background image

NEO

fl

 

Water 

Heater 

     24 

     September 

2015

Fig 9.1

PRESSURE TEMPERATURE RELIEF VALVE 

(Fig. 2.1)

Th

  e removal of this valve will require either the draining 

or the valving-off of the system that is above tank level.
• 

Undo the connection to drain and remove the pipe 
from the valve.

• 

Unscrew the pressure temperature relief valve.

• 

Replacement is the reverse.

LCD DISPLAY 

(See Fig. 9.2)

• 

Undo the single 

fi

 xing on the front of the dis-   

play panel and hinge forward.

• 

Pull off the two wired electrical connectors and   
the one dummy connector.

• 

Undo the four nuts holding the PCB  and remove.

• 

Replacement is the reverse.

HIGH LIMIT SENSOR 

(Fig. 9.3)

• 

Undo the single 

fi

 xing on the front of the display 

Panel and hinge forward.

• 

Remove the front top panel of the heater to expose 
the sensor pocket. 

• 

Move the sensor retainer aside and withdraw the 
Sensor.

• 

Th

  rough the display panel access, trace the four way 

in-line cable connector to the high limit sensor, de-
latch and disconnect.

• 

Replacement is the reverse.

CONTROL SENSOR 

(Fig. 9.3)

• 

Remove the Lower Front Panel.

• 

Undo the single 

fi

 xing on the front of the display 

panel and ‘post’ it back in to the access hole, using 
the clip to hold it in position.

• 

Remove the two retaining screws on the side of the 
Front Panel of the heater then pull it forward and 
away. Place safely to one side.

• 

Unclip the sensor retainer and withdraw the sensor.

• 

Trace the sensor cable back to its in-line two way 
connector, de-latch and disconnect.

• 

Replacement is the reverse.

FLUE THERMOSTAT 

 (Fig. 9.4)

Th

  is is located on the sump 

fl

 ue connection.

• 

Remove the lower front panel.

• 

Pull off the electrical connector.

• 

Undo from the 

fl

 ue connection.

• 

Replacement is the reverse.

IGNITION CONTROL

 

(Fig.9.4)

• 

Remove the lower front panel.

• 

Remove the cover over the ignition control connec-
tions, then de-latch and remove them.

• 

Pull the ignition control away from the gas valve.

• 

Replacement is the reverse.

ELECTRODE

 

& GASKET

 (Fig.9.4)

• 

Remove the lower front panel.

• 

Remove the cover over the ignition control connec-
tions, then de-latch and remove them.

• 

Pull the ignition control away from the gas valve. 

• 

Undo the two screws retaining the elecrode and pull 
straight out.

• 

Inspect the gasket and replace if damaged 

• 

Replacement is the reverse.

GAS VALVE

 (Fig.9.4)

• 

Remove the ignition control, see above.

• 

Release the gas cock by undoing the four screws 
holding it to the gas valve.

• 

Remove the offset tube from the gas valve, unscrew 
the offset connector and transfer to the new gas 
valve.

• 

Release the gas valve from the venturi by undoing 
three screws. 

(See Fig.9.1)

• 

Replacement is the reverse.

IMPORTANT

 

Ensure the rubber seal and ori

fi

 ce are transfered from 

the old Valve and placed between the Venturi and Gas 
Valve before re-assembly.

• 

Light the Heater and check for gas leaks. 

• After 

fi

 ve minutes check the rate and combustion is 

correct to the data table. (inside Front cover). 

• 

Adjust using the throttle screw on the gas valve 
clockwise to decrease CO

2

, anti-clockwise to in-

crease CO

2

. (Fig. 9.1)

FAN

  (See Fig. 9.4)

• 

Remove the lower front panel.

• 

Remove the electrical connector on the fan. 

• 

Remove the two screws holding the venturi to the 
fan. 

• 

Undo the four screws holding the fan to the fan 
mounting and remove. 

• 

Ensure the baf

fl

 e plate and fan gasket is retained on 

the fan mounting. (Fig. 9.4).

• 

Transfer the venturi gasket to the new fan.

• 

Replacement is the reverse.

Throttle adjustment

Содержание NEOflo SC25/200

Страница 1: ...efore commencing installation and leave this manual with the customer for future reference INSTALLATION OPERATION AND MAINTENANCE MANUAL NEOflo High Efficiency Condensing Stainless Steel Storage Water...

Страница 2: ...ue types permitted B13 C13 C33 Nominal Net Heat Input 23 7 kW Connection 80 mm Gross Heat Input 26 3 kW FEL Concentric 20 m Nominal Net Output 25 kW FEL Twin Pipe 40 m Gas Consumption 2 4 m h Max Flue...

Страница 3: ...ible for their safety Children should be supervised to ensure they do not play with the appliance These instructions apply in the UK and must be followed except for any statutory obligation All instal...

Страница 4: ...Figures Tables Page Fig 1 1 User Control 3 Fig 2 1 General Dimensions 7 Fig 3 1 Open Vent Example 9 Fig 3 2 Re Circulation Design 9 Fig 3 3 De Stratification Design 9 Fig 4 1 Unvented Design 11 Fig 5...

Страница 5: ...isplay or the Reset button on the Burner Control behind the lower front panel If this requires repeated use there is a fault that will require the attention of a qualified Engineer NEOflo USER S OPERA...

Страница 6: ...ramme The period between these runs and the temperature can be se lected by the commissioning engineer Frost Protection This Heater is provided with frost protection and will run if the temperature of...

Страница 7: ...2 Specification for installation and maintenance of ventilation provision for gas appliances BS 5546 Specification for installation of gas hot water sup plies for domestic purposes BS 6891 Installatio...

