background image

xx

xx

Steer at lo spd.

Steer at lo spd.

xx

xx

  

2

2

Service menu

Service menu

L

Le

ev

ve

el

 

l

 

1

1

L

Le

ev

ve

el

 

l

 

2

2

L

Le

ev

ve

el

 

l

 

3

3

R

Re

em

ma

ar

rk

ks

s::

Steering 180/360

Steering 180/360

Service menu<-

Service menu<-

xx

xx

Service menu

Service menu

ENT ->

ENT ->

Remote service

Remote service

7: Remote serv.

7: Remote serv.

Service menu<-

Service menu<-

0: Exit

0: Exit

  

Service menu

Service menu

ENT ->

ENT ->

Service menu

Service menu

V

Ve

er

rs

si

io

on

n

x

xx

xx  

x  

x

xx

xx  

x  

x

x:

:x

xx

x

Shows software type

Shows software type

Service menu<-

Service menu<-

Date xxx xx xxxx

Date xxx xx xxxx

Shows the compilation date for the software

Shows the compilation date for the software

Time xx:xx:xx

Time xx:xx:xx

Shows the compilation time for the software

Shows the compilation time for the software

  

1

1

Logged on serice

Logged on serice

L

Le

ev

ve

el

 

l

 

1

1

L

Le

ev

ve

el

 

l

 

2

2

L

Le

ev

ve

el

 

l

 

3

3

L

Le

ev

ve

el

 

l

 

4

4

L

Le

ev

ve

el

 

l

 

5

5

R

Re

em

ma

arrk

ks

s::

Logged on service

Logged on service
0: Exit

0: Exit

  

Logged on servic

Logged on servic

ENT ->

ENT ->

L Service func.

L Service func.

1: L-on service

1: L-on service

<- ENT

<- ENT

0: Exit

0: Exit

↓ 

↓ 

↑ ↓

↑ ↓

L Service func.

L Service func.

ENT ->

ENT ->

Drive functions

Drive functions

1: Drive func.

1: Drive func.

<- ENT

<- ENT

0

0:

 

:

 

E

Ex

xi

it

t

<

<-

-

<

<-

-

<

<-

-

<

<-

-

 

 

 

 

 

 

L

Lo

og

gg

ge

ed

 

d

 

o

on

 

n

 

s

se

er

rv

vi

ic

c

D

Dr

ri

iv

ve

 

e

 

f

fu

un

nc

ct

ti

io

on

ns

s

ENT ->

ENT ->

In:xxx% Out:xxx%

In:xxx% Out:xxx%

Shows speed input and output on ATC

Shows speed input and output on ATC

2

2:

 

:

 

S

Sp

pa

ar

re

e

1

1:

 

:

 

P

Po

ow

we

er

r,

,s

sp

pe

ee

ed

d

S

Sp

p:

:x

xx

x.

.x

 

x

 

k

km

m/

/h

 

h

 

x

xx

x

ENT ->

ENT ->

  

Shows actual speed and drive controller CAN status

Shows actual speed and drive controller CAN status

↑ ↓

↑ ↓

Drive functions

Drive functions

ENT ->

ENT ->

2: Low gear

2: Low gear

See note 1

See note 1

2

2:  

:  

L

Lo

ow  

w  

g

ge

ea

ar  

r  

X

XX

XX

XX

XX

XX

XX

XX

X

ENT ->

ENT ->

  

↑ ↓

↑ ↓

Drive functions

Drive functions

ENT ->

ENT ->

3: Brake on

3: Brake on

3

3:  

:  

B

Br

ra

ak

ke  

e  

o

on  

n  

X

XX

XX

XX

XX

XX

XX

XX

X

ENT ->

ENT ->

  

See note 2

See note 2

↑ ↓

↑ ↓

Drive functions

Drive functions

ENT ->

ENT ->

Drive functions

Drive functions

4

4:  

:  R

RP

PM

M,  

,  c

cu

ur

rr

re

en

nt

t

x

xx

xx

xx  

x  R

RP

PM  

M  N

N/

/A  

A  A

Am

mp

p

ENT ->

ENT ->

  

Shows drive motor RPM and current (N/A on Mark4)

Shows drive motor RPM and current (N/A on Mark4)

↑ ↓

↑ ↓

Drive functions

Drive functions

ENT ->

ENT ->

5: Speed limits

5: Speed limits

See note 6

See note 6

5

5:  

:  

S

Sp

pe

ee

ed  

d  

l

li

im

mi

it

ts  

s  

X

XX

X

ENT ->

ENT ->

  

L Service func.

