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2 PIECE BODY BALL VALVES - FS660 SERIES

Australian Pipeline Valve - Installation, Operation and Maintenance Manual

6

1.2 STORAGE

1.2.1 Temporary Storage

If valves are to be stored before installation, the following should be observed:
a) Keep the valves wrapped and protected as shipped from the manufacturer.
b) Do not remove the protective end covering until the valve is ready for installation. This will reduce the 

possibility of foreign material damaging the internal valve components.

c) Valves stored outdoors should be positioned such that water does not accumulate in the valve body.

1.2.2 Long Term Storage

If valves are to be stored more than one year, they should be prepared in the following manner:
a) Remove the packing and apply a preservative to the packing chamber.
b) Do not remove the protective end covering.
c) Do not store the valves outdoors.

1.3 PREPARATION

a) Remove the valve end protection.
b) Prior to shipment, a preservative/corrosion inhibitor may have been applied to the inner body of the 

valve. This preservative/corrosion inhibitor can be removed with a solvent provided the solvent used 
does not affect the seats/seals used in the valve.

c) The inside of the valve should be inspected and blown out with compressed air. Adjacent piping must 

be clean and free from debris to prevent damage to the valve.

d) To prevent valve distortion, inefficient operation or early maintenance problems, support piping on 

each side of the valve.

e) Make sure the valve is positioned such that there is sufficient space so that the hand wheel is easily 

and safely reached and there is enough clearance for the stem when the valve is open.

f) Install the valve according to the flow indicator on the valve body where applicable.

2 . 0   I N S T A L L A T I O N

Piping should be properly aligned and supported to reduce mechanical loading on 
end connections. Never use the lever (wrench) to hold the valve during transport, 
handling or assembly.

The following procedure is required to be followed for correct installation.
a) Before installation confirm the marking (rating, size and material) on the valve body and name plate. 

Ensure the valve is suitable for the service which it is being used. 

Содержание FS660 Series

Страница 1: ...www australianpipelinevalve com au INSTALLATION OPERATION MAINTENANCE MANUAL 2 PIECE BODY BALL VALVES FS660 SERIES API6FA API607 5th Edition API6FA API607 5th Edition ISO 10497 Firesafe Certified...

Страница 2: ...ves Forged Steel Plug Valves Lubricated Sleeved Lined Gate Globe Check Valves Cast Steel Diamond Gear Gearboxes Flowturn Gate Globe Check Valves Flowturn Instrument Valves Flowturn Ball Valves Multiwa...

Страница 3: ...llation 6 10 2 1 Installation positions 7 2 2 Preparation for installation 7 2 3 End connections 7 8 2 4 Valve installation by welding 8 9 3 0 Operation 9 10 3 1 Manual operation 9 3 2 Lock device 10...

Страница 4: ...responsible for ordering the correct valves The user is responsible for ensuring APV Valves are selected and installed in conformance with the current pressure rating and design temperature requiremen...

Страница 5: ...duct inside the valve 8 Australian Pipeline Valve Standard ball valves are not suitable for low temperature service below 29 C 20 F unless provided with cryogenic stem extension and other modification...

Страница 6: ...care Valve surface temperature may be dangerously too hot or too cold for skin contact Upon disassembly attention should be paid to the possibility of releasing dangerous and or ignitable accumulated...

Страница 7: ...are generally not recommended for throttling service where both the fluid flow and the leading edge of the ball can damage or deform the resilient ball seats causing leakage High fluid velocity or th...

Страница 8: ...nner body of the valve This preservative corrosion inhibitor can be removed with a solvent provided the solvent used does not affect the seats seals used in the valve c The inside of the valve should...

Страница 9: ...are usually bi directional and therefore may be installed in either direction In some cases ball valves such as metal to metal seated and low temperature valves may be uni directional in which case th...

Страница 10: ...tored constantly throughout the welding work If any change of colour is noticed the welding work must be interrupted immediately and the weld allowed to cool For swing out centre design the centre sec...

