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2-3

TROUBLESHOOTING

S-101

Revised 09/2004
e-mail: [email protected]; [email protected]; website: www.amfreece.com
Phones: +420 582 309 146 (Service), +420 582 309 286 (Spare Parts); Fax: +420 582 360 606

4. STITCHING OPERATION FAILS

TO START OR HAS STARTED
AND STOPPED:

A) Right Hand Belt on wrong.
B) Spring 01.5450 off or broken. REPLACE.
C) Pin in Drive Cam 10.1095.3 broken.

REPLACE Driver Cam 10.1095.3.

D) Pivot of clutch 10.1089 not working freely

in hole of Stop Wheel 10.1088.0.050.
Smooth Pivot and clean hole in Stop Wheel.

E) Pivot of Clutch 10.1089 broken. REPLACE.
F) Set Screw in Feed Cam 10.1093 worked out.

Screw in tightly.

G) Spring 01.5088 on Trip Lever 10.1124 broken.

REPLACE.

H) Trip Lever out of adjustment. Adjust according

to instructions on Sheet 17, Figure 3a.

I) Dog 10.1117 slipped. Reset squarely and

tighten.

J) Stitching mechanism stuck through interference.

Follow instructions under heading (3) A-B.

K) Check stop motion adjustments on Sheet 16,

Fig. 5-6, Sheet 17, Fig. 1a, 2a,3 a, and Sheet
18, Fig. 1-2, 3-4, 5.

5. FEEDING UNEVEN:

A) Belts leading from Transmitter to machine

either too tight or loose.

B) Belt from Main Shaft to Transmitter slipping.

Shorten Belt.

C) Clutch on Transmitter slipping. Adjust the

two Screws 01.2065 on Clutch Shoe
04.0526.0.050 inward an equal amount.

D) Left Wheel does not run freely on Worm

Shaft. Oil thoroughly through hole in Crank
10.3037.1.

E) Transmitter may not be set close enough to

the main Shaft, causing Belts to tighten unduly
when the machine feeds away from operator.
This will cause racing of the machine when it
feeds towards the operator. Reset Transmitter
inward so that belt angle from vertical is not
pronounced on the left side.

F) Friction on Main Cam either too tight or

loose. Adjust according to instructions on
Sheet 19, Figure 3.

G) Friction Collar 10.3046 improperly set. See

Sheet 19, Fig.2, for adjusting instructions.
Compression on this Collar can be fairly
complete.

H) Teeth in Ratchet 10.3048 worn. REPLACE.
I) pawls 10.3052 worn or sticking. Refit or

replace.

J) Pawls Springs 01.5018 weak or broken.

REPLACE.

K) Left Hand Wheel adjustment in relation to

Rocket Shaft assembly improper. Adjust
according to instructions on Sheet 16, Fig. 5-6,
Sheet 17, Fig. 1a, 2a, 3a and Sheet 18, Fig.
4-5.

6. MACHINE TURNING HARD AT

EYE:

A) Dirt lodged between Upper and Lower Sector

Teeth. Clean Out.

B) Adjusting Collar 10.4023 set up too tight.

Ease off slightly.

7. STOP MOTION OF STITCHING

MECHANISM DOES NOT STOP
PROPERLY.

A) Check adjustment in their order on Sheet

16, Fig. 5-6, Sheet 17, Fig. 1a, 2a, 3a, and
Sheet 18, Fig. 1, 2, 3, 4, 5.

B) Spring 01.5013 too weak or broken.

REPLACE.

C) Rocker Shaft 10.1093 binding in Head

Casting Free it.

D) Too much side play in Rocker assembly.

Take out according to instructions on Sheet 17,
Fig. 3a, (See note at bottom of Sheet 17).

Содержание Reece 101

Страница 1: ...MODEL S 101 EYELET BUTTONHOLE MACHINE PARTS AND SERVICE MANUAL PART NUMBER 97 1000 0 003 AMF is trademark of AMF Group Inc 09 2004...

Страница 2: ...2 14...