L Service func.

ENT ->

ENT ->

Hydraul function

Hydraul function

2: Hydraul func.

2: Hydraul func.

<- ENT

<- ENT

0

0:

 

:

 

E

Ex

xi

it

t

<

<-

-

<

<-

-

<

<-

-

<

<-

-

↓ 

↓ 

↑ ↓

↑ ↓

Hydraul function

Hydraul function

ENT ->

ENT ->

Hydraul function

Hydraul function

1

1:  

:  R

RP

PM

M,  

,  c

cu

ur

rr

re

en

nt

t

x

xx

xx

xx  

x  R

RP

PM  

M  N

N/

/A  

A  A

Am

mp

p

ENT ->

ENT ->

  

Shows pump motor RPM and current (N/A on Mark4)

Shows pump motor RPM and current (N/A on Mark4)

↑ ↓

↑ ↓

Hydraul function

Hydraul function

ENT ->

ENT ->

W:xxxxkg

W:xxxxkg

2

2:  

:  

S

Sh

ho

ow  

w  

w

we

ei

ig

gh

ht

t

L  

L  

W

W:

:x

xx

xx

xx

xk

kg

g

ENT ->

ENT ->

  

↑ ↓

↑ ↓

Hydraul function

Hydraul function

ENT ->

ENT ->

3: Blocked lever

3: Blocked lever

Shows pump speed if any hydraulic levers are blocked

Shows pump speed if any hydraulic levers are blocked

3

3:  

:  

B

Bl

lo

oc

ck

ke

ed  

d  

l

le

ev

ve

er  

r  

X

XX

XX

XX

XX

X

ENT ->

ENT ->

  

Speed in % of max, Blocked lever is shown: 1=Channel1, 2=Channel2 and so on

Speed in % of max, Blocked lever is shown: 1=Channel1, 2=Channel2 and so on

↑ ↓

↑ ↓

H

Hy

yd

dr

ra

au

ul  

l  f

fu

un

nc

ct

ti

io

on

n

C

Co

od

de  

e   :

:

If ok ->

If ok ->

Lower to floor!

Lower to floor!

Calibration of weight indicator 

Calibration of weight indicator 

4: Calib. weight

4: Calib. weight

ENT ->

ENT ->

 

???????

 

???????

If failed

If failed

Lift full power

Lift full power

Hydraul function

Hydraul function

Lower to floor!

Lower to floor!

Lift full power

Lift full power

Lower to floor!

Lower to floor!

Pick heavy load

Pick heavy load
Press Enter

Press Enter

ΕΝΤ ↓

ΕΝΤ ↓

Weight of load?

Weight of load?

xxxx

xxxx

ΕΝΤ ↓

ΕΝΤ ↓

Lower to floor!

Lower to floor!

Lift full power

Lift full power

Lower to floor!

Lower to floor!

https://www.besttruckmanuals.com/

Содержание 110781

Страница 1: ...r rail guidanc rail guidance e 10 12 10 12 10 3 4 10 3 4 Caster wheel rotation Caster wheel rotation lock UFS lock UFS 10 13 10 13 10 4 10 4 Connectors Connectors in in cold cold storage storage rooms...

Страница 2: ...8 Collision Collision sensor sensor 10 30 10 30 10 11 9 ATC connector 10 30 10 11 9 ATC connector 10 30 10 11 10 10 11 10 Checking the inputs a Checking the inputs and outputs nd outputs 10 31 10 31...

Страница 3: ...Low temp hyd e Low temp hydraul raul 10 80 10 80 10 15 15 10 15 15 High Low voltage EPS 2 High Low voltage EPS 2001 001 10 80 10 80 10 15 16 10 15 16 High temp Steering Over High temp Steering Overhea...

Страница 4: ...SERVICE MANUAL U AC Power Plus SERVICE MANUAL U AC Power Plus https www besttruckmanuals com...

Страница 5: ...Manual 1 10 0 1 1 2 2 S Sa af fe et ty y 0 0 Elect Electric pow ric powered veh ered vehicles c icles can be dan an be dangero gerous All te us All testing sting trouble s trouble shooti hooting an n...

