background image

NEO

fl

 

Water 

Heater 

     12 

     September 

2015

FLUE SYSTEMS

Th

  e appliance can be installed using a number of alterna-

tive arrangements depending upon the installation re-
quirements It is delivered with its two 80 mm connection 
points combined into a 80/125 concentric outlet on the 
left. Flue components are ordered separately as required. 

Available Flue Types
Open Flue (Type B

23

)

Th

  is is an open 

fl

 ued arrangement where the air for com-

bustion is drawn from the Water Heater room and because 
of this the room must be ventilated. If the Heater is 
installed in a compartment then it will require both a high 
level and a low level vent. See Page 17.

Th

 e 

fl

 ue products are discharged either horizontally or 

vertically using any of the supplied separate duct compo-
nents.

Room Sealed (Type C

xy 

)

Th

  ere are a two approved room sealed arrangements 

where both the air inlet and 

fl

 ue discharge terminate 

outside the building.
 

Type C

13 

Flue and air ducts terminate horizontally in the 

same position

Type C

33

 Flue and air ducts terminate vertically in the 

same position

Flue and air ducts are supplied to a concentric design 
(80/125). See Fig. 6.1 for component choices.
Flues should slope back to the Heater by 3 degrees.
Terminal positions must comply with the requirements 
detailed in Fig. 6.6.

FLUE EQUIVALENT LENGTH CALCULATION

Th

  e combustion fan 

fi

 tted to the appliance moves the air 

and 

fl

 ue products through the system and can provide 

suf

fi

 cient capacity for a 

Flue

 

Equivalent Length

 (

FEL

) of 

20 metres for type 

C

13

 and 

C

33

 systems and 40 metres for 

type 

B

23

 

system.

Each 

fl

 ue accessory such as bends and straight lengths 

restrict the 

fl

 ue system and have a 

FEL

 which must be 

added together to determine the total. 

NB:

 For 

C

13

 and 

C

33

 

 systems the Terminal and the Twin 

Flue to Concentric Adapter do not have to be included, 
they have already been taken into account.
Referring to the diagrams Fig. 6.2, 6.3, 6.4, 6.5 select a 
suitable 

fl

 ue system for the particular installation require-

ment and then calculate the 

FEL 

of the system, this must 

not be greater than that stated above.

Examples:

C

33 

Concentric 

fl

 ue system that uses one straight length 

and one 90° bend.
1 x 1m straight length 

 

 

1.0

1 x 90° bend 

 

 

 

1.5

Total 

(within 20m limit)

  

 

2.5

C

13 

or

 

C

33

Concentric system that rises from the Heater and 

uses eight straight lengths and seven 90° bends.
8 x 1m straight lengths   

 

  8.0

7 x 90° bends 

 

 

 

10.5

Concentric Adapter 

 

   

  0.0 

Terminal     

 

0.0 

Total 

(within 20m limit)

  

 

18.5

 

Open Flue Type B

23

Th

 e maximum

 FEL

 of 

fl

 ue in this con

fi

 guration is 40 metres.

Th

  e air inlet connection to the appliance must be 

fi

 tted with 

a Debris Guard. Air is drawn from the room or compartment 
in which the heater is installed and therefore the room or 
compartment 

must be ventilated.

 See Page 17.

Th

 e 

fl

 ue duct can discharge either vertically or horizontally 

by selection of the correct 

fl

 ue terminal. 

Th

 e 

fl

 ue pipe can 

be 

fi

 tted with 90 and 45 degree bends as well as exten-

sions.

Example:

B

23

 system with air collected from the plant room and the 

fl

 ue exiting via four straight length and four 90° bends to a 

roof terminal.
4 x 1 m straight lengths of FLUE.     

  4.0 

4 x 90° bends of FLUE 

 

 

14.0

1 x Roof Terminal  

 

   

  6.6

Total 

(within 40m limit) 

 

24.6

Flue support

All installed 

fl

 ues, vertical or horizontal, should be sup-

ported every 1m using the appropriate brackets.

