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4. Installation

4.1 Introduction

Remove all the screws which are fixed the box, check and confirm all the spare parts be inside and
well, and then move all the parts out safely.

Install the machine carefully step by step as the following instructions

：

4.2 Longitudinal rails assembly (Y- axis)

Note:

the totally 3 types of Voyager transversal width are: 1.3m, 1.5m and 1.8m. The basic length of

Y-axis Rail is 2.5M. And it can be extended to the longest 15m by every extension in 1M.

Take out two sections of the longitudinal rails structure.

Take 16 pieces M5 bolts and square pad out, put 8 pieces nuts into the channel on each inner side

of the aluminium frame, with 4 pieces in each end of the two sections. Show as picture1.

Picture1. On each side, put 8 pads

Align the two sections and make them connected well show as picture2

CNC control system

Cross beam

Frame rail

ARCBRO customized USB pen

ARCBRO Wizard auto nesting software

Voyager User Manual

Sliding blocks

Torch height controller (THC)

Ground wire

Torch holder: Mechanical control holder (Auto

control holder for plasma is optional)

Solenoid valves

Propane cutting nozzles

Seal capping

Stepping motors

Oxy fuel cutting torch (80mm neck) and hoses

Machine Power supply cable

Cushion blocks

18/19

Arc Start & Arc voltage wire

Содержание Voyager 1220

Страница 1: ...Cutting Machine User s Manual Reference P 218 3 Issue 1 Revision 1 Date of issue January 2017 ARCBRO Xinfang Industrial Park NO 218 ChaoYang District 100024 Beijing China Tel 86 10 65798995 Fax 86 10...

Страница 2: ...o parts of this manual may be reproduced stored in a retrieval system or transmitted in any form or by any means electronically mechanically by photocopy recording or otherwise without the prior writt...

Страница 3: ...ion instruction for Auto Flame cut 19 5 Installation of Nesting Software 21 6 Functional Overview 22 6 1 System Functions 22 6 2Technical specifications 23 7 Main Menu 24 7 1 Menu Features 24 7 2 Desc...

Страница 4: ...urn at G00 when reach a piercing point 34 8 5 4 Repeat the above operation procedure until the desired effect is achieved 35 8 5 5 To exit machining mode 35 8 5 6 Total row number and beginning row in...

Страница 5: ...on 54 12 2 SETUP parameter setting 55 12 2 1 Speed parameters 55 12 2 2 System parameters 56 12 3 Flame Cutting Parameters 58 12 4 Plasma Parameters Setting 59 12 5 Control Parameters Setting 60 13 LI...

Страница 6: ...ry 24 kinds of shapes External format TXT or NC format Language English Chinese Spanish Russian French Japanese Czech and Slovenia PLASMA CUTTING MODE Max cutting speed 6000mm min Max cutting thicknes...

Страница 7: ...oftware standard Wizard is included in standard package Note 4 The machine must be grounded reliably when it is working Connect the plate and the earth Note 5 Clean dust regularly to keep the rail and...

Страница 8: ...sed in industry field widely It can cut and blanking metal plates such as carbon steel flame cutting stainless steel copper and aluminum plasma cutting 1 3 Starting Programming and Nesting The Compute...

Страница 9: ...elected according to the cutting to be performed 8 Only Oxygen gas is available as combustion supporting gas 9 The Acetylene or Propane or Methane or Gasoline can be used as fuel gas 10 Adjust the gas...

Страница 10: ...handle with care Put down prevent hands and feet were clipped by machine Be careful equipment dumping or tip over 18 The machine should be each half a month for rack and pinion with lubricating oil 1...

Страница 11: ...t in the boxes are protected fully to avoid any damages during transportation The boxes have to be carried with care always and with the top cover up during handling and transportation 3 2 Packing Lis...

Страница 12: ...ture 2 Take 16 pieces M5 bolts and square pad out put 8 pieces nuts into the channel on each inner side of the aluminium frame with 4 pieces in each end of the two sections Show as picture1 Picture1 O...