Страница 6: ...red by some form of blocking must be secured by some form of blocking Alway Always s remo remove th ve the ba e battery ttery plug plug to pr to prevent event the r the risk o isk of inju f injuries r...

Страница 7: ...ur right fo ht foot o ot on n U S Keep holding down and move out the reach carriage The battery will U S Keep holding down and move out the reach carriage The battery will now follow out now follow o...

Страница 8: ...too low a warning message is given on the top row of the display and the battery capacity value starts to flash row of the display and the battery capacity value starts to flash Lift stop with a low...

Страница 9: ...1 1 2 22 22 2 6 68 8 4 49 9 5 59 9 1 1 2 22 26 6 7 70 0 4 49 9 7 70 0 1 1 2 23 31 1 7 72 2 4 49 9 8 81 1 1 1 2 23 36 6 7 74 4 4 49 9 9 92 2 1 1 2 24 40 0 7 76 6 5 50 0 0 04 4 1 1 2 24 45 5 7 78 8 5 50...

Страница 10: ...efault is 100 Higher values are used with harder driving lower driving Default is 100 Higher values are used with harder driving lower values for lighter driving values for lighter driving Chassis Cha...

Страница 11: ...1 3 3 If the v If the valu alue is hi e is highe gher make r make a che a check on s ck on some ome of th of the oth e other sc er screw rews on th s on the A e ATC TC box If this does not help the s...

Страница 12: ...patible with the old one The new sensor can replace an old one without compatible with the old one The new sensor can replace an old one without modification modification Figure 10 2 Figure 10 2 To id...

Страница 13: ...s the truck was stopped because of a momentary fault reset is done with OFF ON done with OFF ON from the keypad If from the keypad If the truck was stopped because a permanent fault that it the truck...

Страница 14: ...ugh This kind of E54 error is always logged the ATC cannot sample fast enough This kind of E54 error is always logged together with the sub information 10 together with the sub information 10 0 and tw...

Страница 15: ...tor blocks in the mast and mast base mast and mast base are greased on cold store are greased on cold store designed models The hand spray part number 110782 designed models The hand spray part number...

Страница 16: ...Conn nnec ect B t B t to o pi pin 2 n 2 PM PMC C C Con onne nect B ct B to to pi pin 1 n 1 In order for the In order for the regulators to operate with the intended capacity the fan cooling regulators...

Страница 17: ...hen troubleshooting you must raise the truck s drive ruck s drive wheel from the ground wheel from the ground P Pi in n F Fu un nc ct ti io on n C Co om mm me en nt t 1 1 S Se ele lect ctio ion n o of...

Страница 18: ...of all truck models 1 1 Set th Set the tes e test vol t voltag tage to 10 e to 100 vol 0 volts fo ts for the in r the insu sulat lation m ion meas easure uremen ment ins t instru trumen ment t 2 2 Pu...

Страница 19: ...of times The number of times the temperature range has been reached in intervals the temperature range has been reached in intervals The temperatures that apply up to software version 3 41 are shown...

Страница 20: ...is identical to shooting is identical to the reach out see the reach out see The reach out function does not work other f The reach out function does not work other functions OK on unctions OK on pa...

Страница 21: ...h s st top op 0 0 1 10 0 8 8 1 1 R Re ea ac ch s h st to op p The magnetic switch is adjusted so The magnetic switch is adjusted so that the reach movement towards the ma that the reach movement towa...

Страница 22: ...gentle Damping of reach in movement Damping of reach in movement Damping of the reach in movement is performed in two steps using two magnetic Damping of the reach in movement is performed in two step...

Страница 23: ...nsor that indicates that the reach cylinder has indicates that the reach cylinder has reached its lowest position The movement is reached its lowest position The movement is slowed but not stopped slo...

Страница 24: ...n nd d e en nd d p po os si it ti io on n s sw wi it tc ch h m me ea as su ur re em me en nt t p po oi in nt t B 4 B 4 Drive regulator Drive regulator Extra equipment not supplied by Atlet Extra equip...

Страница 25: ...F F1 17 7 5 5 A A H He ea ad dl la am mp p F F2 21 1 6 63 3 A A M Mo ot to or r c ci ir rc cu ui it t m mo ot to or ri is se ed d b ba at tt te er ry y r ro ol ll le er rs s F F2 22 2 5 5 A A M Ma an...

