Aqua Lung MISTRAL SECOND STAGE Скачать руководство пользователя страница 5

Mistral Second Stage Technical Maintenance Manual

  5

NOTE:

 

 Aqualung no longer requires 

mandatory replacement of the exhaust 

valves.  As long as the valves and their 

associated seating surface are clean and 

in good condition, they may be left in place

8.  Remove the diaphragm (5) and its sealing ring (4),

then separate the sealing ring from the diaphragm.

9.  Using a ¾" (19mm) open end wrench, unscrew the inlet 

fi tting (19), then remove the valve body assembly (8-15). 

WARNING:  

The components that make up valve 

sub-assembly are under spring tension.  
Disassemble according to instructions found in 
the next step. Failure to wear proper eye protection 
could result in a eye injury should the components 
(12-15) eject out of the valve body (11).  

10.  Stand the valve assembly vertical on the head of the 

poppet (14), with the lever (10) facing up, and depress the 

valve body (11) to expose the locknut (8). While holding the 

valve body fully depressed, apply a ¼" nut driver to remove 

the locknut.  Next remove the washer (9), and lever (10) and 

slowly relax the valve body to lift it off the poppet (14) and 

spring (13). Discard the locknut and do not attempt to reuse.

11.  Closely inspect the shape and condition of the lever (10)    

and the spring (13) to ensure it is not bent, corroded, or other-

wise damaged. If any signs of damage are found, discard the 

part and do not reuse.

12.  Place the handle of the seat extraction tool (p/n 109437) 

directly over the poppet bearing (12) in the top center of the 

valve body (11), and press downward until the poppet 

bearing has dropped out. Discard the poppet bearing and 

do not reuse.

 

         

 

         

 

         

 

         

NOTE:

 

Keep the used seat, it will be of use 

          during 

          during reassembly.

13.  Using a needle or sharp pick, stick the center of the LP 

seat (15) inside the head of the poppet (14) and lift the seat 

out, being very careful to avoid damaging the poppet. Set the 

seat aside to be used as an aid during reassembly. Inspect 

the head of the poppet to check for any nicks, scratches, or 

other signs of damage. The through-hole beneath the LP seat 

cavity should be clear and free of any obstructions. If any 

signs of damage are found, discard the poppet and do not 

attempt to reuse

14.   Apply a medium blade screwdriver to the slotted head of 

the crown (16) inside the inlet fi tting (19), unscrew the crown 

until the threads have disengaged.

NOTE:

Because the crown is o-ring sealed, 

it will not freely exit the valve body after it has 

been disengaged. The following step must 

be performed correctly in order to remove 

the crown without damaging its delicate 

sealing surface.

Содержание MISTRAL SECOND STAGE

Страница 1: ...Authorized Technician TECHNICAL MAINTENANCE MANUAL MISTRAL SECOND STAGE...

Страница 2: ...Y PROCEDURE 6 FINAL TESTING PROCEDURES 10 Second Stage Opening Effort Test 10 Table 1 Troubleshooting Guide 11 Table 2 List of Tools and Service Kits 12 Table 3 Recommended Cleaners and Lubricants 13...

Страница 3: ...the hose crimps If a regulator fails item 1 2 3 or 4 the entire regulator should be overhauled If a regulator fails 4 5 6 or 7 it will be up to the technician s discretion whether or not a full overha...

Страница 4: ...the surface is clean and unscratched It should be exible and have a clean edge If it is in good condition it is not necessary to replace it If there are any signs of deterioration it should be replac...

Страница 5: ...condition of the lever 10 and the spring 13 to ensure it is not bent corroded or other wise damaged If any signs of damage are found discard the part and do not reuse 12 Place the handle of the seat e...

Страница 6: ...amage to the sealing edge 17 Remove the o rings from the crown and the inlet tting THIS ENDS DISASSEMBLY Before starting reassembly perform parts cleaning and lubrication in accordance with Procedure...

Страница 7: ...er the sealing edge of the crown 7 Place the poppet bearing 12 over the pin of the extraction tool with the square feature facing up Guide the pin of the tool into the open end of the valve body 11 an...

Страница 8: ...ew in the inlet tting snug by hand while pressing the lever down 14 Using a torque wrench and a 3 4 19mm crows foot torque the inlet tting 19 to 85 in lbs 15 Fit new lubricated o rings to the MP hose...

Страница 9: ...ever touching the tool there should be no leaks Once the adjustment is completed turn off the air supply and purge the regulator 19 Install the sealing ring 4 onto the diaphragm 5 and place the assemb...

Страница 10: ...b shut and then slowly reopen while watching both the magnahelic gauge and the medium pressure gauge a If the opening effort is too low disassemble the second stage to give access to the lever disasse...

Страница 11: ...pring 12 is damaged 7 Replace the spring Breathing effort is too high 1 MP is too high 1 Readjust the lever and the crown 2 The lever 9 is adjusted too low 2 Readjust the lever and the crown 3 The MP...

Страница 12: ...ing bands 944022 O ring removal and installation N A 3mm Allen Keys Assemble disassemble casing N A Cleaning inside of corrugated hoses N A Removing panduit clamps 900016 Service Kit MISTRAL Crown and...

Страница 13: ...r reusable stainless steel and brass parts Household grade Liquid dishwashing detergent diluted with warm water Degreaser for brass and stainless steel parts general cleaning solution for plastic and...

Страница 14: ...e stubborn deposits household white distilled vinegar acetic acid in an ultrasonic cleaner will work well DO NOT place plastic rubber silicone or anodized aluminum parts in vinegar 3 Remove parts from...

Страница 15: ...CRIPTION KEY ITEM TORQUE 104106 Inlet tting 19 85 in lbs Table 5 Checking Speci cations TEST CONDITION SPECIFICATIONS Leak Test Inlet 2500 3000 100 psig No leaks allowed Opening Effort Inlet 2500 3000...

Страница 16: ...16 Maintenance Notes...

Страница 17: ...900016 Overhaul Parts Kit Entire Mistral 1 125929 Screw caphead 2 125935 Exhalation box 3 129174 Exhaust valve 4 124509 Sealing ring 5 125705 Diaphragm 6 125937 Inhalation box 7 7 7 125928 Locknut 8 8...

Страница 18: ...Authorized Technician TECHNICAL MAINTENANCE MANUAL MISTRAL SECOND STAGE Aqua Lung America 2340 Cousteau Court Vista CA 92081 760 597 5000 www aqualung com Rev 2 2006 Aqua Lung USA Aqua Lung USA...

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