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ZQ375 Checkweigher User Instructions

Introduction

Table 2.3 Battery Voltage States

Table 2.4 Battery Charging States

2.7.4 Checkweigher Operation on Battery Power

To operate the checkweigher using the battery pack, be sure the pack is fully
charged and connected to the checkweigher. Press the

ON/OFF

key on the

battery pack …

The Battery

LED will light.

The ZQ375 should power up as soon as the battery is turned on.

To power down the battery and the ZQ375, press the

ON/OFF

key …

The Battery

LED light will go out and the ZQ375 will power down.

Battery

Voltage

States

LED Status

Notes

LOW

Fault

Above 9.3V

OFF

The battery can be used to power an indicator

Below 9.3V

OFF

The battery should be recharged as soon as possible

Fault

FLASHING

A charger has been connected without the battery being powered on

LOW

Battery

Charging States

LED Status

Notes

Charging

Full

Fault

Pre-Charge

FLASHING

OFF

The battery is slowly charged for 75 seconds

Fast Charge

OFF

No faults were found so the battery is now charged
quickly

Fully Charged

(Wall Charger)

OFF

The unit is fully charged and should be disconnected
from the power supply

Maintenance

Charging

(QZ375)

OFF

The unit is fully charged and the indicator is simply
maintaining the correct voltage

Waiting

OFF

FLASHING

Over Temp - Battery is hot and needs to cool before
charging continues
No Power - The battery circuit has not been turned on

Charging

Failure

OFF

Battery is above the allowed voltage
Battery has been discharged below 5V
Other failure

CHARGING

FULL

Содержание ZQ375 Checkweigher

Страница 1: ...ZQ375 Checkweigher User Instructions AWT35 500812 Issue AC...

Страница 2: ...nder license Full acknowledgment of the source must be given Avery Weigh Tronix is a registered trade mark of the Avery Weigh Tronix LLC This publication was correct at the time of going to print howe...

Страница 3: ...olerance entry procedure 18 Example To increase a value of 0 002 to 0 125 18 Numeric entry procedure 19 Example To key in the number 507 19 ID Entry Procedure 19 Powering up the ZQ375 20 Battery optio...

Страница 4: ...Tolerances 40 Set New Upper and Lower Tolerances 40 Transaction counter 41 Statistical Package and Packrun 41 Printing the report 41 Report Example 42 X Bar R Program 42 Per375 application 43 Checkwe...

Страница 5: ...er segment division 68 Reset 69 Battery 69 Enable 69 Timeout 70 Supervisor menu for Mid375 application 71 Setpoint 72 Tare 72 Tare Register 1 10 72 Printing 73 Reset 73 Check 73 Outputs 74 Output gros...

Страница 6: ...Reset 85 PLU 85 Edit 85 Print 87 Import 87 Export 88 Reset 88 Battery 88 Supervisor menu for Per375 application 89 Setpoint 90 Tare 90 Check 90 PLU 90 Battery 90 Supervisor menu for the Grad375 appli...

Страница 7: ...he key being described If a key has dual functions the name of the key is shown first followed by the function in parentheses and in bold such as in these examples TARE UNITS etc Displayed messages ap...

Страница 8: ...outine maintenance to avoid the possibility of electric shock Before use in any NSF ANSI 3 A food application this scale must be regularly inspected to guarantee cleanliness at all times Scale needs t...

Страница 9: ...o threads visible once locked in place See the illustration below 1 4 Cleaning the machine 1 4 1 ZQ375 cleaning process The ZQ375 checkweigher has been designed for use within NSF ANSI 3 A food applic...

Страница 10: ...cator CAUTION It is essential that the power plug is kept in a safe dry area while cleaning is in progress If external USB or Ethernet glands are installed in the indicator it is essential these be se...

Страница 11: ...supplied 1 4 4 Base Cleaning While cleaning it is essential that the weighing platform and the support plate should be removed to allow full easy access into the base to aid the cleaning process and h...

Страница 12: ...in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which cas...

Страница 13: ...ZQ375 Checkweigher User Instructions 13 1 8 Declaration of Conformity 1 8 Declaration of Conformity...