Страница 26: ...he rear of the A number of dipswitches labelled 1 5 can be found at the rear of the horn The horn The switches are set so that 1 3 switches are set so that 1 3 are closed and 4 5 are open The tones ob...

Страница 27: ...ti iption on The ATC system consists of a keyboard and display in three parts and an ATC unit The ATC system consists of a keyboard and display in three parts and an ATC unit Display Display The top r...

Страница 28: ...nto levels Driver Local Service Atlet Service and Customer Service and Customer Service Service The Driver level allows the language to be changed as well a The Driver level allows the language to be...

Страница 29: ...lue enter a new numerical value and confirm a new numerical value and confirm using Enter using Enter If If you you make a mistake you must complete make a mistake you must complete the procedure and...

Страница 30: ...ll statistical functions either individually or all at once Any serial printer either individually or all at once Any serial printer or a PC can be used for or a PC can be used for this this purpose p...

Страница 31: ...an toggle between on off en on off by using the 1 ke by using the 1 key y 0 is used to leave the 0 is used to leave the current output current output 10 1 10 11 1 1 11 1 Digit Digital al input inputs...

Страница 32: ...only used for The appearance of the servo input Note that both servo inputs are only used for trucks with fly by wire steering For s trucks with fly by wire steering For steering of the EPS 2001 type...

Страница 33: ...s are specified for 0 1A 1A and 3A All outputs feature overload protection protection Supply outputs Supply outputs 12 of the outputs use an optional voltage for example 12 volt or 12 of the outputs u...

Страница 34: ...w S Su up pp pl ly y X XC C6 6 2 23 3 L La am mp p l lo oa ad d w wh he ee el l 0 0 d de eg gr re ee es s 1 1 0 0 A A L Lo ow w S Su up pp pl ly y X XC C6 6 2 24 4 L La am mp p l lo oa ad d w wh he ee...

Страница 35: ...e 1 1 0 0 A A L Lo ow w S Su up pp pl ly y X XC C5 5 0 08 8 B B s si id de e s sh hi if ft t s se ea at t s si id de e 1 1 0 0 A A L Lo ow w S Su up pp pl ly y X XC C5 5 0 09 9 B B f fo or rk k s sp p...

Страница 36: ...should be set to English in order to follow the instructions below follow the instructions below see see the appendix at the end of the chapter the appendix at the end of the chapter Setting of Settin...

Страница 37: ...formance according to the data sheet 2 2 AC D AC Driv river 2 er 2 Pre Preset set to a l to a littl ittle lo e lower p wer per erform formanc ance th e than an AC D AC Driv river 1 er 1 3 3 AC D AC Dr...

Страница 38: ...n the driving direction is reversed reversed 50 100 50 100 Pedal braking Pedal braking Max braking torque when the brake pedal is Max braking torque when the brake pedal is used used 50 100 50 100 Max...

Страница 39: ...nked to one of the four dr to one of the four driver categories When a new driver is defined a iver categories When a new driver is defined a new question is new question is asked Driver category at t...

Страница 40: ...meters by pressing the 6 key y or or scroll using the arrow ke scroll using the arrow keys ys Press ENT Press ENT 2 2 En Ente ter y r you our u r uni niqu que I e ID s D sta tart rt co code de 3 3 A p...

Страница 41: ...og The extra information is always included in the printout included in the printout 10 10 12 12 2 2 Er Erro ror co r code d de des escr cript iption ion Error Error code code Error Error messages mes...

Страница 42: ...rate the joystick joystick Ch Cha ann nnel el 5 5 Fi Fift fth h jo joy yst stic ick s k si ign gnal al i is o s out ut of allowed range of allowed range Check the fifth Check the fifth joystick and it...

Страница 43: ...on AC macheines macheines E E2 24 4 S Se er rv vo o carbon carbon brush worn brush worn Not used on AC Not used on AC macheines macheines E E2 25 5 B Br ra ak ke el li in ni in ng g worn worn Not used...

Страница 44: ...sed on AC machines machines E E4 46 6 C Ch ha as ss si is s t to o B B Not used on AC Not used on AC machines machines E E4 47 7 N No ot t u us se ed d N No ot t u us se ed d E48 E48 software software...

