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NEO

fl

 

Water 

Heater 

     23 

     September 

2015

Health and Safety Statement :

Th

  is Heater contains no asbestos.

In all cases, before work commences turn off the Mains 
Electricity and Gas Supply. 

Routine Service

To ensure continued ef

fi

 cient operation of the Heater  

it is recommended that it is checked and serviced at 
regular intervals.

Th

  e frequency of servicing will depend upon the particu-

lar installation and usage but in general every  twelve 
months should be the maximum.
It is law that any service work should be carried out by 
Registered personnel.

1.

  Clean the burner and check the combustion chamber.

2.

  Check condition of ignition spark and sensing probe.

3.

  Check the air duct and 

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 ue seals.

4.

  Check condensate syphon and pipework for leaks.

5.

  Check the combustion CO, CO

2

 and Gas Rate.

Follow the procedures given in Changing Components for 
parts removal in addition to the following notes.

In all cases, before work commences turn off the mains 
electricity and gas supply

Burner  & Combustion Chamber

To clean the burner and view the inside of the Combus-
tion Chamber it is necessary to remove the Fan and Gas 
Valve:
• 

Remove lower front panel.

• 

Disconnect the gas cock 

fl

 ange from gas valve.

• 

Unplug fan electrical connector.

• 

Remove air tube from venturi.

• 

Undo the cover over ignition control connec- 
tions and remove the three connectors.

• 

Pull off the ignition and earth lead connec- 

 

tion on the valve and heat exchanger. 

• 

Undo the two screws holding the venturi and gas 
valve to the fan and remove.

• 

Undo the four screws holding the fan mounting 
spacer to the sump and remove.

• 

Inspect the rubber burner gasket 

fi

 tted between  

the burner and the fan mounting spacer and  
replace if damaged.

• 

Th

  e burner should withdraw with the spacer and 

expose the inside of the combustion chamber. 

Note: 

Th

  e burner is marked with a line which should be 

used to position it. It should align with 

fi

 xing hole 

for the spacer to the left of the electrode assembly.

• 

Assembly is the reverse.

SERVICING

Spark & Sense Electrode

• 

Turn off the Heater.

• 

Pull off the HT and Earth leads.

• 

Remove the cover over the Ignition Control  

 

connections and pull it off the Gas Valve.

• 

Undo the two screws retaining the electrode  

 

assembly and carefully withdraw.

Th

  e spark gap should 

be 3.0 mm ± 0.5. 

• 

Assembly is the reverse, ensuring the gasket  

is 

correctly placed.

Air Duct & Flue Seals

A visual inspection should establish there are no leaks 
around any of the seals, including the 

fl

 exible Air Duct to 

the Venturi.

Condensate Syphon

Th

  e lower bowl of the Syphon can be unscrewed, examined 

and cleaned. Check its connection to the Heat Exchanger 
and pipework for leaks.

Gas Rate & Combustion

See the Datatable on the inside of the cover for the cor-
rect values.
A Combustion sample point is provided at the front of the 
Sump. (Fig.9.4

)

To check, re-establish gas and electricity and then  run the 
Heater for at least 5 minutes. If adjustment is required 
remove the cover over the 

Th

  rottle screw and turn anti-

clockwise to increase CO

2

, clockwise to decrease.(Fig. 9.1) 

Allow at least a minute between adjustments to obtain 
stable readings.

Th

  e Gas Rate will be correct when the CO 

and CO

2

 

fi

 gures are to speci

fi

 cation.

NONE OF THE CONTROLS ARE REPAIRABLE IF THEY ARE 
NOT WORKING THEY MUST BE REPLACED. 

In all cases, before work commences turn off the Mains 
Electricity and Gas Supply. 

Th

  e following items can be replaced:

  Pressure Temperature Relief Valve
 

Th

  e LCD Display. .

  High Limit Sensor.
 Tank 

Sensor. 

 Flue 

Th

 ermostat

 Ignition 

Control. 

 Electrode
 Gas 

Valve.

 Fan.

CHANGING COMPONENTS

Содержание NEOflo SC25/200

Страница 1: ...efore commencing installation and leave this manual with the customer for future reference INSTALLATION OPERATION AND MAINTENANCE MANUAL NEOflo High Efficiency Condensing Stainless Steel Storage Water...

Страница 2: ...ue types permitted B13 C13 C33 Nominal Net Heat Input 23 7 kW Connection 80 mm Gross Heat Input 26 3 kW FEL Concentric 20 m Nominal Net Output 25 kW FEL Twin Pipe 40 m Gas Consumption 2 4 m h Max Flue...

Страница 3: ...ible for their safety Children should be supervised to ensure they do not play with the appliance These instructions apply in the UK and must be followed except for any statutory obligation All instal...

Страница 4: ...Figures Tables Page Fig 1 1 User Control 3 Fig 2 1 General Dimensions 7 Fig 3 1 Open Vent Example 9 Fig 3 2 Re Circulation Design 9 Fig 3 3 De Stratification Design 9 Fig 4 1 Unvented Design 11 Fig 5...

Страница 5: ...isplay or the Reset button on the Burner Control behind the lower front panel If this requires repeated use there is a fault that will require the attention of a qualified Engineer NEOflo USER S OPERA...

Страница 6: ...ramme The period between these runs and the temperature can be se lected by the commissioning engineer Frost Protection This Heater is provided with frost protection and will run if the temperature of...

Страница 7: ...2 Specification for installation and maintenance of ventilation provision for gas appliances BS 5546 Specification for installation of gas hot water sup plies for domestic purposes BS 6891 Installatio...

