Aqua Lung MISTRAL SECOND STAGE Скачать руководство пользователя страница 14

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Procedure A: Cleaning and Lubricating

(All Aqualung Regulators)

CAUTION:

 Do not place plastic and rubber parts 

in contact with acid solutions. This could alter 
their physical properties and cause degradation
and premature breakdown.

Aqua Lung and Apeks Regulators and Nitrox

When it comes to issues of nitrox safety and compatibility, the concerns lie primarily with the regulator’s fi rst stage as it is subjected 

to high inlet pressures. High inlet pressures lead to adiabatic compression or heating of the gas. The Aqua Lung or Apeks regulator 

product described in this manual, when properly cleaned and assembled, is authorized for use with enriched air nitrox (EAN) that does 

not exceed 40% (EAN 40). It is authorized because it has undergone adiabatic compression testing and the authorized service kit 

components and lubricants are compatible in elevated oxygen environments. During cleaning, a mild detergent must be used to remove 

condensed hydrocarbons (compressor oils) from the inside passageways of the fi rst stage. For the fi rst stage to remain EAN40 compat-

ible, only use hyperfi ltered compressed gas ( hydrocarbons < 0.1 mg/m3). Ordinary compressed breathing air (Grade E) usually does 

not meet this criterion. Once ordinary breathing air is used, the fi rst stage is no longer EAN40 compatible until it is cleaned and serviced 

again.
Although regulator second stage components are not exposed to high pressure EAN, Aqua Lung and Apeks recommend that the same 

cleaning procedures be followed for the complete regulator. This prevents the possibility of cross contamination and guarantees the 

cleanliness of the entire regulator. 

Cleaning Brass and Stainless Steel Parts

1.  Preclean in warm, soapy water* using a nylon bristle tooth brush.
2.  Thoroughly clean parts in an ultrasonic cleaner fi lled with soapy water. If there are stubborn deposits, household white distilled          

     vinegar (acetic acid) in an ultrasonic cleaner will work well. DO NOT place plastic, rubber, silicone or anodized aluminum parts        

     in vinegar.
3.  Remove parts from the ultrasonic cleaner and rinse with fresh water. If tap water is extremely “hard,” place the parts in a bath         

     of distilled water to prevent any mineral residue.  Agitate lightly, and allow to soak for 5-10 minutes. Remove and blow dry with 

     low pressure (25 psi) fi ltered air, and inspect closely to ensure proper cleaning and like-new condition.

Cleaning Anodized Aluminum, Plastic & Rubber Parts

Anodized aluminum parts and parts made of plastic or rubber, such as box bottoms, box tops, dust caps, etc., may be soaked and 

cleaned in a solution of warm water mixed with mild dish soap.  Use only a soft nylon toothbrush to scrub away any deposits.   Rinse in 

fresh water and thoroughly blow dry, using low pressure fi ltered air.

Cleaning MP Hoses

1.  Hose fi ttings: Ultrasonically clean with soapy water; vinegar OK on tough corrosion
2.  Run soapy water through hose if needed
3.  Thoroughly rinse with fresh water
4.  Blow out hose before installing

Cleaning Corrugated Hoses

Clean using a mixture of liquid dishwashing detergent and hot water.  Use a 2 ¾” diameter bottle-brush with nylon bristles to clean 

the inside of the hoses.  Rinse in fresh water and hang to air dry completely.

Lubrication and Dressing

Wear powderless, latex gloves when handling and lubricating o-rings. Keeping internal parts free from skin oils and other contaminates 

is important when running enriched air nitrox through a fi rst stage. All o-rings should be lubricated with Christo-Lube

®

 MCG-111. Dress 

®

®

the o-rings with a very light fi lm of grease, and remove any visible excess by running the o-ring between thumb and forefi nger.  Avoid 

applying excessive amounts of Christo-Lube grease, as this will attract particulate matter that may cause damage to the o-ring.

*Soapy water is defi ned as “household” grade liquid dishwashing detergent diluted in warm water.