Страница 45: ...cted See separate See separate description See description See chapter 10 3 4 chapter 10 3 4 E E5 55 5 S S3 3 s sy ys st te em m 1 1 err err No No checkswitch checkswitch during lift during lift No ch...

Страница 46: ...k sw Conflict between the LZ Conflict between the LZ and LF switches and LF switches Contradict Contradict zero and zero and check check switch switch Conflict between the LZ Conflict between the LZ a...

Страница 47: ...of the low outputs is higher than low outputs is higher than it is rated for Normally it is rated for Normally short circuit short circuit Find and correct Find and correct the fault causing the faul...

Страница 48: ...E1 11 1 E E8 84 4 T TR RA AP P e er rr ro or r oper oper I In nt te er rn na al c l co om mp pu ut te er f r fa au ul lt t S Se ee E e E1 11 1 E E8 85 5 T TR RA AP P e er rr ro or r stun stun I In nt...

Страница 49: ...g g chart chart DC bus to DC bus to low e64 low e64 T To low voltage over o low voltage over the the B and B posts on the B and B posts on the controller controller See faultfinding See faultfinding c...

Страница 50: ...ns lost sens lost W32 W32 Motor temperature sensor Motor temperature sensor lost lost See faultfinding See faultfinding chart chart Motor temp Motor temp sens sens shorted shorted W64 W64 Motor temper...

Страница 51: ...f oftw twar are f e fai ailu lure re Se See f e fau ault ltfi find ndin ing g chart chart High High voltage or voltage or Motor Motor shorted shorted Motor impedance to low Motor impedance to low or i...

Страница 52: ...ositions Calibrate the Calibrate the WGU WGU Fork anten Fork anten angl too angl too high in lock high in lock Fork antenna angle to Fork antenna angle to high in locked locked high in locked locked s...

Страница 53: ...controller See faultfinding See faultfinding chart chart Controller Controller internal internal fault fault One of several internal One of several internal fault have occured in the fault have occur...

Страница 54: ...in the controller the controller See faultfinding See faultfinding chart chart Controller Controller safety safety output output Current in the safety Current in the safety output is out of allowed o...

Страница 55: ...the reader circuit has an error circuit has an error 0x5430 0x5430 If this fault occurs If this fault occurs frequently replace frequently replace the Smart card the Smart card reader reader EEPROM E...

Страница 56: ...e log and bring up bring up subinfo by pressing the I on subinfo by pressing the I on the keyboard the keyboard 10 10 14 3 14 3 Gene General ins ral instruc tructio tions wit ns with all ty h all type...

Страница 57: ...K6 30 K6 87 If B 4 deviates make a check as set out above but on F7 and K6 30 K6 87 B 5 deviates B 5 deviates If B 5 deviates go to trouble shooting electric servo steering If B 5 deviates go to troub...

Страница 58: ...ntactor circuits K11 and Check the contactor circuits K11 and K12 Check that the fuse F14 has not K12 Check that the fuse F14 has not blown and that the emergency stops blown and that the emergency st...

Страница 59: ...0 with fuse holder intact No No Replace fuse holder Replace fuse holder Y Yes es Is there a connection between B 2 and Is there a connection between B 2 and XC9 5 in XC9 5 in A ATC TC No No Change the...

Страница 60: ...power a short circuit in the regulator s power stage or that the average current stage or that the average current exceeds the fuse s rated current exceeds the fuse s rated current Does the fuse blow...

Страница 61: ...ny other way stops and starts or in any other way exceeded its limitations try to reduce exceeded its limitations try to reduce the speed load acceleration and the speed load acceleration and retardat...

Страница 62: ...a fault When the status lamp dims this means When the status lamp dims this means that the drive regulator is not receiving that the drive regulator is not receiving any supply voltage or that the int...

Страница 63: ...t M1 and the drive regulator contact M1 and the drive regulator contact both connectors are pulled out of their both connectors are pulled out of their connections Measure between M1 2 connections Mea...

Страница 64: ...at the procedure to and X26 2 and repeat the procedure to check the regulator fan check the regulator fan Is the voltage at around B 48V for a Is the voltage at around B 48V for a few seconds after yo...

Страница 65: ...the truck will allowed to drop to the normal level the truck will run at full capacity again run at full capacity again 3 Check that nothing obstructs the 3 Check that nothing obstructs the air flow t...