Страница 13: ...ail tightly fitted 4 Take out the 16 bolts plug in 8 pieces for each side and tighten them with the corresponding nut show as picture 3 Picture3 tighten all the screws one by one Picture 4 the connect...

Страница 14: ...olts on it out plug the 4 quadrate nuts of cushion block into the channel from the end of the rail show as picture 6 Repeat the last step assemble the other longitudinal cushion block and have the cen...

Страница 15: ...e Transversal cushion block and have them fixed to the point that 1000mm to each end of the frame Picture 7 Fix the 2 blocks 1000mm to the end of the frame 8 Take another two pieces of the 1000mm with...

Страница 16: ...l is finished 4 3 Installation of the CNC controller 1 Turn around the rail to back side install rail connect plate by 16 bolts as Picture 2 shows 2 Align the wheels of the Controller unit and the gui...

Страница 17: ...OM 9 4 Ground wire connection Find the Ground wire point on the longitudinal rail frame 100mm from the end Plug the nut into the channel and screw it up Clamp its other end to the plate you want to cu...

Страница 18: ...closure used for torch ignition 3 ARC START 4 DIV ARC Input CNC IN2 Receive the signal of raw arc voltage from plasma normally the value of the voltage is between 50VDC to 300VDC J27 DIV ARC J28 9 5...

Страница 19: ...9 6 Connection instruction for Auto Flame cut Assemble part Presentation Qty Part No CHC holder device for flame auto height control Optional 1 unit ARC153049 80mm neck flame torch and hose 1 unit ARC...

Страница 20: ...ts screw 2 Clamp the CHC holder device onto the flame torch above the standard torch holder 3 Fix the screw of the CHC holder well 4 Connect the two ends of white Solenoid Valve cable plug Note If the...

Страница 21: ...ins one CD and one dongle The software installation file and function instruction videos are written in the CD for your reference Match with the PC system WINDOWS XP WIN7 WIN8 WIN8 1 and WIN10 and Par...

Страница 22: ...covery and automatic breakpoint memory Random section and piercing point selection Extended piercing for thick plate and bridging feature for thin plate Optional piercing position feature in mode of R...

Страница 23: ...tical isolation output Interlocked axles 2 axles extensible to 4 interlocked axles Maximum speed 24m min Pulse equivalency variable electronic gear numerator and optional denominator in the range from...

Страница 24: ...rntothe upperlevelofmenu 7 2 Description of Main Menu VER Theversioninformationofsoftwareandhardwareisindicatedatthebottomleftcorner foryourinformation F1 AUTO Programmedcontrolofautomaticmachining F2...

Страница 25: ...lution WWW ARCBRO COM G G 3 InitialSetting Adialogboxasfollowswillappear Fig 7 2 Initial setting dialog box Fileformat toformat user s program space Parameter To restorethe factoryparametersetting ENG...

Страница 26: ...heautomaticfunctionwindow asshowninthefigurebelow Flamemode Fig 8 1AutomaticFunction AUTO Window PlasmaMode Active speed multiplying factor Program Heavy current control Piercing Hole Kerf Input outpu...

Страница 27: ...the Metric English SelectioninSETUP RefertoParameterControl 8 1 2 PROG PIERCE and KERF Theyareusedtoindicatethenameofmachiningprogram serialnumberofpiercedhole automaticclearin automaticmachiningmode...

Страница 28: ...machining case rise the cutting torch M72 open the cutting oxygen M12 and lower the cutting torch M73 Plasma machining case execute 07 command Note This is a very important feature It will be used rep...

Страница 29: ...sed when machining needs to start from a certain section or only a part needs being processed Refer to SECTION feature for details 8 2 2 F2 MAN To switch the system to manual mode 8 2 3 F3 RESBREK Aft...

Страница 30: ...ection is taken as positive angle 8 2 7 2Example The system is able to identify and calculate the rotation angle by measuring the origin point and the end point of an edge of steel plate a straight li...

Страница 31: ...ize will magnify or minify as per this scale This feature is very useful in cutting graphic character 8 2 10 F2 WENTAI The system will prompt to run WENTAI based machining program if this key is press...