Страница 14: ...e washed down as necessary to meet sanitary requirements This scale has been calibrated and inspected for mechanical and electronic integrity prior to shipment It should be free of defects and in perf...

Страница 15: ...tion Acts as an up arrow key Numeric Tolerance Entry Increments a value Weigh Checkweigh mode Press this key to change from weighing mode to checkweighing mode and vice versa Menu navigation Acts as a...

Страница 16: ...Numeric Entry Procedure on page 18 to scroll in a new ID Menu navigation N A Numeric Tolerance Entry N A Weigh Checkweigh mode Press to access PLU database if enabled Press and hold to access the men...

Страница 17: ...ure etc Table 2 1 Circle Annunciator assignments Annunciator Indicates Circle 1 left most Network activity Circle 2 Custom unit Circle 5 Transaction counter Gross Circle 5 Gross total Net Circle 5 Net...

Страница 18: ...ht most digit by 1 If you overshoot press and release SELECT to decrement the right most digit by 1 Press and hold SELECT to decrease the value by 0 010s and then by 0 100s the longer you hold it When...

Страница 19: ...cept the value Press the PRINT key to move the entry function one digit to the left This effectively deletes the current value in that position and allows you to enter a new value in that position 2 5...

Страница 20: ...ical outlet Power can be supplied by l AC power cord connected to a properly grounded outlet 100 VAC 240 VAC 50 or 60 Hz l AC to DC power converter 12 to 36 VDC l Optional ZQ BAT rechargeable battery...

Страница 21: ...b See Figure 2 7 Figure 2 7 ZQ BAT installation Attach the battery cable from the indicator to the connector on the top of the battery The battery has five annunciator lights to tell you when the unit...

Страница 22: ...Once connected to the charger the CHARGING indicator will blink green to indicate the battery is in a slow charge state 4 After 75 seconds the charger will automatically switch to its fast charge sta...

Страница 23: ...oltage of the battery until it is needed This prevents the battery from being overcharged allowing it to be left either ON or OFF without damage 6 The battery can now be used to power your ZQ indicato...

Страница 24: ...ON OFF The battery should be recharged as soon as possible Fault ON FLASHING A charger has been connected without the battery being powered on LOW Battery Charging States LED Status Notes Charging Fu...

Страница 25: ...under or at the acceptable target weight The unit shown installed in Figure 2 9 attaches to the column in exactly the same was as the battery pack and connection is also made with a simple screw in co...

Страница 26: ...llows the operator to accurately increase the weight of a product by a set percentage of the starting weight See Per375 application on page 43 Grad375 This application categorizes weight within up to...

Страница 27: ...ts Example Targ Hi 6 0 Targ Lo 2 0 All weights below 2 are considered under the target weight All weights above 6 are considered over the target weight Halfway between the upper and lower target value...

Страница 28: ...d and the center of zero annunciator lights 3 Place item to be weighed on the scale Weight is displayed 4 Repeat steps 1 through 3 3 2 2 Tare Net weighing There are two kinds of tare entry These are e...

Страница 29: ...hed Net weight of material is displayed 8 To remove the tare remove all weight from the scale With 0 displayed press TARE The tare is cleared and the scale is in gross weigh mode Using Preset Tare if...

Страница 30: ...bject equal to tare value to be tared and material to be weighed on the scale Net weight of material is displayed 5 Repeatedly press SELECT to view the gross tare and net values 6 Remove all weight fr...

Страница 31: ...e lit if there is an active target value Setting a New Target Weight and Simple Checkweighing 1 With the unit in Checkweighing mode press ZERO to zero the scale and place an item of the correct weight...

Страница 32: ...set the low tolerance x xxx is displayed This is the current low tolerance The Under segments also flash 2 Refer to the Tolerance entry procedure on page 18 and key in a new tolerance and press ZERO...

Страница 33: ...r is the green circle under the right digit on the display 3 4 2 Checkweighing To start checkweighing you need to enter a target weight by using live weight or keying in the value By default the lower...

Страница 34: ...ications Follow these steps 1 Place a full container on the scale and press TARE 2 Remove a desired amount of material from the container and press TARGET 3 Press TARE and start the negative checkweig...

