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2 PIECE BODY BALL VALVES - FS660 SERIES

Australian Pipeline Valve - Installation, Operation and Maintenance Manual

4

S A F E T Y   I N F O R M A T I O N 

The following general safety information should be taken in account in addition to the specific warnings 
and cautions specified in this manual. They are recommended precautions that must be understood and 
applied during operation and maintenance of the equipment covered in this I.O.M.

Never attempt to disassemble a valve while there is pressure in the line. Ensure both 
upstream and downstream pressures are removed. Disassemble with caution in case 
all pressures are not relieved. Even when replacing stem packing, caution is 
necessary to avoid possible injury.

To prevent valve bending, damage, inefficient operation, or early maintenance 
problems, support piping on each side of the valve. When handling gases/fluids that 
could cause damage to human health, the environment or property, the necessary 
precautions to prevent risk must be taken.

• A valve is a pressurised mechanism containing energised fluids under pressure and 

consequently  should be handled with appropriate care.

• Valve surface temperature may be dangerously too hot or too cold for skin contact.
• Upon disassembly, attention should be paid to the possibility of releasing 

dangerous and or ignitable accumulated fluids.

• Ensure adequate ventilation is available for service.

This manual provides instructions for storing, general servicing, installation and removal of ball valves.
APV and it’s resellers refuse any liability for damage to people, property or plant as well as loss of 
production and loss of income under any circumstances but especially if caused by: Incorrect installation 
or utilisation of the valve or if the valve installed is not fit for the intended purpose. It is the sole 
responsibility of the user to ensure the valve type and materials are correctly specified.

SCOPE OF INSTALLATION ACCORDING TO THE TYPE OF FLUID

(DANGEROUS FOR THE ENVIRONMENT OR HUMAN HEALTH)

Group 1 Classification
-  The incorporation of additional safety elements “Double Packing” (utilising a stem extension) is 

recommended for the range of products included in Group 1.

-  The use of valves without additional safety devices in Group 1 will be the responsibility of the user or 

the purchaser, as well as the advisability of installing leakage detection systems.

Group 2 Classification
-  Carbon steel valves will not be used in corrosive fluid lines.

Содержание FS660 Series

Страница 1: ...www australianpipelinevalve com au INSTALLATION OPERATION MAINTENANCE MANUAL 2 PIECE BODY BALL VALVES FS660 SERIES API6FA API607 5th Edition API6FA API607 5th Edition ISO 10497 Firesafe Certified...

Страница 2: ...ves Forged Steel Plug Valves Lubricated Sleeved Lined Gate Globe Check Valves Cast Steel Diamond Gear Gearboxes Flowturn Gate Globe Check Valves Flowturn Instrument Valves Flowturn Ball Valves Multiwa...

Страница 3: ...llation 6 10 2 1 Installation positions 7 2 2 Preparation for installation 7 2 3 End connections 7 8 2 4 Valve installation by welding 8 9 3 0 Operation 9 10 3 1 Manual operation 9 3 2 Lock device 10...

Страница 4: ...responsible for ordering the correct valves The user is responsible for ensuring APV Valves are selected and installed in conformance with the current pressure rating and design temperature requiremen...

Страница 5: ...duct inside the valve 8 Australian Pipeline Valve Standard ball valves are not suitable for low temperature service below 29 C 20 F unless provided with cryogenic stem extension and other modification...

Страница 6: ...care Valve surface temperature may be dangerously too hot or too cold for skin contact Upon disassembly attention should be paid to the possibility of releasing dangerous and or ignitable accumulated...

Страница 7: ...are generally not recommended for throttling service where both the fluid flow and the leading edge of the ball can damage or deform the resilient ball seats causing leakage High fluid velocity or th...

Страница 8: ...nner body of the valve This preservative corrosion inhibitor can be removed with a solvent provided the solvent used does not affect the seats seals used in the valve c The inside of the valve should...

Страница 9: ...are usually bi directional and therefore may be installed in either direction In some cases ball valves such as metal to metal seated and low temperature valves may be uni directional in which case th...