Страница 3: ...MODEL S 101 EYELET BUTTONHOLE MACHINE PARTS AND SERVICE MANUAL PART NUMBER 97 1000 0 003 AMF is trademark of AMF Group Inc 09 2004...

Страница 4: ...2 13...

Страница 5: ...VICE MANUAL E Y E L E T B U T TO N H O L E M A C H I N E PARTS AND SERVICE MANUAL E Y E L E T B U T TO N H O L E M A C H I N E PARTS AND SERVICE MANUAL E Y E L E T B U T TO N H O L E M A C H I N E PAR...

Страница 6: ...2 13...

Страница 7: ...eNumber Supervising Mechanic s or Technician s Name Signature of Supervising Technician AMF Reece Technician s Name AMF Reece Technician s Signature Type of garment produced at this location Average D...

Страница 8: ......

Страница 9: ...ervice labor warranty for machines sold as uninstalled Equipment installed without the assistance of a certified technician either an AMF Reece Employee a Certified Contractor or that of anAuthorized...

Страница 10: ...S 101 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 Revised 09 2004 1 8...

Страница 11: ...n the eye independently of the sides 1 10 Tension 1 10 MACHINE ADJUSTMENTS CORRECTIVE AND MAINTENANCE Needle bar and race line up adjustment 1 11 Equalizing the loopers 1 12 Looper and spreader adjust...

Страница 12: ...USTMENTS 1 20 CORD TRIM Threading diamgrams 1 23 Upper thread draw off and tension adjustments 1 24 Thread pick up adjustments 1 24 Under thread draw off and tension release 1 24 Thread trimmer and th...

Страница 13: ...utting Lenght N A Eze Shape X Y mm No Eye 2 7 x 4 3 End Shape flibar open end Stitch Bite 2 to 4 mm Automatic Thread Triming AF top thread only Lubrication Semi automatic wicking system Electrical Sup...

Страница 14: ...g machine 2 Check with a plumb line to see that the heel of Transmitter Pedal is 6 in back of front edge of the table 3 Place the Machine on the Table between the belt slots and even with front edge o...

Страница 15: ...oosening nut 10 3005 and positioning Set the rise and fall of the 10 1085 Lever so that its lowest point is approximately 1 16 below the top of the 10 1102 0 000 Dog Adjust by positioning 10 1087 0 00...

Страница 16: ...torized Table The Preferred Installation should also be used whenever possible in cases where the machine is installed on a line shaft table In the event that the machine should be disassembled at any...

Страница 17: ...TYPE TENSIONS S p l i t d i s c t y p e S o l i d r o l l e r t y p e To needle bar To needle bar From thread supply From thread supply N o t e Thread makes approximately one full turn around the roll...

Страница 18: ...race and loopers are in front Thread as shown Threading details for split disc tension Threading details for solid roller tension CORD THREADING DIAGRAM Throat plate Race Crank machine until race fac...

Страница 19: ...ith long groove square with machine and on same side as is the tension disc Tighten this screw securely 2 Put on the belts Caution Before power is applied with foot treadle see that needle bar is at i...

Страница 20: ...rim in direction of arrow until locked 4 Move clamp lever o away from operator to release work and withdraw it 5 Pull clamp lever o down again in direction of operator 6 Press pedal the machine will...

Страница 21: ...cut before machines it is particularly important to use fine round pointed needles in the plain or spotted types On cut after machines for all average grades of fabrics standard round point spotted or...

Страница 22: ...st the width of bite loosen nut n and move the link o up or down in direction of arrow to suit Moving this link o upward will narrow the width of bite downward will widen it To adjust the width of cut...

Страница 23: ...o the rear of machine will decrease the number of stitches in eye Movement to the front will increase them Density of stitches or number of stitches sewed in while needle bar is circling the eye If th...

Страница 24: ...of the bed plate 2 Also the needle bar assembly must vibrate squarely east and west in harmony with the race 3 To proceed with these adjustments follow this sequence 1 Adjust stud n to obtain adjustme...