Страница 32: ...omatic mode 1 PAUSE If this key is pressed the system will slow down and stop movement shut off cutting oxygen shut off arcing switch in plasma machining case turn off the height controller M39 and re...

Страница 33: ...many workpiece or large size of workpiece it might be necessary to relocate the cutting torch 8 4 2 2Situations allowed to adjust the cutting position 1 pause process 2 return process 3 piercing proc...

Страница 34: ...andthenpress START keytoselect appropriateoperation 8 5 Original Path Return When it is necessary to return the cutting torch along the original path due to failure to cut through in machining operati...

Страница 35: ...lifts or continue machining if the cutting torch lowers or For plasma cutting operation ignite arc and do not go on machining until the arc ignition is completed 8 5 4 Repeat the above operation proc...

Страница 36: ...tting torch Refer to 3 4 for details 4 If the position of cutting torch changed not at the breakpoint any more the system will provide three options when a program breakpoint is found which is virtual...

Страница 37: ...or keyandmakeonechoicefromtwomachiningoptions Accordingtoyouroption thesystemwillprompttoinputtheserialnumberoftheoption program linenumberortheserialnumberofpiercingpoint 8 7 2 Two cases for SECTION...

Страница 38: ...he piercing point and then perform the operations as above 8 8 MOVE HOLE for Thick Plate 1 In automatic mode MOVE HOLE option is taken for thick plate 2 For edge piercing method it is important to mov...

Страница 39: ...ime thespeedmultiplyingfactorisadjustedto5 automatically Thesystemis preheated 2 Press START key at the end of preheat The cutting torch will reach the piercing point along a straight line at selected...

Страница 40: ...ual mode window plasma cutting operation Manual mode window flame cutting operation Fig 9 1 Manual mode window Active speed multiplying factor Program Heavy current control output Piercing Kerf Input...

Страница 41: ...cutting torch will stop if the corresponding direction key is pressed while the other axial movement will go on until the corresponding direction key is pressed too PAUSE key will stop the movement as...

Страница 42: ...7 Speed Atthetopleftcornerofthescreen itshowsF speedmultiplyingfactorinmanualmode manualspeed Itisallowedtoadjustthespeedquicklybypressing F keyinthiswindow Apull downmenuwillappearwith8 speedmultipl...

Страница 43: ...it is used to load a program into the user program area The system will tabularize the available program names and highlight the current program name Move the cursor key to select different programs...

Страница 44: ...USB disk instead of saving it 10 1 4 F4 DELE It is used to delete the program in the user program area 10 1 5 F5 DELL To delete a full program line in editing area and improve editing efficiency 10 1...

Страница 45: ...ce between the coordinate value of circle center and X axis original value in arc cutting operation J The difference between the coordinate value of circle center and Y axis original value in arc cutt...

Страница 46: ...G91 Absolute Relative Coordinate Commands When using G90 X Y represent coordinate values and U V represent the values relative to the current point when using G91 X Y and U V all represent the values...

Страница 47: ...torch will move along a straight line from the origin point to the end point at the speed of the maximum speed limit multiplied by multiplying factor G00 movement is subject to speed multiplying facto...

Страница 48: ...e center relative to the origin point in X axis and Y axis respectively distance between the circle center and the origin point R is the radius of circle R is a positive value and can be used to repre...

Страница 49: ...the cutting torch return to the reference point automatically Format G26 Return to the reference point along X axis G27 Return to the reference point along Y axis G28 Return to the reference point si...

Страница 50: ...41 is to compensate a half diameter of flame leftwards along the machining path G42 is to compensate a half diameter of flame rightwards along the machining path G40 represents end of offset Since cut...

Страница 51: ...is as follows 1 Open acetylene gas valve and ignite the torch if the valve is not open 2 Lower the cutting torch for time delay of torch lowering see M71 command 3 Open the oxygen preheating valve an...

Страница 52: ...valve M12 or turn on plasma arc ignition and check for the signal of Arc Voltage Successful 3 Lower the cutting torch M73 There is no this step in plasma cutting operation 4 Switch on height controll...