Страница 35: ...and press ZERO to zero the scale then press TARGET The current value for target is displayed 2 Use the Tolerance entry procedure on page 18 to key in a value for target and press ZERO to accept The ta...

Страница 36: ...Lower Tolerances To set custom tolerances follow these steps 1 Press UNDER to set the lower or under tolerance x xxx is displayed This is the under tolerance value The Under segments also flash 2 Refe...

Страница 37: ...ransactions since the last clearing by pressing the SELECT key until the transaction count display is shown The counter is incremented every time PRINT is pressed See example in Figure 3 1 Figure 3 1...

Страница 38: ...with the addition of Product Look Ups PLUs PLUs consist of a PLU 1 500 the lower tolerance the target weight and the upper tolerance These are created and edited in a password protected menu See your...

Страница 39: ...is displayed prompting you for the PLU you wish to recall 2 Use the Numeric entry procedure on page 19 to enter the PLU number and press ZERO to accept The PLU values are recalled The target upper an...

Страница 40: ...Tolerances If the active PLU is 0 you can set custom tolerances Follow these steps 1 Press UNDER to set the lower or under tolerance x xxx is displayed This is the under tolerance value The Under segm...

Страница 41: ...ack Run is set to 0 zero you will get individual weights each time the PRINT key is pressed and the statistical report when the PRINT key is held for 4 seconds The samples are cleared from memory when...

Страница 42: ...3 5 5 X Bar R Program The X bar R program is designed to weigh process samples establish the average weight calculate the range between high and low weights and the trend of deviation If the X bar R f...

Страница 43: ...ress ZERO to accept 3 Place the item on the scale and press TARGET Percent of item on the scale is now displayed This should be 0 0 4 Add additional weight for example by injection until the target pe...

Страница 44: ...t steps as needed View the Upper and Lower Tolerances 1 To view the upper tolerance press and hold OVER toL hi high tolerance in percent is briefly displayed then the value is briefly displayed before...

Страница 45: ...checkweighing mode with the new lower tolerance active 3 Press OVER to set the upper tolerance x x percent is displayed This is the over tolerance value The annunciator is lit and the Over segments al...

Страница 46: ...ow or is equal to the weight value of a grade division it is in the grade below the line If it is greater than a weight value it is in the grade above the line Default value for Weight Points 2 throug...

Страница 47: ...follow these steps 1 Zero the empty scale if necessary 2 Place a tote or box loaded with the items to be graded on the scale The weight is shown briefly and then the scale autotares 3 Remove an item...

Страница 48: ...grading with autotare disabled follow these steps 1 Zero the empty scale if necessary 2 Place a tote or box loaded with the items to be graded on the scale and press the TARE key 3 Remove an item The...

Страница 49: ...rom which you choose one item To help you know where you are in the menu the bargraph at the top of the display is on while the indicator is in the menus and will change appearance according to the fo...

Страница 50: ...played choice If you choose SAVE no or SAVEYES the indicator exits the menu and returns to normal weighing mode OR If you choose CAnCEL the indicator remains in the menu 4 4 USER level menus The USER...

Страница 51: ...ssing the menus on page 49 and press SELECT tiME is displayed Use this to set the time and clock style 2 Press SELECT SEt is displayed 3 Press SELECT h x is displayed with the x flashing This is a num...

Страница 52: ...d 24hr military time 8 Press SELECT 12hr is displayed 9 Press PRINT or UNITS to scroll through the choices Press ZERO when your choice is displayed The choice is made and StYLE is displayed 10 Press T...

Страница 53: ...te Site ID 1 Press UNITS SitE id is displayed 2 Press SELECT A numeric entry screen is displayed 3 Key in a site ID number on the numeric keypad and press ZERO to accept SitE id is displayed 4 5 4 Sea...

Страница 54: ...e 2nd half 4 Press ZERO to return to the PArtno display 5 Press PRINT or UNITS to move to the other item in this level VErSion is displayed Serial About App Enet Option Firm Boot Version Partno IP Gat...

Страница 55: ...UNITS to move to the next item in this level SEriAL is displayed 2 Press SELECT The indicator s serial number is displayed 3 Press TARE to return to the SEriAL display 4 6 4 Option About Boot Firm App...

