25
2. Install the knuckle to the upper and lower ball joints
and secure with the two cap screws. Tighten to 35 ft-
lb.
AF760D
3. Install the tie rod end and secure with the nut.
Tighten to 35 ft-lb; then install a new cotter pin and
spread the pin.
NOTE: During assembling, new cotter pins should
be installed.
AF759D
4. Apply a small amount of grease to the hub splines.
PR290A
5. Install the hub assembly onto the splines of the shaft.
6. Secure the hub assembly with the nut. Tighten only
until snug.
PR257
7. Secure the brake caliper to the knuckle with new
“patch-lock” cap screws. Tighten to 20 ft-lb.
PR264A
8. Pump the hand brake lever; then engage the brake
lever lock.
9. Tighten the hub nut (from step 6) to the shaft.
Tighten to 200 ft-lb.
10. Install a new cotter pin and spread the pin to secure
the nut.
11. Install the wheel; then using a crisscross pattern,
tighten to 45 ft-lb (steel wheels) or 80 ft-lb (alumi-
num wheels).
12. Remove the ATV from the support stand.
Measuring/Adjusting Toe-
Out
1. Thoroughly wash the ATV to remove excess weight
(mud, etc.); then ensure the tires are properly inflated
to the recommended pressure.
2. Place the unloaded ATV in a level position taking
care not to push down or lift up on the front end; then
turn the handlebar to the straight ahead position.
3. Measure the distance from the outside edge of each
handlebar grip to equal reference points on each side.
Содержание 700 Diesel 2015
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