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Make a visual inspection of all moving parts for possible wear, interference or

damage.

Check and adjust as necessary, equalizer tension of the cables to insure level lifting.

Check columns for plumbness.

Check Rubber Pads and replace as necessary.

Check Safety device and make sure proper condition.

VIII.TROUBLE SHOOTING

TROUBLE

CAUSE

REMEDY

Motor does not

run

1. Button does not work

2. Wiring connections are not in good

condition

3. Motor burned out

4. AC contactor in damage

1. Replace button

2.Repair all wiring connections

3. Repair or replace motor

4. Replace or replace

Motor runs but

the lift is not

raised

1. Motor runs in reverse rotation

2. Gear pump out of operation

3. Release valve in damage

4. Relief valve or check valve in damage

5. Low oil level

1.Reverse two power wire

2.Repair or replace

3. Repair or replace

4.Repair or replace

5.Fill tank

Lift does not

stay up

1. Release valve out of work

2. Relief valve or check Valve leakage

3. Cylinder or fittings leaks

Repair or replace

Lift raises

slowly

1. Oil line is jammed

2. Motor running on low voltage

3. Oil mixed with air

4. Gear Pump leaks

5. Overload lifting

1. Clean the oil line

2. Check electrical system

3. Fill tank

4. Replace pump

5. Check load

Lift cannot lower

1. Safety device are locking.

2. Release valve in damage

3. Safety cable broken

4. Oil system is jammed

1. Release the safeties

2. Repair or replace

3. Replace

4. Clean the oil system

IX. PARTS LIST FOR MODEL BP-9X

Содержание 209X

Страница 1: ...TWO POST LIFT Model BP 9X...

Страница 2: ...CONTENTS Products features and specification 1 Installation requirement 3 Steps of installation 4 Explosive view 17 Test run 19 Operation instruction 21 Maintenance 21 Trouble shooting 22 Part list 23...

Страница 3: ...de unobstructed floor space Single point safety release and dual safety design With 4pcs of 3 stages arms Stackable rubber pad with 1 5 and 2 5 extension adaptors Model Style Lifting Capacity Lifting...

Страница 4: ...2 MODEL 209X SPECIFICATIONS 3 1 2 12 1 2...

Страница 5: ...3 Fig 2 For Model 209X 100 3 4 28 50 5 8 28 50 5 8...

Страница 6: ...TOOLS REQUIRED Rotary Hammer Drill 19 Hammer Level Bar English Spanner 12 Ratchet Spanner With Socket 28 Wrench set Carpenter s Chalk Screw Sets Tape Measure 7 5m Pliers Socket Head Wrench 6 Lock Wren...

Страница 7: ...e of test strength 3 000psi 210kg cm minimum 3 Floors must be level and no cracks Fig 4 C POWER SUPPLY The electrical source must be 2HP minimum The source cable size must be 2 5mm and in good conditi...

Страница 8: ...pper and inside the column take out the parts box check the parts according to the shipment parts list See Fig 7 Fig 7 3 Loosen the screws of the upper package stand take off the upper column and remo...

Страница 9: ...arallelly position the powerside column according to the actual installation site Usually it is suggested to install powerside column on the front right side from which vehicles are driven to the lift...

Страница 10: ...Fig 12 2 Push the carriages to the bottom of the columns See Fig 13 Fig 12 Fig 13 B Push the carriages higher than chain pulley cable pass through from the top of the carriages to the hole of the bott...

Страница 11: ...nchor bolts See Fig 15 Fig 15 2 Using the prescribed rotary hammer drill and drill all the anchor holes and install the anchor bolts Then tighten the anchor bolts See Fig 16 Note Torque of Anchors is...

Страница 12: ...10 H Lift the carriages up by hand and make them be locked at the same level See Fig 17 Fig 17...

Страница 13: ...11 I Install cable See Fig 18 J Assembly oil hose assy See Fig 19 Fig 18 The fitting of cable pass through the hole of the carriages and be screwed with two cable nuts...

Страница 14: ...12 K Install hydraulic power unit and oil hose assy See Fig 20 Fig 19 71 68 71A 71 69A 70 71 69 71...

Страница 15: ...13 L Install safety device and safety cable See Fig 21 Fig 20 Using 19 ratchet spanner to Lock the nut 75 68 Fix the oil hose by retainer 5...

Страница 16: ...Safety cable connecting direction NOTE 1 Assemble safety cable from offside safety assy 2 Pay attention to the connecting direction of safety cable Fig 21 M Assemble floor cover See Fig 22 View A Vie...

Страница 17: ...st the arm locks 1 Install the lifting arms See Fig 23 24 2 Lowing the carriages down to the lowest position then use the 8 socket head wrench Fig 23 Snap Ring Use the 8 socket head wrench to loosen t...

Страница 18: ...source on the data plate of Power Unit Note 1 For the safety of operators the power wiring must contact the floor well 2 Pay attention to the direction of rotations when using 380V three phase motors...

Страница 19: ...17 Terminal 3 of control button is connected with terminals L1of AC contactor Fig 27 Single phase...

Страница 20: ...18 IV EXPLODED VIEW Model BP 9X Fig 28 Car in direction...

Страница 21: ...19 Cylinders MANUAL POWER UNIT 220V 60Hz 1Phase Fig 30 Fig 29...

Страница 22: ...the same tension so that two carriage can work synchronously Fit the plastic hole cover on the lifting head If the carriage does not Synchronize when lifting please tighten the cable nut of lower sid...

Страница 23: ...ift in low position for several times first make sure the lift can rise and lower synchronously the Safety Device can lock and release synchronously And then test run the lift to the top completely If...

Страница 24: ...ready to repair To lower vehicle 1 Be sure clear of around and under the lift only leaving operator in lift area 2 Push button UP to raise the vehicle slightly and then release the safety device lowe...

Страница 25: ...1 Motor runs in reverse rotation 2 Gear pump out of operation 3 Release valve in damage 4 Relief valve or check valve in damage 5 Low oil level 1 Reverse two power wire 2 Repair or replace 3 Repair o...

Страница 26: ...Rubber Pad Assy 4 18A 10420138 Socket bolt 4 18B 10209134 Rubber Pad 4 18C 11680030C Rubber Pad Frame 4 19 10209039 Lock Washer 16 20 10201002 Hex Bolt 14 21 11209057 Pulley 4 22 10209056 Self locking...

Страница 27: ...4 51 10206048 Socket Bolt 12 52 11217168 Arm Pin 4 52A 10520023 Snap ring 4 53 11203009 Connecting plate 2 54 10209043 Hex Bolt 8 55 10209046 Hex Bolt 4 56 11203010 Top plate 2 57 11209045 Pulley 2 58...

Страница 28: ...eding Plug 2 25 13 10201035 O Ring 2 25 14 11201036 Bore Weldment 2 PARTS LIST FOR MANUAL POWER UNIT Parts for Manual Power Unit 220V 60Hz 1Phase Item Part Description Qty Note 1 81400180 Rubber Pad 2...

Страница 29: ...8 81400266 Relief valve 1 29 81400284 Inner hex iron plug 1 30 81400452 Hair pin 1 31 81400451 Release valve handle 1 32 10209020 Plastic ball 1 33 81400125 Release valve nut 1 34 81400124 Release Val...

Страница 30: ...28 Zip 29102 AMGO HYDRAULIC CORPORATION Tel 803 505 6410 Fax 803 505 6410 1931 Joe Rogers Blvd Manning South Carolina USA...

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