Страница 8: ...higher temperature as in the rest of the heater Based on data obtained through experiment this Water Heater can be described as Legionella resistant as it is considered unlikely that at the temperatu...

Страница 9: ...15 GENERAL DIMENSIONS Fig 2 1 Model Width Depth Height A B C D E F G 25 200 600 600 1570 130 300 300 226 236 240 226 25 300 730 730 1545 194 365 365 290 233 237 290 Service Clearance all models mm Lef...

Страница 10: ...above This problem can be minimised by reducing the water temperature in the heater and by fitting suitable water pre treatment equipment Andrews strongly recommend water pre treat ment is fitted the...

Страница 11: ...pansion Vessel 4 Pressure Relief Valve 5 Temp Pressure Relief Valve 6 Drain Cock 1 2 3 4 5 6 Outlets Pump Drain Pump NEOflo DE STRATIFICATION DESIGN NEOflo SECONDARY RETURN DESIGN NEOflo OPEN VENT EXA...

Страница 12: ...port is not used it should be sealed with the blanking plug supplied If higher flow rates are required for the cold water services a suitable tee fitting should be fitted to the pipework upstream of...

Страница 13: ...E DISPOSAL METHODS NEOflo UNVENTED SYSTEM DESIGN Fig 4 1 Fig 5 2 Fig 5 1 Fig 5 3 Fig 5 4 INTERNAL SINK There is no requirement for an additional trap or air break when connecting drain pipework downst...

Страница 14: ...ve already been taken into account Referring to the diagrams Fig 6 2 6 3 6 4 6 5 select a suitable flue system for the particular installation require ment and then calculate the FEL of the system thi...

Страница 15: ...uard 5136900 Flat Roof Plate E065 Angle Roof Plate E066 Terminal Guard E105 Condensate Bottle Trap E211 Twin to Concentic Kit 200 300 G101 NB Over 1 5M use flue Condensate Trap Kit 5136153 Debris Guar...

Страница 16: ...ion Horizontal Terminal 80mm Flue duct connection HORIZONTAL FLUE EXAMPLE Horizontal Terminal 90 deg x 80mm bend Concentric 90 deg bend Twin Adapter 80mm Air duct connection 125mm length 80mm Air duct...

Страница 17: ...September 2015 Fig 6 4 VERTICAL FLUE EXAMPLE 80mm Air duct connection Concentric 90 deg bend Vertical Terminal Twin Adapter 80mm Air duct extension 90 deg x 80mm bend FLUE TERMINAL DIMENSIONS Clip pip...

Страница 18: ...tc 300 D Below a gutter or sanitary pipework 75 E Below the eaves 200 F Below a balcony or carport roof 200 G From vertical drain soil pipework 150 H From an internal or external corner 300 I Above gr...

Страница 19: ...let may be needed from outside to counter the effect of the fan Room Sealed Type C Where the appliance is installed in a ROOM or COM PARTMENT no ventilation is required GAS SUPPLY The installation of...

Страница 20: ...y as detailed above Access to the terminal connections Fig 7 1 Remove the Lower Front Panel the Connection Box is facing you on the left hand side The Connection Box can be completely removed by loose...

Страница 21: ...t N N X3 18 X3 15 X3 6 ERROR LED X3 7 HIGH LIMIT SENSOR 2 X3 9 HIGH LIMIT SENSOR 1 X3 17 DHW SETPOINT GND X201 1 X201 3 X201 4 X201 5 X201 2 M GND 12V RPM M N X2 1 X2 4 X2 6 X2 3 X2 5 24Vdc Gnd Open T...

Страница 22: ...has ignited a flame is shown on the display Set the Tank Temperature In standby the display shows the temperature of the wa ter in the tank Press the or button and the setpoint temperature is shown an...

Страница 23: ...y short circuit polarity and resistance to earth are made All work car ried out should follow guidelines laid down by the I E E OPERATION The Heater requires Mains on both the Live L and Remote Enable...

Страница 24: ...n the display Press Service B to step through the information Press Buttons or to alter the setting The Display will step out of this mode if untouched for 60 seconds or the Reset button is pressed De...

Страница 25: ...r and replace if damaged The burner should withdraw with the spacer and expose the inside of the combustion chamber Note The burner is marked with a line which should be used to position it It should...

Страница 26: ...ull off the electrical connector Undo from the flue connection Replacement is the reverse IGNITION CONTROL Fig 9 4 Remove the lower front panel Remove the cover over the ignition control connec tions...

Страница 27: ...d check for gas leaks after the gas valve After five minutes check the rate and combustion is correct to the data table inside front cover Adjust using the throttle screw on the gas valve clockwise to...

Страница 28: ...r Heater 26 September 2015 Fig 9 3 Display Panel Removable Cover To access Control Sensor Control Sensor Temperature Pres sure Relief Valve Door High Limit Sensor Tank Inspection Hatch HEATER COMPONEN...

Страница 29: ...Test Point Flue Thermostat Condensate Trap Fan Venturi Air Duct Ignition Lead Spark Sense Electrode Gas Cock Ignition Control Cylinder Drain Pipe 22mm Condensate Pipe 41mm Wiring Connection Box Flue...

Страница 30: ...10 G063 Electrode Gasket 1 11 G064 Electrode 1 12 G061 Gas Valve Gas Cock O Ring Seal 1 13 G074 Flue Thermostat 1 14 G066 Burner 1 15 5139782 Burner Casting Rubber Ring Seal 1 16 G070 Fan Burner Cork...

Страница 31: ...y and annual electricity consumption Thermostat temperature setting C 60 60 Sound power level LWA indoors dB 46 46 Ability to operate only in off peak hours No No Enabled smart control settings Specif...

Страница 32: ...Published date November 2015...

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