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IronHorse GSD8 DC Drives User Manual –  1st Ed. Rev. A – 10/15/2019

™

GSD8 Series DC Drives User Manual

User Manual Number:  GSD8_UMP

NOTE: (table)

Содержание GSD8-240-10C-D

Страница 1: ...Page 1 IronHorse GSD8 DC Drives User Manual 1st Ed Rev A 10 15 2019 GSD8 Series DC Drives User Manual User Manual Number GSD8_UMP...

Страница 2: ...uch as in the operation of nuclear facilities aircraft navigation or communication systems air traffic control direct life support machines or weapons systems in which the failure of the product could...

Страница 3: ...ntrol Algorithm Discussion 15 Pulse Accumulation Loop PI Tuning 15 Master Rate and Time and Follower Ratio Modes Explained 16 Visual Reference 17 JP1 Program Enable Jumper 17 Changing a Parameter Valu...

Страница 4: ...ill install maintain and or operate any of the GSD8 Series DC Drives Technical Support By Telephone 800 633 0405 Mon Fri 9 00 a m 6 00 p m E T On the Web www automationdirect com Our technical support...

Страница 5: ...r selectively prevents tampering with unit s configuration Universal power supply accepts line voltages inputs from 85 265 VAC 50 60 Hz without switches or jumpers The unit automatically adjusts as ne...

Страница 6: ...ser programmable any Unit Sensor Pickup Power Supply 5V 50mA Isolated Alarm Relay Output Ratings 250VAC 5A Average Armature Output Voltage 5A 10A Design Overload Capacity 200 for 1 minute Display Type...

Страница 7: ...Page 7 IronHorse GSD8 DC Drives User Manual 1st Ed Rev A 10 15 2019 Dimensions inches mm GSD8 240 5C GSD8 240 5C D GSD8 240 10C D...

Страница 8: ...Page 8 IronHorse GSD8 DC Drives User Manual 1st Ed Rev A 10 15 2019 GSD8 240 10N4X GSD8 240 10N4X A GSD8 240 10N4X U...

Страница 9: ...continuity be checked by shorting terminals with a screwdriver or other metal device Before attempting to wire the GSD8 Drive make sure all power is disconnected Recheck code designation to assure pr...

Страница 10: ...NG PANEL CUSTOMER MOUNTING PANEL HOLE CUT OUT FOR CONTROL HOUSING APPROXIMATELY 3 622 WIDE BY 3 622 HIGH GSD8 240 10C D SUPPLIED WITH EACH CONTROL 1 GASKET 2 4 6 32 X 3 4 PANHEAD BLACK OXIDE STAINLESS...

Страница 11: ...wave whose frequency is proportional to the speed of the shaft on which the PU is mounted The number of North South Pole pairs directly affects the output Step 2 Remove cap from screw Step 3 Remove b...

Страница 12: ...zed fuses or circuit breakers P1 8 P1 12 user input may be programmed for a number of functions including jog inhibit etc COM P1 5 User Input 1 A A COM 5V S1 S2 NO C NC IN1 P1 1 P1 2 P1 3 P1 4 P1 5 P1...

Страница 13: ...mmon Alarm Output Normally Closed COM P1 5 User Input 1 GSDA PU2E or PU2R FOLLOWER PICK UP MOUNTED TO MOTOR SHAFT black white red Mounts on rotating end shaft with 10 32 tapped hole 1 2 deep COMMON 5V...

Страница 14: ...eed sensor common lead as well as any other source needing to reference the control common will be connected to this terminal COM P1 6 Self contained 5VDC power supply capable of up to 50mA The speed...

Страница 15: ...er adjustment of P I D is needed follow the steps below To adjust Proportional Parameter 26 Run the motor from zero speed to the set speed If the start up response of the motor is too slow increase P...

Страница 16: ...n expected while an aggessively tuned loop may result in accel and decel times shorter than expected Acceptable performance is best achieved by balancing PI tuning accel and decel settings Master Rate...

Страница 17: ...will light up 2 Using the Up and Down arrow buttons move to the desired parameter number you wish to view or edit 3 Press the Enter button to change the value of the selected parameter The Valu LED i...

