Aqua Lung MISTRAL SECOND STAGE Скачать руководство пользователя страница 8

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11.  Place the washer (9) over the poppet shaft (14), followed 

by the locknut (8) with the fl at side facing down. Being 

careful to avoid disturbing the lever (10), turn the locknut 

clockwise by hand to engage the threads of the poppet, and 

then apply a ¼" nut driver to turn it further, only until 1 thread 

of the poppet shaft is visible above the top of the locknut. 

  12.  Hold the valve body assembly (8-15) stationary and 

upright with one hand, and slowly unscrew the inlet fi tting 

(19) counter-clockwise to loosen and remove from beneath 

it, while watching to ensure that the lever rises slightly as 

the poppet shaft extends from the valve body. Remove and 
discard the previously used LP seat from the inlet fi tting.

13.  Fit the valve body assembly (8-15) securely into the 

inhalation box (6). With the lever (10) depressed, mate the 

shorter threaded end of the inlet fi tting (19) through the inlet 

port and into the valve assembly. Screw in the inlet fi tting 

snug by hand while pressing the lever down.

14.  Using a torque wrench and a 3/4" (19mm) crows foot, 

torque the inlet fi tting (19) to 85 in/lbs.

15.  Fit new lubricated o-rings to the MP hose. Thread the 

male fi tting of the MP hose into the MP port of the fi rst stage 

and apply a torque wrench with a 9/16"(14mm) crows foot to 

tighten to 40 in/lbs. Be certain that the fi rst stage of the 

regulator is functioning properly and is delivering a MP of 

135 ± 5 psi.

CAUTION:

 Prior to adjusting and testing 

the Mistral second stage regulator, the 
acompanying fi rst stage must be correctly 
serviced and adjusted to a stable medium 
pressure of 135 ±5 psi and fully tested.  
Refer to the appropriate fi rst stage service 
manual before attempting to perform the 
adjustment and testing of the Mistral 
second stage.  

         

16. Adjusting the lever height: 
Attach the female fi tting of the medium pressure hose to the 

inlet fi tting (19) of the second stage. With your fi ngers turn the 

swivel nut clockwise until snug.

17.  Slowly pressurize the regulator.

18.  Place sealing ring (4) into inhalation box (6).

snug by hand while pressing the lever down.

Содержание MISTRAL SECOND STAGE

Страница 1: ...Authorized Technician TECHNICAL MAINTENANCE MANUAL MISTRAL SECOND STAGE...

Страница 2: ...Y PROCEDURE 6 FINAL TESTING PROCEDURES 10 Second Stage Opening Effort Test 10 Table 1 Troubleshooting Guide 11 Table 2 List of Tools and Service Kits 12 Table 3 Recommended Cleaners and Lubricants 13...

Страница 3: ...the hose crimps If a regulator fails item 1 2 3 or 4 the entire regulator should be overhauled If a regulator fails 4 5 6 or 7 it will be up to the technician s discretion whether or not a full overha...

Страница 4: ...the surface is clean and unscratched It should be exible and have a clean edge If it is in good condition it is not necessary to replace it If there are any signs of deterioration it should be replac...

Страница 5: ...condition of the lever 10 and the spring 13 to ensure it is not bent corroded or other wise damaged If any signs of damage are found discard the part and do not reuse 12 Place the handle of the seat e...

Страница 6: ...amage to the sealing edge 17 Remove the o rings from the crown and the inlet tting THIS ENDS DISASSEMBLY Before starting reassembly perform parts cleaning and lubrication in accordance with Procedure...

Страница 7: ...er the sealing edge of the crown 7 Place the poppet bearing 12 over the pin of the extraction tool with the square feature facing up Guide the pin of the tool into the open end of the valve body 11 an...

Страница 8: ...ew in the inlet tting snug by hand while pressing the lever down 14 Using a torque wrench and a 3 4 19mm crows foot torque the inlet tting 19 to 85 in lbs 15 Fit new lubricated o rings to the MP hose...

Страница 9: ...ever touching the tool there should be no leaks Once the adjustment is completed turn off the air supply and purge the regulator 19 Install the sealing ring 4 onto the diaphragm 5 and place the assemb...

Страница 10: ...b shut and then slowly reopen while watching both the magnahelic gauge and the medium pressure gauge a If the opening effort is too low disassemble the second stage to give access to the lever disasse...

Страница 11: ...pring 12 is damaged 7 Replace the spring Breathing effort is too high 1 MP is too high 1 Readjust the lever and the crown 2 The lever 9 is adjusted too low 2 Readjust the lever and the crown 3 The MP...

Страница 12: ...ing bands 944022 O ring removal and installation N A 3mm Allen Keys Assemble disassemble casing N A Cleaning inside of corrugated hoses N A Removing panduit clamps 900016 Service Kit MISTRAL Crown and...

Страница 13: ...r reusable stainless steel and brass parts Household grade Liquid dishwashing detergent diluted with warm water Degreaser for brass and stainless steel parts general cleaning solution for plastic and...

Страница 14: ...e stubborn deposits household white distilled vinegar acetic acid in an ultrasonic cleaner will work well DO NOT place plastic rubber silicone or anodized aluminum parts in vinegar 3 Remove parts from...

Страница 15: ...CRIPTION KEY ITEM TORQUE 104106 Inlet tting 19 85 in lbs Table 5 Checking Speci cations TEST CONDITION SPECIFICATIONS Leak Test Inlet 2500 3000 100 psig No leaks allowed Opening Effort Inlet 2500 3000...

Страница 16: ...16 Maintenance Notes...

Страница 17: ...900016 Overhaul Parts Kit Entire Mistral 1 125929 Screw caphead 2 125935 Exhalation box 3 129174 Exhaust valve 4 124509 Sealing ring 5 125705 Diaphragm 6 125937 Inhalation box 7 7 7 125928 Locknut 8 8...

Страница 18: ...Authorized Technician TECHNICAL MAINTENANCE MANUAL MISTRAL SECOND STAGE Aqua Lung America 2340 Cousteau Court Vista CA 92081 760 597 5000 www aqualung com Rev 2 2006 Aqua Lung USA Aqua Lung USA...

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