Страница 56: ...ss SELECT 0 0 is displayed This is first portion of the IP address 4 Press ZERO 1 0 is displayed This is second portion of the IP address 5 Press ZERO 2 0 is displayed This is third portion of the IP...

Страница 57: ...ed 3 Press SELECT The 1st half of the serial number of the creating application of the configuration file is displayed 4 Press ZERO to show the 2nd half 5 Press F1 SSEriAL is displayed 6 Press UNITS d...

Страница 58: ...is displayed 5 Press UNITS to move to the next item in this level cALib is displayed 6 Press SELECT A number appears showing how many times the indicator has been calibrated 7 Press ZERO cALib is dis...

Страница 59: ...et Underload Can t Entry not in valid range Password entry failed General error Report to repair tech The indicator failed the attempted action Checkweigher did not reach a stable zero weight within t...

Страница 60: ...essages 5 1 PLU CSV file import error messages Message Display Failed to get csv file handle Failed to allocate memory for csv file First line of csv file is invalid Failed to read csv file size didn...

Страница 61: ...rmats that are available Any print format can be customized to suit your application needs please contact your Avery Weigh Tronix representative for assistance Additional information on print formats...

Страница 62: ...cation Refer to the Service manual for full details on available print formats Tolerance Hi 0 650 lb Tolerance Lo 0 150 lb Cnt of Over Wt 3 Cnt of Under Wt 6 Cnt of Target Wt 3 Mean Net Wt 0 073 lb Ma...

Страница 63: ...age 71 l Supervisor menu for Adv375 application on page 78 l Supervisor menu for Per375 application on page 89 l Supervisor menu for the Grad375 application on page 91 Below is a chart showing how the...

Страница 64: ...r menu password 1793 See Accessing the menus on page 49 Super Setpnt Off On Edit Print Reset Annun In1 No Yes In2 In3 None Print Units Select Tare Zero F1 Target ID Under Over Accu Check Outputs Out g...

Страница 65: ...t oFF these annunciators follow the condition of the checkweigh fan graph If Under then SP1 is on if Accept then SP2 is on If Over then SP3 is on If ANNUN is set to ON it will invert these conditions...

Страница 66: ...3 Press TARE when finished Edit is displayed Print Setpoint Edit Print 11 Press UNITS Print is displayed Use this to print the settings under SEtPnt 12 Press SELECT Port 1 is displayed 13 Press F1 to...

Страница 67: ...gZb l Set the under and over segment division size l Reset all the checkweighing items to factory defaults Follow the steps below Outputs Check Outputs 2 From chEcK press SELECT outPutS is displayed...

Страница 68: ...diV is displayed This stands for under segment division size Choose how many divisions are equal to one segment on the UNDER display bargraph You can key in a value from 1 to 1000 divisions per segmen...

Страница 69: ...l reset the defaults 17 Press ZERO to accept The defaults are reset and rESEt is displayed 18 Press TARE chEcK is displayed 7 1 3 Battery Super Setpoint Tare Battery 1 Press UNITS to go to the next me...

Страница 70: ...tes 5 Press SELECT A numeric entry screen appears 6 Use the Numeric entry procedure on page 19 to key an a value in minutes and press ZERO to accept tMout is displayed 7 This completes the Supervisor...

Страница 71: ...c values require scroll entry See Numeric entry procedure on page 19 Digits Super Setpnt Off On Edit Print Reset Annun In1 No Yes In2 In3 Check Outputs Out gZb USegdiv OSegdiv Latch Unlatch On Off Typ...

Страница 72: ...ing steps describe the procedures Tare Register 1 10 Tare Edit Tare 1 10 2 Press SELECT Edit is displayed 3 Press SELECT tArE 1 is displayed This is the first of the 10 preset tare values you can set...

Страница 73: ...tion Reset Tare Edit Print Reset 11 Press UNITS rESEt is displayed Use this to reset all the preset tares to the factory default of 0 12 Press SELECT no is displayed no is the default 13 Press ZERO to...

Страница 74: ...ut value before the relay or annunciator changes If you choose unLAtch the relay and annunciator will change instantly as the weight swings above and below the output value 3 From outPutS press SELECT...