Страница 25: ...easure the distance that the needle bar protrudes above the cap q with a scale and make a note of this dimension Turn the R H handwheel again until the right hand looper r is in position shown Figure...

Страница 26: ...t these stops so that the spreaders are in locations shown in Fig 2 The position of the needle as the loopers and spreaders are backing away is as shown in Fig 3 It is important that the space between...

Страница 27: ...fore installing a new cutting steel Cutting after same instructions apply to cut before machines using this cutting arrangement When indentation of knife in cutting steel has become too deep the face...

Страница 28: ...P OPERATING MECHANISM To raise clamp arms for more clearance between mats and feet loosen nut p and screw out screw q For less clearance screw inward set check nut after adjustment To apply more press...

Страница 29: ...E Loosen nut p and move stud in slot of lever r until shape of eye is correct TO ADJUST THE ROLL PRESSURE ON LENGTH GAUGE Crank the machine until it is in the stopping position turn the R H knurled st...

Страница 30: ...rocking lever to suit See note at bottom left of sheet With the L H handwheel crank the machine until the rocking lever is as far back as it will go at this point the dog n and the stop bolt o are abo...

Страница 31: ...freely into notch and engage part w this sets the machine for stitching ADJUSTING THE TRIGGER SETTING MECHANISM TO ADJUST THE TIMING OF THE L H HANDWHEEL IN RELATION TO ROCKER SHAFT AND LEVER Crank th...

Страница 32: ...wheel knurled rim must be locked when making this adjustment TO ADJUST FOR FRICTION ON WORM SHAFT Loosen screw u on collar t Set collar so that there is a compression of the spring washer amount of c...

Страница 33: ...in this setting loopes lock nut and adjust actuator t up or down to suit Tighten lock nut securely TRIMMING KNIFE STOP POSITION Extent of movement at the point of trimming see Figure 3 The cutting edg...

Страница 34: ...s Operation Of Upper Thread Draw Off Tension should swing in the direction of arrow X immediately after the machine starts and in the direction of arrow Y when the machine is at the far end of its tra...

Страница 35: ...n be drawn off is reached when disc o has engaged the thread as illustrated in Figure 1a and the thread lines are parallel at n as the machine is stitching on the second side of the buttonhole Disc ad...

Страница 36: ...ww amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 Revised 09 2004 1 24 THREADING DIAGRAMS DETAIL CORD THREADING DIAGRAM For tension threading details see s...

Страница 37: ...l stopping position Loosen screws s and t and rotate cam u to the point where pin q is at the bottom of the cam drop at r as shown Figure 1 Then tighten screws s and t securely To decrease the length...

Страница 38: ...thread on the return strock The check spring o on the top of the race is adjustable as to swing out and in loosen screw p and adjust the stop wire n The approx correct position is as shown in Figure...

Страница 39: ...t Spring s in Figure 2 acts o p has a clamp and a tension on cord To adjust the yoke t is taken off the race by pressing inward the plunger q and adjusting with screw r When proper adjustment is made...

Страница 40: ...set gauge pointer to any graduation desired and change cutting steel to conform To adjust length of fly bar loosen screw o and adjust with lever p swinging the lever entirely to the front will elimina...

Страница 41: ...At this point plunger o must have enter slot p in cam plate q If it does not enter freely and definitely loosen screw r and tap head of machine s to suit The above adjustment constututes the line up o...

Страница 42: ...at the very top of the Cam rise at r as shown Fig 1 Then tighten screws s and t securely To decrease the length of Starting Thread at v adjust the position of Cam u as required in the direction of arr...

Страница 43: ...Very Heavy EXTRA LONG POINT BALL EYE Applicable to fabrics which offer high resis tance to needle penetration AIso recom mendad in cases where fast timing of the loopers is necassary This needle diff...

Страница 44: ...ly of this link causes distinctive intervention to the mechanism adjustment that was done when assembled and sewed off at the factory 2 After such an intervention to the mechanism new adjustment of se...

Страница 45: ...06 Revised 09 2004 S 101 1 33 LUBRICATION 1 Red marked places pertinently the places with sticker with OIL description must be regularly checker and lubricated after every 30 hours of operating as of...

Страница 46: ...S 101 e mail service amfreece cz parts amfreece cz website www amfreece com Phones 420 582 309 146 Service 420 582 309 286 Spare Parts Fax 420 582 360 606 Revised 09 2004 1 34...

Страница 47: ...achine turning hard at eye 2 3 7 Stop motion of stitching mechanism does not stop properly 2 3 8 Noise in stop motion 2 4 9 Cuttingleverstitching 2 4 10 Machine does not stop at its most forward posit...

Страница 48: ...needle bar 2 8 27 Breaking under thread 2 8 28 Breaking bendingorhookingneedles 2 8 29 Changingcharacterofbuttonhole 2 9 30 Pullingupstitches 2 9 CORD TRIMMER 2 10 THEORYAND OPERATION OF THE TRIMMING...

Страница 49: ...le 2 Moves rapidly to stitching position by drive from the Left Hand Pulley and spreads the material on the way 3 Transfers the drive to the Right Hand or Stitching Pulley and stitches the buttonhole...

Страница 50: ...ore machines the pressure on the Cutting Lever is too great Adjust according to instructions on Sheet 14 Figure 3 D Theline upmaybeoutofadjustment Follow instructions on Sheet 3 Figure 2 3 E Rocker Ar...

Страница 51: ...ftWheel does not run freely onWorm Shaft OilthoroughlythroughholeinCrank 10 3037 1 E Transmitter may not be set close enough to themainShaft causingBeltstotightenunduly when the machine feeds away fro...

Страница 52: ...n Sheet 16 Fig 5 6 Sheet 17 Fig 1a 2a 3a and Sheet 18 Fig 1 2 3 4 5 9 CUTTING LEVER STICKING A LeftHandBelttooloose TransmitterBelt Too loose Shorten B Pressure on Cutting Lever too great Adjust accor...

Страница 53: ...nderheading 15 ofDigestofTroubles D Knife too low Shim up Knife Holder 10 3058 tall or 10 3070 so that Knife is not more than1 32 belowlevelofClampingMats 17 MACHINE NOT CUTTING PROPERLY A CuttingStee...

Страница 54: ...or 180o turn as well as squareness See Sheet 11 Fig 1 adjustment 1 2 21 SKIPPING STITCHES A Needle bent or incorrectly set Replace or reset according to instructions on Sheet 6 Fig 1 B Machine not thr...

Страница 55: ...YOFTHE TAILBAR A Cord very hard and heavy causing Needle deflection In this case it is well to speed up slightlythetimeoftheRightHandLooper across the Needle 24 STITCHES RAVELING BACKAT END OF BUTTONH...

Страница 56: ...7 StopMotionofStitchingMechanism Does Not Stop Properly A to G B Left Hand Wheel 10 3039 does not run freely onWorm Shaft 10 3047 1 050 Oil thoroughly through hole in Crank Lever 10 3037 1 C Needle B...

Страница 57: ...le Digest underheading 20 EyeDistortion from A to L 30 PULLINGUPSTITCHES Results depend very much on the thread used A coarse and rough thread on certain grades ofworkproducesexcessivefrictionwhich af...

Страница 58: ...n occurs just before the under thread and cord are severed by the trimming shears The combined actions on the under thread as outlined and the extent of these actions assure that a sufficient length o...

Страница 59: ...topWire 10 4211 inward See Sheet 25 Fig 3 4 for adjustment instructions D Thread Guide 10 4212 not high enough Adjust according to instructions on Sheet 25 Fig 5 E Upper Thread Draw off needs checking...

Страница 60: ...gest under heading 5 End of CordToo Long for Start A to E C FollowinstructionsinCordTrimmerTrouble Digestunderheading 8 ShearsNotCutting A to E D FollowinstructionsinCordTrimmerTrouble Digestunderhead...

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