Страница 10: ...tored constantly throughout the welding work If any change of colour is noticed the welding work must be interrupted immediately and the weld allowed to cool For swing out centre design the centre sec...

Страница 11: ...centre section directly adjacent to adapter end piece being welded to assure the body temperature does not increase 160 C Always leave valve in open position during welding but also at least 60 minute...

Страница 12: ...operation could reduce seat life proportionately Periodic inspection of critical leak path areas such as body bonnet joint end connections seating surfaces and around the stem packing should be a requ...

Страница 13: ...of rings have been installed A thin smear of molybdenum sulfide anti seize grease may be used on the stem and packing chamber wall for packing lubrication 5 Replace and tighten gland nut s alternatel...

Страница 14: ...Lock Cap 16 Handle Gland 17 Handle Nut 18 Lock Device 19 Handle 20 Handle Sleeve 21 Stop Bolt Sample only design depends on size model class Refer to as built drawing 21 5 8 6 9 20 19 17 18 13 11 12 1...

Страница 15: ...ly closed 2 Seat or ball damaged 3 Debris trapped in valve 1 Close the valve tightly 2 Replace seat or ball 3 Clean the debris Stem Packing Leaking 1 Packing gland nut loose 2 Packing damaged or missi...

Страница 16: ...STM A351 CF8M 316 5 Gasket Graphite PTFE Graphite PTFE 6 Thrust Washer PTFE PTFE 7 Stem Packing Graphite PTFE Graphite PTFE 8 Stem ASTM A276 316 ASTM A276 304 9 Gland AISI 304 AISI 304 10 Spring Washe...

Страница 17: ...Gasket PTFE TFM1600 PTFE TFM1600 8 Tapered Stem Seal PTFE TFM1600 RTFE PTFE TFM1600 RTFE 9 O Ring FKM FKM 10 Stem Packing Set PTFE V Rings PTFE V Rings 11 Bushing 50 SS 50 PTFE 50 SS 50 PTFE 12 Gland...

Страница 18: ...TO FACE DIM END CONNECTION END DIMENSION TEST INSPECTION MARKING PAINT OTHER REQ PORT SIZE TRIM NOTES OTHER CL 2500 6000 PSI ASME B16 34 API 608 EN 12516 1 ASME B16 34 MFG NPT ANSI B1 20 1 API 598 ISO...

Страница 19: ...nch 2 L 149 0 Weight 5 9 RATING DESIGN MFG PRESS TEMP RATING END CONNECTION END DIMENSION TEST INSPECTION MARKING PAINT OTHER REQ PORT SIZE TRIM NOTES OTHER SPECIAL CL 1500 3705 PSI ASME B16 34 API 60...

Страница 20: ...LED PASSIVATED NACE MR 01 75 MR 01 03 ISO 5211 DIRECT MOUNT FULL PORT 316SS HIGH CYCLE TRIPLE BARRIER STEM SEAL SYSTEM FIRESAFE API 607 5TH ED API 6FA 3RD ED ANTI STATIC BODY STEM BALL BS5351 ISO 1729...

Страница 21: ...175 25 M6 2 2 Inch 1 4 3 8 1 2 1 1 1 2 L 59 59 61 85 115 A 8 8 8 12 14 ISO 5211 F03 F03 F03 F04 F05 20 20 0 64 135 20 M5 0 6 3 4 73 10 F03 32 32 0 74 165 25 M5 1 5 1 1 4 97 12 F04 50 50 0 100 175 25...

Страница 22: ...ABILITY IF ANY EXCEED THE NET SALES PRICE OF THE DEFECTIVE PRODUCT S PURCHASED DURING THE PREVIOUS CONTRACT YEAR 4 LABOR ALLOWANCE Seller makes NO ADDITIONAL ALLOWANCE FOR THE LABOR OR EXPENSE OF REPA...

Страница 23: ...hures and technical publications are the exclusive property of Australian Pipeline Valve Any unauthorised reproduction in total or in part shall result in prosecution Products and data sheets in this...

Страница 24: ...e contact us for a prompt response Continuous development of Australian Pipeline Valve products may necessitate changes in the design or manufacture process Australian Pipeline Valve reserves the righ...

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