Страница 75: ...This stands for over segment division size Choose how many divisions are equal to one segment on the OVER display bargraph You can key in a value from 1 to 1000 divisions per segment 1 is the default...

Страница 76: ...MitS Select SAMPLE mode default if you want to enter a target weight by placing a sample on the scale and pressing the TARGET key The upper and is automatically set to 1 division and the lower toleran...

Страница 77: ...ory defaults for the checkweighing parameters 27 Press SELECT no is displayed This is the default value 28 Press ZERO to abort the reset or to reset the defaults press UNITS YES is displayed Accepting...

Страница 78: ...mout Off On Tare Edit Print Reset No Yes Tare 1 Tare 10 Import Export On Off On Off Latch Unlatch On Off A tare Reset No Yes On Off None Print Units Select Tare Zero F1 Target ID Under Over Accu Port...

Страница 79: ...l Set the outputs to be latched or unlatched l Enable outputs on or off in gross zero band l Set the under and over segment division size l Enable disable printing of the total in a packrun l Choose t...

Страница 80: ...isplayed Outputs gross zero band Check Outputs Out gzb 5 Press UNITS to go to the next menu item out gZb is displayed This stands for output gross zero band You can set outputs to on default while the...

Страница 81: ...gment 1 is the default value 12 Press SELECT The current value is displayed 13 Key in a new value and press ZERO to accept oSEgdiV is displayed Print total Check Outputs Out gzb USegDiv OSegDiv Prt to...

Страница 82: ...this to enable or disable the clearing of the total packrun information Choose on default to enable and oFF to disable the clearing of the information 21 Press SELECT The current choice is displayed...

Страница 83: ...tputs Out gzb USegDiv OSegDiv Prt tot Tot Fmt Clr Tot Digits Graph Stats 29 Press UNITS to go to the next menu item StAtS is displayed Use this to enable or disable the standard deviation statistical...

Страница 84: ...type of checkweighing you want to do SAMPLE default or LiMitS Select SAMPLE mode default if you want to enter the Toler Hi and Toler Lo and target weight in the PLU editor Select LiMitS if you want t...

Страница 85: ...value 43 Press ZERO to abort the reset or to reset the defaults press UNITS YES is displayed Accepting this will reset the defaults 44 Press ZERO to accept The defaults are reset and rESEt is display...

Страница 86: ...ht 8 Press SELECT A default value appears with a flashing rightmost digit If this is the tArgLo value the displayed value will be the current net weight on the scale minus one division If this is the...

Страница 87: ...ugged in USB thumbdrive This will overwrite any existing PLU values 18 With iMPort displayed press SELECT to import the file buSY and donE are briefly displayed as the CSV file is imported and the old...

Страница 88: ...xport Reset 21 Press UNITS rESEt is displayed Use this to reset the accumulation channels and associated data 22 Press SELECT no is displayed This is the default choice 23 With no displayed press ZERO...

Страница 89: ...le No Yes Digits Battery Enable Tmout Off On Tare Edit Print Reset No Yes Tare 1 Tare 10 Disabled Import Export On Off On Off Latch Unlatch On Off Port 1 Port 2 USB Port 1 Port 2 USB None Print Units...

Страница 90: ...7 4 3 Check Super Setpoint Tare Check The Check menu is the same as the Check menu in the Adv375 application with one exception A tare auto tare is not available in the Per375 application See Check on...

Страница 91: ...tery Enable Tmout Off On Grading Grad 1 Grad 11 Edit Print Reset No Yes Tare 1 Tare 10 Off On Edit Print Reset Annun In1 No Yes In2 In3 Port 1 Port 2 USB Port 1 Port 2 USB None Print Units Select Tare...

Страница 92: ...ems appear after tYPE tArE and Print Under each Auto default or Manual can be chosen Auto Tare If you choose auto tare the scale will tare automatically after each item is removed from the tote Manual...

Страница 93: ......

Страница 94: ...31 USA Tel 507 238 4461 Fax 507 238 4195 Email usinfo awtxglobal com www wtxweb com Avery Weigh Tronix UK Foundry Lane Smethwick West Midlands England B66 2LP Tel 44 0 8453 66 77 88 Fax 44 0 121 224 8...

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