Страница 66: ...ructs the air flow through the regulator s heatsinks flow through the regulator s heatsinks If the heatsinks are covered in dust or If the heatsinks are covered in dust or other objects clean under th...

Страница 67: ...play when hydrau M visible on the display when the symptom occurred the symptom occurred No No Start using the truck again and ask the Start using the truck again and ask the truck driver to report an...

Страница 68: ...s there still a fault with the pump motor system motor system No No Change the pump regulator that is now Change the pump regulator that is now fitted in the drive regulator s place fitted in the driv...

Страница 69: ...12V K1 3 and E2 K1 4 approx 12V Y Yes es Check that there is not a break or short Check that there is not a break or short circuit in the cables between the motor circuit in the cables between the mot...

Страница 70: ...ated No No Replace the r Replace the relay elay Y Yes es 10 Check the cable connection 10 Check the cable connection between the measurement points B 4 between the measurement points B 4 and K6 87 and...

Страница 71: ...ulator regulator Y Yes es If faults arise repair or replace the If faults arise repair or replace the cabling cabling Measure the voltage between B Measure the voltage between B and the E 4 1 and E 4...

Страница 72: ...s are activated activated Y Yes es 2 Does the motor s electric brake 2 Does the motor s electric brake release when the left foot switch is release when the left foot switch is activated and any drive...

Страница 73: ...e OK OK If error code E10 joyst fault check If error code E10 joyst fault check the sensor and recalibrate the sensor and recalibrate 1 Does dD light lower when 1 Does dD light lower when lowering is...

Страница 74: ...rotate Y Yes es Go to point 7 Go to point 7 No No 2 Does L show on the display for 2 Does L show on the display for hydraulic inputs on the service menu hydraulic inputs on the service menu when the j...

Страница 75: ...ing is stopped when the capacity is under 20 Charge the battery under 20 Charge the battery No No 5 Check that the lift stop with a low 5 Check that the lift stop with a low battery has not been accid...

Страница 76: ...ed to the valve block In the event of breakage short circuit the event of breakage short circuit the connector should not be connected connector should not be connected If error code E10 joyst abnorma...

Страница 77: ...nnector 5 B 48V valve block connector P72 1 P72 1 No No Change the valve block cable Change the valve block cable Y Yes es 6 Is the voltage between P72 1 and 6 Is the voltage between P72 1 and P72 2 2...

Страница 78: ...No No 2 Does E reach out show when 2 Does E reach out show when the joystick is activated in the menu the joystick is activated in the menu hydraulic inputs hydraulic inputs No No Check the control c...

Страница 79: ...or must be connected to the lever In the event of connected to the lever In the event of breakage short circuit measuring on breakage short circuit measuring on the lever the connector should not be t...

Страница 80: ...6 62 4 62 4 V DC under V DC under operation operation Do errors occur when the main Do errors occur when the main contactor K10 is open contactor K10 is open Y Yes es Check that the components in the...

Страница 81: ...control module or that the EPS control module or that the EPS unit has been supplying too much unit has been supplying too much output to the motor for too long output to the motor for too long Check...

Страница 82: ...x Change the servo box Change the m Change the motor otor Y Yes es Is the green lamp on the servo box on Is the green lamp on the servo box on No No Check the fuse F7 and measurement Check the fuse F7...

Страница 83: ...he c he cab ables les ar are e OK OK Check that the freewheel diode across Check that the freewheel diode across the connector coil is intact the connector coil is intact Continue Continue Change the...

Страница 84: ...that the CAN bus is intact on all nodes nodes No No C Ch ha an ng ge e t th he e r re eg gu ul la at to or r C Ch he ec ck k t th he e f fu un nc ct ti io on n o of t f th he e A AT TC C Change the re...

Страница 85: ...the heavy cable output stage in the heavy cable connection between the motor and connection between the motor and regulator or in the motor regulator or in the motor Subinfo Overcurrent e8 Subinfo Ove...

Страница 86: ...rminals is too low for the regulator to be reliable low for the regulator to be reliable Is the battery voltage low Is the battery voltage low Y Yes es Charge the ba Charge the battery ttery No No Doe...

Страница 87: ...en the regulator and resistance between the regulator and battery is too high The battery voltage battery is too high The battery voltage between the and B terminals on the between the and B terminals...