Страница 11: ...centre section directly adjacent to adapter end piece being welded to assure the body temperature does not increase 160 C Always leave valve in open position during welding but also at least 60 minute...

Страница 12: ...operation could reduce seat life proportionately Periodic inspection of critical leak path areas such as body bonnet joint end connections seating surfaces and around the stem packing should be a requ...

Страница 13: ...of rings have been installed A thin smear of molybdenum sulfide anti seize grease may be used on the stem and packing chamber wall for packing lubrication 5 Replace and tighten gland nut s alternatel...

Страница 14: ...Lock Cap 16 Handle Gland 17 Handle Nut 18 Lock Device 19 Handle 20 Handle Sleeve 21 Stop Bolt Sample only design depends on size model class Refer to as built drawing 21 5 8 6 9 20 19 17 18 13 11 12 1...

Страница 15: ...ly closed 2 Seat or ball damaged 3 Debris trapped in valve 1 Close the valve tightly 2 Replace seat or ball 3 Clean the debris Stem Packing Leaking 1 Packing gland nut loose 2 Packing damaged or missi...

Страница 16: ...STM A351 CF8M 316 5 Gasket Graphite PTFE Graphite PTFE 6 Thrust Washer PTFE PTFE 7 Stem Packing Graphite PTFE Graphite PTFE 8 Stem ASTM A276 316 ASTM A276 304 9 Gland AISI 304 AISI 304 10 Spring Washe...

Страница 17: ...Gasket PTFE TFM1600 PTFE TFM1600 8 Tapered Stem Seal PTFE TFM1600 RTFE PTFE TFM1600 RTFE 9 O Ring FKM FKM 10 Stem Packing Set PTFE V Rings PTFE V Rings 11 Bushing 50 SS 50 PTFE 50 SS 50 PTFE 12 Gland...

Страница 18: ...TO FACE DIM END CONNECTION END DIMENSION TEST INSPECTION MARKING PAINT OTHER REQ PORT SIZE TRIM NOTES OTHER CL 2500 6000 PSI ASME B16 34 API 608 EN 12516 1 ASME B16 34 MFG NPT ANSI B1 20 1 API 598 ISO...

Страница 19: ...nch 2 L 149 0 Weight 5 9 RATING DESIGN MFG PRESS TEMP RATING END CONNECTION END DIMENSION TEST INSPECTION MARKING PAINT OTHER REQ PORT SIZE TRIM NOTES OTHER SPECIAL CL 1500 3705 PSI ASME B16 34 API 60...

Страница 20: ...LED PASSIVATED NACE MR 01 75 MR 01 03 ISO 5211 DIRECT MOUNT FULL PORT 316SS HIGH CYCLE TRIPLE BARRIER STEM SEAL SYSTEM FIRESAFE API 607 5TH ED API 6FA 3RD ED ANTI STATIC BODY STEM BALL BS5351 ISO 1729...

Страница 21: ...175 25 M6 2 2 Inch 1 4 3 8 1 2 1 1 1 2 L 59 59 61 85 115 A 8 8 8 12 14 ISO 5211 F03 F03 F03 F04 F05 20 20 0 64 135 20 M5 0 6 3 4 73 10 F03 32 32 0 74 165 25 M5 1 5 1 1 4 97 12 F04 50 50 0 100 175 25...

Страница 22: ...ABILITY IF ANY EXCEED THE NET SALES PRICE OF THE DEFECTIVE PRODUCT S PURCHASED DURING THE PREVIOUS CONTRACT YEAR 4 LABOR ALLOWANCE Seller makes NO ADDITIONAL ALLOWANCE FOR THE LABOR OR EXPENSE OF REPA...

Страница 23: ...hures and technical publications are the exclusive property of Australian Pipeline Valve Any unauthorised reproduction in total or in part shall result in prosecution Products and data sheets in this...

Страница 24: ...e contact us for a prompt response Continuous development of Australian Pipeline Valve products may necessitate changes in the design or manufacture process Australian Pipeline Valve reserves the righ...

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