Страница 18: ...ng scheme is the slot number 100 200 or 500 times 10 plus the parameter number Once the desired parameter number is displayed a press of the Enter button will change the display to Value Mode So for e...

Страница 19: ...flipping a switch on or off you can set and read these switches as a decimal number Each switch from 1 through 32 has been assigned a decimal number that represents its position in the assembly When t...

Страница 20: ...The table below shows the possible states of an alarm of a given drive condition flag For most applications you simply need to enable the alarm s you re wanting to monitor in parameter 50 70 Table 2...

Страница 21: ...outside alarm limits 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 4 Target Speed 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 8 S1 Main Pickup is stalled 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 16 S2 Leader Pickup is stopped valid...

Страница 22: ...e circuitry shown on the next page is actually implemented in software not hardware Also note that the switches on the outputs of the OR gate the AND gate and the Implied AND gate are only under indir...

Страница 23: ...meter 50 70 Parameter 51 71 Parameter 52 72 Parameters 51 52 66 67 0 71 72 86 87 0 AND Alarm1 Alarm2 Note Numbers in parentheses refer to Alarm2 OR Implied AND Parameter 50 65 0 70 85 0 Open When Para...

Страница 24: ...must be removed and re applied to the GSD8 for a change in Operating Mode to take effect 11 Display Intensity Display Brightness 0 31 Dim Bright 20 26 12 Display Mode 1 Target Speed 2 S1 Actual Speed...

Страница 25: ...1 23 Accel Setting 1 9999 Display units 2500 9999 24 Decel Setting 1 9999 Display units 2500 9999 26 Proportional Gain 0 9999 Non Unit Specific 0 150 27 Integral Gain 1 9999 0 9999 Non Unit Specific...

Страница 26: ...in Manual Mode 0 Disabled 1 Enabled Eng Units 0 Alarm Output 1 Setup Parameters 50 Alarm 1 Activation Condition 0 Always Off 1 Always On 2 Active Upper Limit 3 Active Lower Limit 4 Active In Range 5...

Страница 27: ...Activation Conditions See Flags Table 2 Below Decimal 0 66 Alarm1 Logical Inverters See Flags Table 2 Below Decimal 0 67 Alarm1 Logical AND Activation Conditions See Flags Table 2 Below Decimal 0 Alar...

Страница 28: ...e Area 0 Abort Exit 5 Save User Settings 5 Copy current Settings TO Settings2 or Settings1 if using Settings2 0 99 Restore From User Default Memory Restore Swap Environment Drive All Modbus Card Setti...

Страница 29: ...at Maximum Output 1024 Run Condition 2048 Reserved 4096 Reserved Flags Table 2 0 No Active Flags 1 Slot 100 Alarm1 Activated Valid Only if Modbus Card Installed 2 Slot 200 Alarm1 Activated Valid Only...

Страница 30: ...active Flags representing certain real time conditions and or modes in which the drive is operating This display is updated several times per second to reflect the up to the second status of the drive...

Страница 31: ...ge units where 1000 equals 100 0 percent of the Master rate Mode 3 S2 Leader Actual Speed Tach Display Mainly useful for diagnosing and setup of Master Follower applications selecting this Mode shows...

Страница 32: ...000 4 30 000 below the 50 000 limit and Rising 1 no change needed for S2 In this case parameter 16 would be set to 2 Selection Chart S1 Input Edge and Prescaler Rising 1 Falling 1 Falling 4 Falling 1...

Страница 33: ...uld be somewhat confusing if S2 UIN1 are routed to the Inhibit along with the DoubleClick but this behavior is necessary for safety reasons Mode 2 Route DoubleClick to EStop Same as Mode 1 but DoubleC...

Страница 34: ...Low Speed Control Mode are Enabled 23 Acceleration Setting This Parameter determines how fast the GSD8 will accelerate toward the displayed target setting This Parameter is set in engineering units o...

Страница 35: ...hen at the user specified motor Reference RPM In Rate Mode this value represents rate units such as feet ounces or revolutions In Time Mode this value represents the reference time measured in seconds...

Страница 36: ...nce the S2 input returns to an electrically low state or is wired to the unit s common the output will start to accelerate toward the previous running value Mode 5 Inhibit When S2 Low Wired To Common...