Содержание MISTRAL SECOND STAGE

Страница 1: ...Authorized Technician TECHNICAL MAINTENANCE MANUAL MISTRAL SECOND STAGE...

Страница 2: ...Y PROCEDURE 6 FINAL TESTING PROCEDURES 10 Second Stage Opening Effort Test 10 Table 1 Troubleshooting Guide 11 Table 2 List of Tools and Service Kits 12 Table 3 Recommended Cleaners and Lubricants 13...

Страница 3: ...the hose crimps If a regulator fails item 1 2 3 or 4 the entire regulator should be overhauled If a regulator fails 4 5 6 or 7 it will be up to the technician s discretion whether or not a full overha...

Страница 4: ...the surface is clean and unscratched It should be exible and have a clean edge If it is in good condition it is not necessary to replace it If there are any signs of deterioration it should be replac...

Страница 5: ...condition of the lever 10 and the spring 13 to ensure it is not bent corroded or other wise damaged If any signs of damage are found discard the part and do not reuse 12 Place the handle of the seat e...

Страница 6: ...amage to the sealing edge 17 Remove the o rings from the crown and the inlet tting THIS ENDS DISASSEMBLY Before starting reassembly perform parts cleaning and lubrication in accordance with Procedure...

Страница 7: ...er the sealing edge of the crown 7 Place the poppet bearing 12 over the pin of the extraction tool with the square feature facing up Guide the pin of the tool into the open end of the valve body 11 an...

Страница 8: ...ew in the inlet tting snug by hand while pressing the lever down 14 Using a torque wrench and a 3 4 19mm crows foot torque the inlet tting 19 to 85 in lbs 15 Fit new lubricated o rings to the MP hose...

Страница 9: ...ever touching the tool there should be no leaks Once the adjustment is completed turn off the air supply and purge the regulator 19 Install the sealing ring 4 onto the diaphragm 5 and place the assemb...

Страница 10: ...b shut and then slowly reopen while watching both the magnahelic gauge and the medium pressure gauge a If the opening effort is too low disassemble the second stage to give access to the lever disasse...

Страница 11: ...pring 12 is damaged 7 Replace the spring Breathing effort is too high 1 MP is too high 1 Readjust the lever and the crown 2 The lever 9 is adjusted too low 2 Readjust the lever and the crown 3 The MP...

Страница 12: ...ing bands 944022 O ring removal and installation N A 3mm Allen Keys Assemble disassemble casing N A Cleaning inside of corrugated hoses N A Removing panduit clamps 900016 Service Kit MISTRAL Crown and...

Страница 13: ...r reusable stainless steel and brass parts Household grade Liquid dishwashing detergent diluted with warm water Degreaser for brass and stainless steel parts general cleaning solution for plastic and...

Страница 14: ...e stubborn deposits household white distilled vinegar acetic acid in an ultrasonic cleaner will work well DO NOT place plastic rubber silicone or anodized aluminum parts in vinegar 3 Remove parts from...

Страница 15: ...CRIPTION KEY ITEM TORQUE 104106 Inlet tting 19 85 in lbs Table 5 Checking Speci cations TEST CONDITION SPECIFICATIONS Leak Test Inlet 2500 3000 100 psig No leaks allowed Opening Effort Inlet 2500 3000...

Страница 16: ...16 Maintenance Notes...

Страница 17: ...900016 Overhaul Parts Kit Entire Mistral 1 125929 Screw caphead 2 125935 Exhalation box 3 129174 Exhaust valve 4 124509 Sealing ring 5 125705 Diaphragm 6 125937 Inhalation box 7 7 7 125928 Locknut 8 8...

Страница 18: ...Authorized Technician TECHNICAL MAINTENANCE MANUAL MISTRAL SECOND STAGE Aqua Lung America 2340 Cousteau Court Vista CA 92081 760 597 5000 www aqualung com Rev 2 2006 Aqua Lung USA Aqua Lung USA...

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