Страница 8: ...higher temperature as in the rest of the heater Based on data obtained through experiment this Water Heater can be described as Legionella resistant as it is considered unlikely that at the temperatu...

Страница 9: ...15 GENERAL DIMENSIONS Fig 2 1 Model Width Depth Height A B C D E F G 25 200 600 600 1570 130 300 300 226 236 240 226 25 300 730 730 1545 194 365 365 290 233 237 290 Service Clearance all models mm Lef...

Страница 10: ...above This problem can be minimised by reducing the water temperature in the heater and by fitting suitable water pre treatment equipment Andrews strongly recommend water pre treat ment is fitted the...

Страница 11: ...pansion Vessel 4 Pressure Relief Valve 5 Temp Pressure Relief Valve 6 Drain Cock 1 2 3 4 5 6 Outlets Pump Drain Pump NEOflo DE STRATIFICATION DESIGN NEOflo SECONDARY RETURN DESIGN NEOflo OPEN VENT EXA...

Страница 12: ...port is not used it should be sealed with the blanking plug supplied If higher flow rates are required for the cold water services a suitable tee fitting should be fitted to the pipework upstream of...

Страница 13: ...E DISPOSAL METHODS NEOflo UNVENTED SYSTEM DESIGN Fig 4 1 Fig 5 2 Fig 5 1 Fig 5 3 Fig 5 4 INTERNAL SINK There is no requirement for an additional trap or air break when connecting drain pipework downst...

Страница 14: ...ve already been taken into account Referring to the diagrams Fig 6 2 6 3 6 4 6 5 select a suitable flue system for the particular installation require ment and then calculate the FEL of the system thi...

Страница 15: ...uard 5136900 Flat Roof Plate E065 Angle Roof Plate E066 Terminal Guard E105 Condensate Bottle Trap E211 Twin to Concentic Kit 200 300 G101 NB Over 1 5M use flue Condensate Trap Kit 5136153 Debris Guar...

Страница 16: ...ion Horizontal Terminal 80mm Flue duct connection HORIZONTAL FLUE EXAMPLE Horizontal Terminal 90 deg x 80mm bend Concentric 90 deg bend Twin Adapter 80mm Air duct connection 125mm length 80mm Air duct...

Страница 17: ...September 2015 Fig 6 4 VERTICAL FLUE EXAMPLE 80mm Air duct connection Concentric 90 deg bend Vertical Terminal Twin Adapter 80mm Air duct extension 90 deg x 80mm bend FLUE TERMINAL DIMENSIONS Clip pip...

Страница 18: ...tc 300 D Below a gutter or sanitary pipework 75 E Below the eaves 200 F Below a balcony or carport roof 200 G From vertical drain soil pipework 150 H From an internal or external corner 300 I Above gr...

Страница 19: ...let may be needed from outside to counter the effect of the fan Room Sealed Type C Where the appliance is installed in a ROOM or COM PARTMENT no ventilation is required GAS SUPPLY The installation of...

Страница 20: ...y as detailed above Access to the terminal connections Fig 7 1 Remove the Lower Front Panel the Connection Box is facing you on the left hand side The Connection Box can be completely removed by loose...

Страница 21: ...t N N X3 18 X3 15 X3 6 ERROR LED X3 7 HIGH LIMIT SENSOR 2 X3 9 HIGH LIMIT SENSOR 1 X3 17 DHW SETPOINT GND X201 1 X201 3 X201 4 X201 5 X201 2 M GND 12V RPM M N X2 1 X2 4 X2 6 X2 3 X2 5 24Vdc Gnd Open T...

Страница 22: ...has ignited a flame is shown on the display Set the Tank Temperature In standby the display shows the temperature of the wa ter in the tank Press the or button and the setpoint temperature is shown an...

Страница 23: ...y short circuit polarity and resistance to earth are made All work car ried out should follow guidelines laid down by the I E E OPERATION The Heater requires Mains on both the Live L and Remote Enable...

Страница 24: ...n the display Press Service B to step through the information Press Buttons or to alter the setting The Display will step out of this mode if untouched for 60 seconds or the Reset button is pressed De...

Страница 25: ...r and replace if damaged The burner should withdraw with the spacer and expose the inside of the combustion chamber Note The burner is marked with a line which should be used to position it It should...

Страница 26: ...ull off the electrical connector Undo from the flue connection Replacement is the reverse IGNITION CONTROL Fig 9 4 Remove the lower front panel Remove the cover over the ignition control connec tions...

Страница 27: ...d check for gas leaks after the gas valve After five minutes check the rate and combustion is correct to the data table inside front cover Adjust using the throttle screw on the gas valve clockwise to...

Страница 28: ...r Heater 26 September 2015 Fig 9 3 Display Panel Removable Cover To access Control Sensor Control Sensor Temperature Pres sure Relief Valve Door High Limit Sensor Tank Inspection Hatch HEATER COMPONEN...

Страница 29: ...Test Point Flue Thermostat Condensate Trap Fan Venturi Air Duct Ignition Lead Spark Sense Electrode Gas Cock Ignition Control Cylinder Drain Pipe 22mm Condensate Pipe 41mm Wiring Connection Box Flue...

Страница 30: ...10 G063 Electrode Gasket 1 11 G064 Electrode 1 12 G061 Gas Valve Gas Cock O Ring Seal 1 13 G074 Flue Thermostat 1 14 G066 Burner 1 15 5139782 Burner Casting Rubber Ring Seal 1 16 G070 Fan Burner Cork...

Страница 31: ...y and annual electricity consumption Thermostat temperature setting C 60 60 Sound power level LWA indoors dB 46 46 Ability to operate only in off peak hours No No Enabled smart control settings Specif...

Страница 32: ...Published date November 2015...

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