Страница 37: ...motor to accelerate up to the Target speed time and the Display to return to its normal condition When set to a value of Zero the Inhibit function is controlled exclusively by the signal level on the...

Страница 38: ...ording to the decel setting until zero output is reached Once the UIN1 input returns to an electrically high 5V state or allowed to float disconnected the output will start to accelerate toward the pr...

Страница 39: ...ting in Parameter 24 but when coming out of Inhibit the GSD8 will immediately return to its Target Speed disregarding any Accel setting Mode 2 Accel Only No Decel When going into Inhibit the GSD8 will...

Страница 40: ...ckup Signal S1 Stalled or stopped The alarm output will activate when the main pickup signal input S1 has stalled or stopped The alarm lower limit Parameter 57 is used to specify the stall timeout in...

Страница 41: ...be silenced or reset Mode 1 No Silencing Reset On Any Button Press In this mode an active alarm cannot be silenced Once the alarm condition ceases to exist however any user interface button may be pr...

Страница 42: ...2 No Silencing Reset On S2 Input High Not Wired To Common Similar to Mode 1 Once the alarm condition ceases to exist setting the S2 input to a high 5V state or allowing it to float disconnected will...

Страница 43: ...mit of 123 could represent a display value of 123 12 3 1 23 or 0 123 When in Time Mode a limit of 123 would represent 1 23 on the display 65 Alarm 1 Logical OR Activation Conditions Flags Table 2 This...

Страница 44: ...s to exist however the ENTER button may be pressed to cause a manual reset Mode 2 No Silencing Reset On S2 Input High Not Wired To Common Similar to Mode 1 Once the alarm condition ceases to exist set...

Страница 45: ...s Flags Table 2 This Parameter in conjunction with Parameters 86 87 defines which conditions will result in the Alarm 2 output being activated The function is that of a Logical OR ing of the selected...

Страница 46: ...s been used see Parameter 99 the Working area is Settings1 Therefore this command will normally Save to Settings2 99 Restore Swap current Environment Settings FROM User Save Area When set to a value o...

Страница 47: ...the motor speed is at or above the pre set value the timer will be incremented at a 1 1 ratio 100 or one hour for each hour If the motor is running below the pre set value then the overall percentage...

Страница 48: ...pped below about 3mA loop broken Additionally the Fault alarm will not activate if the Target speed is zero the Inhibit input is active or an accel decel ramp is in progress The alarm cannot be silenc...

Страница 49: ...d of 1 425 RPM The Flow Transducer has a pulse output rate of 73 pulses per liter Set Parameter 32 S1 Pulses Per Revolution to 73 The controller is thinking in LITERS per minute but controlling the mo...

Страница 50: ...RPM speed of the pump motor at the Display Reference value above 32 73 Flow Transducer pulse output rate of 73 pulses per liter 33 10 Number of Seconds for Initial Stall Timeout 34 100 Number of tenth...

Страница 51: ...ine Input 85 265VAC 50 60 Hz NOT USED NOT USED GND V SIGNAL OUT FLOW TRANSDUCER Frequency Output NOT USED 240VAC Audible Annunciator Parameter Configuration Parameter Value Notes 10 1 Master Rate Mode...

Страница 52: ...s seconds format The process time should only be allowed to be adjusted between 6 30 and 12 15 Application Diagram ENTER Heat Source 6 30 Oven Speed Select Switch Drive Train Specs 1380 RPM at non red...

Страница 53: ...etic disc inside Refer to the table below Magnetic DIsc Number Pulses Revolution Parameter 32 2 1 20 10 40 20 If the magnetic disc shows any number other than 2 you must go in and modify the factory d...

Страница 54: ...shows in the window and press Enter 5 Press the Up or Down Arrow until the number displayed in the window 1500 press Enter 6 P31 should show in the window Press the Down Arrow until P10 shows in the...

Страница 55: ...This is typically not a problem because international standards are 50 and 60 Hz When power is applied LF H is displayed AC line supplying power to unit has too much noise AC line supplying power to u...

Страница 56: ...Page 56 IronHorse GSD8 DC Drives User Manual 1st Ed Rev A 10 15 2019 Literature Number LT188 Drawing Number A 5 4172B...

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