Страница 88: ...h on the voltage again again Error code 2048 reoccurs after a new Error code 2048 reoccurs after a new start start No No Finished Finished Y Yes es Check that the Check that the A ATC works a TC works...

Страница 89: ...lator or W4 pump regulator logged after the W4 pump regulator logged after the truck starts truck starts No No Finished Finished Y Yes es Change the pump or drive regulator Change the pump or drive re...

Страница 90: ...or is defective change the motor motor If there is a cable fault see the If there is a cable fault see the explanation to the right rectify or explanation to the right rectify or change the cable chan...

Страница 91: ...with low resistance E4 9 intact with low resistance No No Change the cable Change the cable Y Yes es Is the circuit K7 86 K9 85 intact Is the circuit K7 86 K9 85 intact No No Change the cable Change...

Страница 92: ...Replace EPS unit Replace EPS unit Check 5V DC supply to the Check 5V DC supply to the connections 2 and 5 on the connections 2 and 5 on the steering wheel sensor Disconnect steering wheel sensor Disco...

Страница 93: ...ters Has the problem occurred again Has the problem occurred again after the EPS 2001 has been after the EPS 2001 has been restarted restarted No No Finished Finished Y Yes es Replace EPS unit Replace...

Страница 94: ...ction steer wheel message See section 7 7 Was the Steering checked Was the Steering checked message received message received No No Check and adjust the steering Check and adjust the steering position...

Страница 95: ...closed Y Yes es Check the cabling between K Check the cabling between K11 4 11 4 and the regulator Fault found and the regulator Fault found No No Replace the regulator Replace the regulator Y Yes es...

Страница 96: ...ay be due to the truck being shut down by the emergency stop shut down by the emergency stop during operation during operation Is the control cable between the Is the control cable between the regulat...

Страница 97: ...cy stop button from the emergency stop button via X23 ATC provides the via X23 ATC provides the contactor with negative via contactor with negative via XC3 22 XC3 22 Y Yes es Is there voltage at K10 3...

Страница 98: ...regulator Replace the regulator No No In the case of intermittent faults In the case of intermittent faults this may be due to the truck being this may be due to the truck being shut down by the emer...

Страница 99: ...hi if ft t i is s set too high set too high Reduce the reach in speed Reduce the reach in speed Mast shift does not work Mast shift does not work mast runs against the mast runs against the battery b...

Страница 100: ...0 100 10 100 Electrical Electrical system system 1 10 0 1 18 8 W Wi ir ri in ng d g di ia ag gr ra am m 0 0 For wiring diagrams see Service Manual Electrical For wiring diagrams see Service Manual Ele...

Страница 101: ...ection is Appendix 1 that contains menu trees V that contains menu trees Version 3 71 The ersion 3 71 The menu trees in Appendix 1 are specified in the list below menu trees in Appendix 1 are specifie...

Страница 102: ...A Ap pp pe en nd di ix x 1 1 M Me en nu u t tr re ee e A AT TL LE ET T S SE ER RV VI IC CE E M MA AN NU UA AL L 10 102 10 102 Electrical Electrical system system https www besttruckmanuals com...

Страница 103: ...p Lift limit stop 0 No 1 Yes xxx 0 No 1 Yes xxx Lift lim restart Lift lim restart 0 No 1 Yes xxx 0 No 1 Yes xxx Custom system Custom system 1 1 Func Not avail Func Not avail 0 0 N No o 1 1 Y Ye es s x...

Страница 104: ...mp 0 0 N No o 1 1 Y Ye es s x xx xx x x xx x 0 0 xx ENT xx ENT xx ENT xx ENT Stop oil temp Stop oil temp xx xx Summer time Summer time 0 No 1 Yes xxx 0 No 1 Yes xxx 3 3 Startup Startup L Le ev ve el l...

Страница 105: ...nd hit digitkey and hit digitkey Push brake max Push brake max If ok If ok and hit digitkey and hit digitkey If failed If failed Calibration fail Calibration fail Press enter Press enter ENT ENT 5 5 S...

Страница 106: ...otherwise xxx xxx ENT ENT Up Up pwm pwm 500 500 xxx xxx xxx xxx ENT ENT Up Up time time 1s 1s x x xxx xxx ENT ENT Waittime 1s Waittime 1s ENT ENT x x If oprtion Pulse level If oprtion Pulse level Num...