 
Fixing the Wall Terminal

A hole size of 175mm is recommended. 

Th

  e terminal should 

be installed with a three degree slope back to the Heater 
and the gap around it 

fi

 lled with mortar, both on the inside 

and outside. (See Fig 6.5). Wall plates can then 

fi

 xed inside 

and out to present a clean 

fi

 nish.  

Fixing a Vertical Terminal

A suitable 

fl

 ashing for the roof angle should be selected and 

fi

 tted to the vertical terminal. 

Th

  e Terminal should then be 

fi

 tted to the roof, securing it from below with the appropri-

ate bracket. (See Fig 6.5)

Содержание NEOflo SC25/200

Страница 1: ...efore commencing installation and leave this manual with the customer for future reference INSTALLATION OPERATION AND MAINTENANCE MANUAL NEOflo High Efficiency Condensing Stainless Steel Storage Water...

Страница 2: ...ue types permitted B13 C13 C33 Nominal Net Heat Input 23 7 kW Connection 80 mm Gross Heat Input 26 3 kW FEL Concentric 20 m Nominal Net Output 25 kW FEL Twin Pipe 40 m Gas Consumption 2 4 m h Max Flue...

Страница 3: ...ible for their safety Children should be supervised to ensure they do not play with the appliance These instructions apply in the UK and must be followed except for any statutory obligation All instal...

Страница 4: ...Figures Tables Page Fig 1 1 User Control 3 Fig 2 1 General Dimensions 7 Fig 3 1 Open Vent Example 9 Fig 3 2 Re Circulation Design 9 Fig 3 3 De Stratification Design 9 Fig 4 1 Unvented Design 11 Fig 5...

Страница 5: ...isplay or the Reset button on the Burner Control behind the lower front panel If this requires repeated use there is a fault that will require the attention of a qualified Engineer NEOflo USER S OPERA...

Страница 6: ...ramme The period between these runs and the temperature can be se lected by the commissioning engineer Frost Protection This Heater is provided with frost protection and will run if the temperature of...

Страница 7: ...2 Specification for installation and maintenance of ventilation provision for gas appliances BS 5546 Specification for installation of gas hot water sup plies for domestic purposes BS 6891 Installatio...

Страница 8: ...higher temperature as in the rest of the heater Based on data obtained through experiment this Water Heater can be described as Legionella resistant as it is considered unlikely that at the temperatu...

Страница 9: ...15 GENERAL DIMENSIONS Fig 2 1 Model Width Depth Height A B C D E F G 25 200 600 600 1570 130 300 300 226 236 240 226 25 300 730 730 1545 194 365 365 290 233 237 290 Service Clearance all models mm Lef...

Страница 10: ...above This problem can be minimised by reducing the water temperature in the heater and by fitting suitable water pre treatment equipment Andrews strongly recommend water pre treat ment is fitted the...

Страница 11: ...pansion Vessel 4 Pressure Relief Valve 5 Temp Pressure Relief Valve 6 Drain Cock 1 2 3 4 5 6 Outlets Pump Drain Pump NEOflo DE STRATIFICATION DESIGN NEOflo SECONDARY RETURN DESIGN NEOflo OPEN VENT EXA...

Страница 12: ...port is not used it should be sealed with the blanking plug supplied If higher flow rates are required for the cold water services a suitable tee fitting should be fitted to the pipework upstream of...

Страница 13: ...E DISPOSAL METHODS NEOflo UNVENTED SYSTEM DESIGN Fig 4 1 Fig 5 2 Fig 5 1 Fig 5 3 Fig 5 4 INTERNAL SINK There is no requirement for an additional trap or air break when connecting drain pipework downst...

Страница 14: ...ve already been taken into account Referring to the diagrams Fig 6 2 6 3 6 4 6 5 select a suitable flue system for the particular installation require ment and then calculate the FEL of the system thi...