Страница 53: ...g oxygen valve is opened this command is used to move the torch to the cutting position opposite to M72 in function and little bit smaller in value Because of gravity the lowering action is faster tha...

Страница 54: ...verse backlash line bias and soft positive negative limit switch in every axis Flame cutting parameters Ignition delay preheating delay torch lifting lowering delay lifting lowering of piercing torch...

Страница 55: ...meters it is suggested to set the factory parameters as active parameters otherwise the modifications will be validated to the active user parameters 12 2 SETUP parameter setting 12 2 1 Speed paramete...

Страница 56: ...takenaswell smallervalueforworsevibration Circularcornertransitionaloption Ifthisoptionisenabled value 1 thesystemwillnotdecelerate throughacirculartransitionwhentherunningdirectionchangeofsystembetwe...

Страница 57: ...areferencedistance thelonger themoreaccurate Measuretheactual traveldistanceandtakethemeasuredvalueintothefollowingformula NumeratorXActualTravelDistance Simplifytheaboveformulatoafractioninlowestterm...

Страница 58: ...etimedelaywhenturnonthehighvoltageignitionswitchifM20isexecutedinflame cuttingoperation Preheatingdelay Itisthepreheatingtimeforpiercingoperationinsecond Ifthepreheatingtimeis insufficient itwillbepro...

Страница 59: ...numberbutunequaltoeachother itimpliestherearetwooutputportsseparatelycontrolthe openingandclosingoperations Inthiscase thesystemusespulsecontrolwithpulsewidthof0 5second Arcvoltagetestoption Itisusedt...

Страница 60: ...htcontrolin suchadistancefromtheendpoint inmm 12 5 Control Parameters Setting IntheSETUPsubmenu press F5 keytoentercontrolparameterssettingwindow asshowninFig 12 6 Flame plasmaoption Take0forflamemach...

Страница 61: ...tofsteelplatealongYaxis whichisenabledonlyinrunning extralargeprogram Commonedgeoption Sincethesystemmaycontrolthreekinematicaxes thisoptionisusedto determinethe3rdaxis Zaxis sharesacommonedgewithXaxi...

Страница 62: ...lchecktothephysicaldimensionsandprompt warningmessageifanyerrorisdetected Notes 1 It is impossible for the control system to find all the error parameters therefore please enter correct dimensionsforp...

Страница 63: ...l prompt at the upper right corner to input parameters for the pattern as show in Fig 13 2 F1 Workpiece To machine into workpiece that is solid internally F2 Hole To machine into hole that is solid ex...

Страница 64: ...17S NC which should have the following structure G92 X0 Y0 User defined module Note The original program should not have more than 59 lines G28 The last line should command the torch to return to the...

Страница 65: ...ter DIAGNIZE main window as shown in the figure below In Plasma Operation In Flame Operation 14 1 Check Input output Ports The system diagnosis will show the hardware resources available In DIAGNOSE w...

Страница 66: ...and 1 1 stands for enable while 0 stands for disable Refer to Definitions of Input output Port for the definitions of output ports 14 3 Input Check Let the system to show the state of active optical i...

Страница 67: ...ram upgrading is successful the system will prompt Upgraded Successfully and sound one beep If program upgrading fails the system will prompt Upgrade Failure and sound continuous beeps 4 New program s...

Страница 68: ...y more an d gives no response t o any keystroke espe cially to the pause ke y The machine operation is interrupted a Remove the interference and make sure the grounding wire o f plasma power supply is...

Страница 69: ...ection or dis connection exists Secure the connection If no external limit sw itch is connected chec k the system if the cu rrent coordinate values are too high and out of the travel limit se t by sof...

Страница 70: ...for LCD for any loos e connection Secure the connection USB transmis sion failure USB disk is not comp atible with the syste m Try the USB disk of other mode l or brand Incorrect format of U SB disk...

Страница 71: ...input end must be connected to 24V ground wire d A 0 01uF capacitor should be used between the 24V ground wire and encl osure shielded cable e Use an isolation transformer 380V 220V and as interferenc...

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