Страница 107: ...t t Print custom Print custom ENT ENT DP1000 Printer DP1000 Printer ENT ENT Printing Printing 6 6 P Pr ri in nt t s se et tt ti in ng gs s 0 0 N No o 1 1 Y Ye es s Y Ye es s P Pl le ea as se e w wa ai...

Страница 108: ...log off total drive total lift and total logged on time for each driver 1 1 R Re ea ad d c cu us st to om m x xx x x xx xx x x xx xx x Counters menu Counters menu ENT ENT xxxxxx xxxxxx ENT ENT Shows...

Страница 109: ...ok If ok x x If failed If failed Code Code Id not found Id not found Midi steering Midi steering 0 No 1 Yes xxx 0 No 1 Yes xxx S3 system 1 opt S3 system 1 opt 0 No 1 Yes xxx 0 No 1 Yes xxx 4 4 ATLET s...

Страница 110: ...L Le ev ve el l 3 3 L Le ev ve el l 4 4 L Le ev ve el l 5 5 R Re em ma ar rk ks s Spare Spare xxx xxx Fetch Battery Fetch Battery E EN NT T S Se el le ec ct t j jo oy ys st ti ic ck k xx xx Select set...

Страница 111: ...ing ENT ENT Forkant inre Forkant inre Not valid for version 3 51 Not valid for version 3 51 4 4 F F a an nt t I In nn ne er r x xx x ENT ENT Set tuning Set tuning ENT ENT Forkant yttre Forkant yttre N...

Страница 112: ...temp temp xxC xxC 4 4 T Te em mp p I In np pu ut ts s D Dr r x xx xC C P Pu u x xx xC C ENT ENT Options menu Options menu ENT ENT ATC ATC temp temp xxC xxC 5 5 E Ex xt t T Te em mp p i in np p T T1 1...

Страница 113: ...Temp 81 100C xx xxh 81 100C xx xxh Pump motor Temp Pump motor Temp 110 120C xx xxh 110 120C xx xxh Pump motor Temp Pump motor Temp 121 121 C C xx xxh xx xxh ATLET Computer ATLET Computer 40C 40C xx x...

Страница 114: ...service ATLET service L Le ev ve el l 1 1 L Le ev ve el l 2 2 L Le ev ve el l 3 3 L Le ev ve el l 4 4 L Le ev ve el l 5 5 R Re em ma ar rk ks s xx xxxxxx xx xx xx xxxxxx xx xx xxxxxxxxxxxxxxxx xxxxxxx...

Страница 115: ...l service Local service L Le ev ve el l 1 1 L Le ev ve el l 2 2 L Le ev ve el l 3 3 L Le ev ve el l 4 4 L Le ev ve el l 5 5 R Re em ma ar rk ks s Select test Select test ENT ENT Hydraul menu Hydraul m...

Страница 116: ...emp 40C 40C xx xxh xx xxh Hydr Oil Temp Hydr Oil Temp 41 50C xx xxh 41 50C xx xxh Hydr Oil Temp Hydr Oil Temp 51 60C xx xxh 51 60C xx xxh Hydr Oil Temp Hydr Oil Temp 61 70C xx xxh 61 70C xx xxh Hydr O...

Страница 117: ...L Le ev ve el l 1 1 L Le ev ve el l 2 2 L Le ev ve el l 3 3 L Le ev ve el l 4 4 L Le ev ve el l 5 5 R Re em ma ar rk ks s Channel 5 Channel 5 xxxxx xxxxx Measured B mV Measured B mV xxxxx xxxxx xx xxx...

Страница 118: ...x H H 1 1 O Op pe er ra at to or r l lo og g O ON x N xx xx xx xx xx x x xx x x xx x ID x ID x H H ON ON xxxxxx xxxxxx xx xx xx xx ID x ID x H H ON ON xxxxxx xxxxxx xx xx xx xx Read logs Read logs EN...

Страница 119: ...Service menu ENT ENT Code Code If ok If ok Local service Local service See separate flap Local service for more info See separate flap Local service for more info 2 2 L Lo oc ca al l s se er rv vi ic...

Страница 120: ...functions ENT ENT 3 Brake on 3 Brake on 3 3 B Br ra ak ke e o on n X XX XX XX XX XX XX XX X ENT ENT See note 2 See note 2 Drive functions Drive functions ENT ENT Drive functions Drive functions 4 4 R...

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