Aqua Lung MISTRAL SECOND STAGE Скачать руководство пользователя страница 4

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1.  While holding the inlet fi tting (19) of the second stage 

secure with a ¾" (19mm) open end wrench, apply 11/16" 

(17mm) open-end wrench to the female fi tting of the LP hose. 

Turn the fi tting counter-clockwise to remove the hose from the 

second stage. Remove the o-rings from the hose and discard.

2.  Slide back the hose protectors and check that the crimps 

look good and that the hose is not pulling out. If the hose is 

torn or pulling out of the crimps, it should be replaced. 

3b. If the corrugated hoses are attached by clamping bands, 

use a small blade screwdriver and loosen the bands.   

3a. To remove the corrugated hoses from the box you will 

need to carefully cut the panduit clamps from the hoses.  

4.  Remove the corrugated hoses from the box.

6.  Remove the exhalation box (2).

7  Lift up the exhaust valve (3) and check that the surface is 

clean and unscratched. It should be fl exible and have a clean 

edge. If it is in good condition it is not necessary to replace it. 

If there are any signs of deterioration it should be replaced.

DISASSEMBLY PROCEDURES

 

    

NOTE:

 

 Before performing any disassembly, refer 

to the exploded parts drawing, which references all 

mandatory replacement parts. These parts should 

be replaced with new, and must not be reused 

under any circumstances – regardless of the age 

of the regulator or how much use it has received 
since it was last serviced.

 

 

CAUTION:

  Use only a plastic or brass o-ring 

removal tool (p/n 944022) when removing o-rings 
to prevent damage to the sealing surface. Even 
a small scratch across an o-ring sealing surface 
could result in leakage. Once an o-ring sealing 
surface has been damaged, the part must be 
replaced with new. DO NOT use a dental pick, 
or any other steel instrument.

5.  Using a 3mm Allen wrench, remove the 4 screws (1) and   

recover the 4 locknuts (7) at the back of the inhalation 

box (6)

Содержание MISTRAL SECOND STAGE

Страница 1: ...Authorized Technician TECHNICAL MAINTENANCE MANUAL MISTRAL SECOND STAGE...

Страница 2: ...Y PROCEDURE 6 FINAL TESTING PROCEDURES 10 Second Stage Opening Effort Test 10 Table 1 Troubleshooting Guide 11 Table 2 List of Tools and Service Kits 12 Table 3 Recommended Cleaners and Lubricants 13...

Страница 3: ...the hose crimps If a regulator fails item 1 2 3 or 4 the entire regulator should be overhauled If a regulator fails 4 5 6 or 7 it will be up to the technician s discretion whether or not a full overha...

Страница 4: ...the surface is clean and unscratched It should be exible and have a clean edge If it is in good condition it is not necessary to replace it If there are any signs of deterioration it should be replac...

Страница 5: ...condition of the lever 10 and the spring 13 to ensure it is not bent corroded or other wise damaged If any signs of damage are found discard the part and do not reuse 12 Place the handle of the seat e...

Страница 6: ...amage to the sealing edge 17 Remove the o rings from the crown and the inlet tting THIS ENDS DISASSEMBLY Before starting reassembly perform parts cleaning and lubrication in accordance with Procedure...

Страница 7: ...er the sealing edge of the crown 7 Place the poppet bearing 12 over the pin of the extraction tool with the square feature facing up Guide the pin of the tool into the open end of the valve body 11 an...

Страница 8: ...ew in the inlet tting snug by hand while pressing the lever down 14 Using a torque wrench and a 3 4 19mm crows foot torque the inlet tting 19 to 85 in lbs 15 Fit new lubricated o rings to the MP hose...

Страница 9: ...ever touching the tool there should be no leaks Once the adjustment is completed turn off the air supply and purge the regulator 19 Install the sealing ring 4 onto the diaphragm 5 and place the assemb...

Страница 10: ...b shut and then slowly reopen while watching both the magnahelic gauge and the medium pressure gauge a If the opening effort is too low disassemble the second stage to give access to the lever disasse...

Страница 11: ...pring 12 is damaged 7 Replace the spring Breathing effort is too high 1 MP is too high 1 Readjust the lever and the crown 2 The lever 9 is adjusted too low 2 Readjust the lever and the crown 3 The MP...

Страница 12: ...ing bands 944022 O ring removal and installation N A 3mm Allen Keys Assemble disassemble casing N A Cleaning inside of corrugated hoses N A Removing panduit clamps 900016 Service Kit MISTRAL Crown and...

Страница 13: ...r reusable stainless steel and brass parts Household grade Liquid dishwashing detergent diluted with warm water Degreaser for brass and stainless steel parts general cleaning solution for plastic and...

Страница 14: ...e stubborn deposits household white distilled vinegar acetic acid in an ultrasonic cleaner will work well DO NOT place plastic rubber silicone or anodized aluminum parts in vinegar 3 Remove parts from...

Страница 15: ...CRIPTION KEY ITEM TORQUE 104106 Inlet tting 19 85 in lbs Table 5 Checking Speci cations TEST CONDITION SPECIFICATIONS Leak Test Inlet 2500 3000 100 psig No leaks allowed Opening Effort Inlet 2500 3000...

Страница 16: ...16 Maintenance Notes...

Страница 17: ...900016 Overhaul Parts Kit Entire Mistral 1 125929 Screw caphead 2 125935 Exhalation box 3 129174 Exhaust valve 4 124509 Sealing ring 5 125705 Diaphragm 6 125937 Inhalation box 7 7 7 125928 Locknut 8 8...

Страница 18: ...Authorized Technician TECHNICAL MAINTENANCE MANUAL MISTRAL SECOND STAGE Aqua Lung America 2340 Cousteau Court Vista CA 92081 760 597 5000 www aqualung com Rev 2 2006 Aqua Lung USA Aqua Lung USA...

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