Страница 15: ...uard 5136900 Flat Roof Plate E065 Angle Roof Plate E066 Terminal Guard E105 Condensate Bottle Trap E211 Twin to Concentic Kit 200 300 G101 NB Over 1 5M use flue Condensate Trap Kit 5136153 Debris Guar...

Страница 16: ...ion Horizontal Terminal 80mm Flue duct connection HORIZONTAL FLUE EXAMPLE Horizontal Terminal 90 deg x 80mm bend Concentric 90 deg bend Twin Adapter 80mm Air duct connection 125mm length 80mm Air duct...

Страница 17: ...September 2015 Fig 6 4 VERTICAL FLUE EXAMPLE 80mm Air duct connection Concentric 90 deg bend Vertical Terminal Twin Adapter 80mm Air duct extension 90 deg x 80mm bend FLUE TERMINAL DIMENSIONS Clip pip...

Страница 18: ...tc 300 D Below a gutter or sanitary pipework 75 E Below the eaves 200 F Below a balcony or carport roof 200 G From vertical drain soil pipework 150 H From an internal or external corner 300 I Above gr...

Страница 19: ...let may be needed from outside to counter the effect of the fan Room Sealed Type C Where the appliance is installed in a ROOM or COM PARTMENT no ventilation is required GAS SUPPLY The installation of...

Страница 20: ...y as detailed above Access to the terminal connections Fig 7 1 Remove the Lower Front Panel the Connection Box is facing you on the left hand side The Connection Box can be completely removed by loose...

Страница 21: ...t N N X3 18 X3 15 X3 6 ERROR LED X3 7 HIGH LIMIT SENSOR 2 X3 9 HIGH LIMIT SENSOR 1 X3 17 DHW SETPOINT GND X201 1 X201 3 X201 4 X201 5 X201 2 M GND 12V RPM M N X2 1 X2 4 X2 6 X2 3 X2 5 24Vdc Gnd Open T...

Страница 22: ...has ignited a flame is shown on the display Set the Tank Temperature In standby the display shows the temperature of the wa ter in the tank Press the or button and the setpoint temperature is shown an...

Страница 23: ...y short circuit polarity and resistance to earth are made All work car ried out should follow guidelines laid down by the I E E OPERATION The Heater requires Mains on both the Live L and Remote Enable...

Страница 24: ...n the display Press Service B to step through the information Press Buttons or to alter the setting The Display will step out of this mode if untouched for 60 seconds or the Reset button is pressed De...

Страница 25: ...r and replace if damaged The burner should withdraw with the spacer and expose the inside of the combustion chamber Note The burner is marked with a line which should be used to position it It should...

Страница 26: ...ull off the electrical connector Undo from the flue connection Replacement is the reverse IGNITION CONTROL Fig 9 4 Remove the lower front panel Remove the cover over the ignition control connec tions...

Страница 27: ...d check for gas leaks after the gas valve After five minutes check the rate and combustion is correct to the data table inside front cover Adjust using the throttle screw on the gas valve clockwise to...

Страница 28: ...r Heater 26 September 2015 Fig 9 3 Display Panel Removable Cover To access Control Sensor Control Sensor Temperature Pres sure Relief Valve Door High Limit Sensor Tank Inspection Hatch HEATER COMPONEN...

Страница 29: ...Test Point Flue Thermostat Condensate Trap Fan Venturi Air Duct Ignition Lead Spark Sense Electrode Gas Cock Ignition Control Cylinder Drain Pipe 22mm Condensate Pipe 41mm Wiring Connection Box Flue...

Страница 30: ...10 G063 Electrode Gasket 1 11 G064 Electrode 1 12 G061 Gas Valve Gas Cock O Ring Seal 1 13 G074 Flue Thermostat 1 14 G066 Burner 1 15 5139782 Burner Casting Rubber Ring Seal 1 16 G070 Fan Burner Cork...

Страница 31: ...y and annual electricity consumption Thermostat temperature setting C 60 60 Sound power level LWA indoors dB 46 46 Ability to operate only in off peak hours No No Enabled smart control settings Specif...

Страница 32: ...Published date November 2015...

Отзывы: