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2-8     SECTION 2 – OPERATING INSTRUCTIONS 

 
 

 

1.

 

Make certain the test cell is installed properly, the HIGH PRESSURE INLET port on the rear 
of the instrument is plugged, the PUMP switch is in the OFF position, the PUMP WATER 
valve is turned to the ON position, and the instrument is supplied with compressed air. 

2.

 

Turn the PUMP PRESSURE ADJUST regulator clockwise until air pressure is sufficient to 
raise pressure to the desired pressure set point.  Each 5 psig (34.5 kPa) air pressure results in 
approximately 1000 psig (6895 kPa) hydraulic pressure.  The air pressure should not exceed 
100 psig (690 kPa).  Note that the pump may not be capable of achieving pressures in excess 
of 16,000 psig without using heat to expand the fluid and increase pressure. 

3.

 

Turn the Relief Valve knob clockwise until the release pressure is sufficient to prevent the 
relief valve from opening at the desired pressure set point. 

4.

 

Turn the PUMP switch to the ON position until pressure exceeds the desired set point.  Turn 
the PUMP switch to the OFF position.  Make certain the system is holding pressure before 
proceeding. 

5.

 

Turn the Relief Valve knob counterclockwise slowly until the test cell pressure begins to drop.  
Continue turning the regulator knob slowly until the pressure in the test cell equals the upper 
limit of the desired test pressure. 

6.

 

Turn the PUMP PRESSURE ADJUST regulator counterclockwise until the air pressure is 
approximately zero. 

7.

 

Turn the PUMP switch to the ON position. 

8.

 

Slowly turn the PUMP PRESSURE ADJUST regulator knob clockwise until the pump begins 
to stroke.  Continue to slowly turn the regulator knob clockwise until the lower limit for the 
control pressure is achieved.  Note that failure to apply any pressure to the slurry may result in 
a loss of transit time signal through the slurry. 

 

Temperature Control 

Refer to the 8050/8051 Temperature Controller Manual for information on how to program and 
operate the temperature controller. When the controller has been programmed and the Processor is 
operating properly, the test may be started by turning the HEATER switch to the ON position and 
selecting CM.1=AUTO on the temperature controller.  
 
1.

 

If the chiller is being used, place the coolant switch in the AUTO position.  After the cool-
down segments of a temperature profile are complete, it is recommended to place the coolant 
switch in the OFF position to avoid possible temperature oscillations at temperatures above 
room temperature. 

2.

 

To end the test, turn the HEATER switch to the OFF position. 

3.

 

Turn the Temperature Controller OFF by pressing the Advance 

 button so that the 

controller displays CM.1 and pressing the up or down arrow buttons to select OFF. 

 

Note:  Always leave the controller in the OFF mode with the HEATER switch turned 

OFF when the thermocouple is not installed in the cylinder. 

 

Ending a Test 

1.

 

Turn ON the COOLANT switch to cool the test cell.  Monitor the test cell 
temperature using the Temperature Controller.  Use the pump to maintain 
pressure on the test cell until the cell is cool.  When the temperature is below 
200

°

F (93

°

C) the pump switch may be turned to the OFF position and the 

PRESSURE RELEASE valve turned to the open position.  Failure to maintain 

Содержание CHANDLER ENGINEERING 5265

Страница 1: ...65 Static Gel Strength Analyzer Original Instructions Revision AB January 2016 P N 83 0005 S N ____________ 614007 25 72 40 7 342 262 85 56 7 342 262 85 60 email office techimp ort ru www techimport r...

Страница 2: ...mes no responsibility for errors or omissions Neither is any liability assumed for damages resulting from the use of the information contained herein This publication contains the following trademarks...

Страница 3: ...ef Valve 2 1 Verification of Signal Strength 2 2 Running a Test 2 2 Relief Valve Shut off 2 2 Pump Switch 2 2 Pump Water Switch 2 2 Coolant Switch 2 2 Pressure Release Valve 2 3 Cylinder Pressure Gaug...

Страница 4: ...nce 3 1 Maintenance 3 1 Tools Required 3 1 Cleaning and Service Tips 3 1 Calibration Procedure 3 1 Regulator Rebuild Instructions 3 2 Major Disassembly 3 2 Bonnet Disassembly Reassembly 3 3 Sensor Dis...

Страница 5: ...the transit time of the pulse through the slurry After the processor board computes the SGS data it is sent to the I O board located on the rear of the autoclave The I O board is connected to the RS...

Страница 6: ...22 76 x 59 x 56 lbs Kg 210 95 5 18 82 Instrument Dimensions and Weight in cm 21 x 18 x 19 53 x 46 x 48 lbs Kg 130 59 Environmental and Utility Environment Indoor use altitude up to 6562ft 2000m Ambien...

Страница 7: ...maximum pressure and temperature ratings The particular safety requirements associated with the handling and use of the medium to be tested especially the additional requirements associated with handl...

Страница 8: ...erator should read and understand this manual Symbols Used on Equipment Symbol Meaning Protective Conductor Terminal Caution risk of electric shock Equipment may be powered by multiple sources Disconn...

Страница 9: ...PREFACE P 5 Symbols Used in this Manual Symbol Meaning Note Important Information Warning Potential Hazard i i i i v v i i Vi Vi V V...

Страница 10: ...P 6 PREFACE This page is intentionally left blank...

Страница 11: ...each instrument must have a separate address The DIP switches at the rear of the instrument are used to configure the data channels During normal operation each of the four switches must be set to th...

Страница 12: ...hannel addresses A basic schematic for connecting one autoclave to another is shown in the following figure One autoclave in each 5265 SGSA system must be connected to serial port COM1 on the host com...

Страница 13: ...l the pressure of the air supplied to the pump Pump Air Pressure Gauge Indicates the pressure of the air supplied to the pump Each 5 psig 35 5 kPa pressure applied to the pump results in approximately...

Страница 14: ...9 050 kPa Pump Switch Opens or closes a solenoid valve which controls the flow of air to the pump Turning this switch to the ON position causes the pump to increase pressure in the test cell Turning t...

Страница 15: ...in the ON position during testing and should be in the OFF position as a safety precaution at other times Main Power Switch Used to turn the 220VAC power to the heater and internal solenoid valves ins...

Страница 16: ...rmocouple is not connected the temperature controller will display SBr and will not function Main Power Connection Located beside the fuses it requires a twist lock plug to connect the power The power...

Страница 17: ...izing water to the connector labeled PUMP WATER INLET on the rear panel of the instrument as shown previously The fitting is a 1 4 inch female N P T fitting The water must be clean and free of debris...

Страница 18: ...a vice Install seal ring and O ring Apply a thin coat of high temperature grease on the O ring and sealing ring 4 Screw the cylinder onto the bottom plug located in the vise with the cylinder end mar...

Страница 19: ...cable to the connector on the front panel 13 Align the pressure port in the top plug with the high pressure filter on top of the autoclave assembly Rotate the cell clockwise to align 14 Position the f...

Страница 20: ...URE ADJUST regulator knob clockwise until the pump begins to stroke Continue to slowly turn the regulator knob clockwise until the lower limit for the control pressure is achieved Note that failure to...

Страница 21: ...r cable through the front panel of the instrument Cleaning the Test Cell When the test cell has been cooled and removed from the autoclave it should be cleaned according the following guidelines 1 Pla...

Страница 22: ...2 10 SECTION 2 OPERATING INSTRUCTIONS This page is intentionally left blank...

Страница 23: ...cell Lubricate the threads on the test cell plugs periodically with anti seize lubricant Thoroughly clean test cell of all cement immediately after each test Keep the sensor faces and cavities inside...

Страница 24: ...river 1 2 Socket Wrench 1 2 Open End Wrench or Small Adjustable Wrench 1 3 4 Open End Wrench or Large Adjustable Wrench Needle Nose Pliers The regulator is readily disassembled from the front panel No...

Страница 25: ...Set the bonnet assembly aside for later installation Sensor Disassembly Reassembly 1 Unscrew the spring pad Item 105 from the sensor Item 102 using the 1 2 open end wrench and the large 1 2 wide screw...

Страница 26: ...ace a small amount of O ring lubricant on the O ring Item 0052 Push the assembly into place using the needle nose pliers 2 Screw the bonnet assembly with the spring into the body Place a small amount...

Страница 27: ...trument not receiving power Instrument not plugged in Connect instrument to the correct power source Blown fuse or thrown breaker on circuit supplying power to the autoclave Check fuses and breakers o...

Страница 28: ...stem seat if necessary Relief valve is not holding pressure Turn Relief valve knob clockwise Relief valve is not holding pressure Debris may be trapped under relief valve seat Turn relief valve knob...

Страница 29: ...nections Incorrect or missing I O module address in software Use the SCAN EXE software to map each I O channel and make certain the software is configured to agree with the existing addresses Two I O...

Страница 30: ...4 4 SECTION 4 TROUBLESHOOTING GUIDE This page is intentionally left blank...

Страница 31: ...Pressure 100 psi C08439 Computer Cable 25P 25S C08564 Retaining Ring C08565 O ring Viton C08566 Screw SHCS BK 3 8 16x2 000 AL C08570 Spring Heater Support C08571 Couplant High Temp 2 oz C08572 Thermos...

Страница 32: ...6 2 SECTION 6 REPLACEMENT PARTS 5265 REPL_PARTS REV C To ensure correct part replacement always specify Model and Serial Number of instrument when ordering or corresponding...

Страница 33: ...ngs and Schematics Drawing Number Description Scan Software Setup Instructions 83 0006 Plumbing Diagram 83 0007 Wiring Diagram 83 0044 Rear Panel Layout 83 0046 Front Panel Layout 84 0057 High Temp Ca...

Страница 34: ...6 2 SECTION 6 DRAWINGS AND SCHEMATICS 5265 DWGS REV C This page is intentionally left blank...

Страница 35: ...ick the BROWSE button 5 Using the pull down menu at the top locate the drive containing the 5270 software CD 6 Double click the SCAN folder 7 Double click the setup exe file 8 Click the OK button and...

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Страница 38: ...CHANDLER ENGINEERING...

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Страница 40: ...CHANDLER ENGINEERING...

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Страница 42: ...SSY W CABLES PN 5265 0100 ENGR JJM 01 21 16 MFG SL 1 21 2016 THIRD ANGLE PROJECTION 1 2 DRAWN TWC 01 21 16 SHEET 1 OF 1 TITLE BLOCK REV 3 CHANDLER ENGINEERING SIZE A REV A SURFACE FINISH 63 RMS BREAK...

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