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 COMMISSIONING SERVICING 

 

 FILLING 

 
Check all connections for water tightness including any factory made connections such as the temperature and pressure 
relief valve. The pressure in the expansion vessel should be checked to ensure it is 3 bar (45PSI). The valve is of the car 
tyre (Schrader) type. 
 
The hot tap furthest away from the iSteel should be opened before filling the system to let air out.  
 
The system should be flushed before use. The remaining taps should be opened in turn to expel air. 

 DIRECT UNITS 

The system must be fully filled and flushed before switching on the power to the immersion heaters and allowing the 
unit to heat up. The immersion heater is supplied pre-set at 55°C. Turning fully to + sets to approx. 65°C. 

 INDIRECT UNITS 

Ensure  the  lever  on  the  two  port  valve  is  set  to  the  filling  position  and  use  the  boiler  manufacturers  commissioning 
instructions to fill the primary circuit. When full release the lever. Switch the programmer to Domestic Hot water (DHW) 
and allow the unit to start to heat. Adjust the dial of the dual thermostat to between 55°C and 65°C as required. 

 STORAGE TEMPERATURE 

A storage temperature of 60-65°C is normal for both direct and indirect iSteel. In hard water areas consideration should 
be given to reducing this to 55-60°C. In many healthcare applications the guidance on Legionella control and safe water 
delivery temperatures will require storing the water at 60-65°C, distributing at 50-55°C and using thermostatic mixing 
valves to control the final temperature. For details consult the NHS estates guidance on safe hot water temperatures. 

 SAFETY VALVE CHECKS 

Any water coming from either  the expansion relief valve or  the temperature / pressure relief valve during heat up is 
indicative of a problem which needs to be identified and rectified. The temperature relief and expansion relief valves 
should be fully opened, one at a time then both together allowing as much water as possible to flow through the tundish. 
Check that your discharge pipework is free from debris and is carrying the water away without spillage over the tundish 
and release the valves and check that they re-seat properly. 

 GENERAL 

Servicing should only be carried out by competent installers and any spare parts used must be purchased from ATAG 
Heating Technology UK Ltd. NEVER bypass any safety devices or operate the unit without them fully operational. 

 DRAINING 

Isolate from the electrical supply to prevent the immersion heaters burning out. Isolate the unit from the cold mains. 
Attach a hose to the draining tap ensuring it reaches to a level below the unit (This will ensure an efficient syphon is set 
up  and  the  maximum  amount  of  water  is  drained  from  the  unit).  Open  the  hot  tap  closest  to  the  unit  and  open  the 
draining tap. 

WARNING: WATER DRAINED OFF MAY BE VERY HOT! 

 ANNUAL SERVICING 

A competent installer should carry out the following checks on an annual basis, ideally at the same time as the annual 
boiler service. 
 

1.

 

The expansion relief valve on the inlet control set should be eased open allowing water to flow for 5 seconds. The 
valve should then be closed making sure it resets correctly. Repeat this procedure with the pressure / temperature 
relief valve. Always insure that the discharge pipework is allowing the water to drain away adequately. If not check 
for blockages etc. and clear.  

WARNING: THE WATER DISCHARGED MAY BE VERY HOT! 

 

2.

 

Ensure that any immersion heaters that are fitted are working correctly and that they are controlling the water at 
a temperature of between 55°C and 65°C. 

3.

 

Make sure the pressure in the expansion vessel is charged to 3 bar. Turn off the water supply to the unit and open 
a hot tap first. The valve on the expansion vessel is a Schrader (standard car tyre) type. Air or CO2 can be used to 
re-pressurise the expansion vessel. 

4.

 

Remove the head on the inlet control set by unscrewing, and clean the mesh filter within. 

5.

 

The benchmark service record supplied within this manual should be updated at each service. 

 

YOUR GUARANTEE MAY BE VOID WITHOUT PROOF OF ANNUAL SERVICING. THE COMMISSIONING CERTIFICATE 

SUPPLIED AT THE REAR OF THIS MANUAL SHOULD ALSO BE COMPLETED BY THE INSTALLER. 

Содержание iSteel 120

Страница 1: ...iSteel INSTALLATION MANUAL ISSUE 2015 V1 FOR MORE INFORMATION GO TO www atagheating co uk...

Страница 2: ...eir G3 unvented qualification The installation of this product is also notifiable under the national Building Regulations ONCE COMPLETED THIS INSTRUCTION MANUAL IN ITS ENTIRETY SHOULD BE LEFT WITH THE...

Страница 3: ...ditional upstream pressure reducing device should be fitted A minimum of 22mm supply pipe work should ideally be provided and existing 1 2 15mm cold mains pipe work may need to be upgraded Hard water...

Страница 4: ...e Sealed or vented primary circuits can be used to comply with normal installation practice the primary pressure should not exceed 3 bar although the coil in the iSteel is suitable for up to 7 bar if...

Страница 5: ...nd maintenance of services supplying water for domestic use within buildings and their curtilages Have a vertical section of pipe at least 300mm long below the tundish before any elbows or bends in th...

Страница 6: ...the solar heat source Either primary coil connection may be used for flow or return The solar cylinder sensor supplied is inserted into the lower thermostat pocket and the energy cut out into the upp...

Страница 7: ...6 N 3 Port Mid Position E HTG ON DHW ON DHW OFF L N E SL 1 2 3 1 2 3 L N E N L N E 2 3 2 Port Heating Cutout combined Duostat 2 Port DHW PUMP Wiring Centre Room Stat Programmer Boiler G Grey Bl Blue...

Страница 8: ...your discharge pipework is free from debris and is carrying the water away without spillage over the tundish and release the valves and check that they re seat properly GENERAL Servicing should only...

Страница 9: ...ou have a problem in the first year contact the plumber who fitted the unit Thereafter contact the plumber who carries out the annual servicing for you If your iSteel develops a leak we will supply yo...

Страница 10: ...n of the boiler and its controls EXPANSION VESSEL Symptoms Possible causes Follow up action Discharge of water from the relief valve Expansion Vessel is too small Vessel needs resizing and installatio...

Страница 11: ...INLET CONTROL GROUP Fault Finding Information...

Страница 12: ...TUNDISH Fault Finding Information...

Страница 13: ...T P RELIEF VALVE Fault Finding Information...

Страница 14: ...DUAL THERMOSTAT Fault Finding Information...

Страница 15: ...IMMERSION HEATER Fault Finding Information...

Страница 16: ...ENERGY CUT OUT Fault Finding Information...

Страница 17: ......

Страница 18: ......

Страница 19: ...to third parties in the normal course of business In this respect the Buyer shall act in the capacity of the Companies commission agent and the proceeds of such sale 6 6 1 shall be held in trust for u...

Страница 20: ...ary Pressure Indirect Only 3 Bar Cylinder Data Table Capacity Weight Kg Empty iSteel 90 Direct 90 21 Indirect 88 27 iSteel 120 Direct 120 25 Indirect 118 31 iSteel 150 Direct 150 30 Indirect 148 35 Tw...

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