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SECTION 2 – OPERATING INSTRUCTIONS     2-5 

 
 

Operating the Instrument 

1.

 

Install the Model 5270 Data Acquisition Software in accordance with the instructions found in the 
software manual. 

2.

 

Connect power to the instrument using the cord and twist-lock connector supplied with 
the autoclave.  It is recommended that each individual autoclave be connected to a 
separate circuit breaker or fuse.  A 15A fuse or circuit breaker is recommended.  A 
separate power input exists for the internal electronics.  This arrangement permits the use 
of an uninterruptible power supply (UPS) to protect the data acquisition electronics and 
test data from brief power failures. 

3.

 

Connect the coolant to the connector labeled COOLANT INLET on the rear panel of the 
instrument as shown previously.  The fitting is a 1/4-inch female NPT fitting.  If water is 
used for cooling, the water must be clean and free of debris that could cause failure of the 
pump or relief valve.  If in doubt, a water filter is recommended.   

4.

 

If the optional chiller is being used, connect the outlet port of the chiller system to the 
COOLANT INLET port and the COOLANT DRAIN port to the chiller inlet port. 
Configure the chiller to operate at the minimum set point temperature (41

°

F, 5

°

C). 

5.

 

Connect the pressurizing water to the connector labeled PUMP WATER INLET on the 
rear panel of the instrument as shown previously.  The fitting is a 1/4-inch female N.P.T. 
fitting.  The water must be clean and free of debris that could cause failure of the pump or 
relief valve.  If in doubt, a water filter is recommended. 

6.

 

Connect the water drain line to the connector labeled PUMP WATER DRAIN on the rear 
panel of the instrument as shown previously.  If water is used as a coolant, the 
COOLANT DRAIN may also be connected to the water drain line.  If an external chiller 
is used, the COOLANT DRAIN is connected to the chiller return.  The fittings are 1/4-
inch female NPT fittings. 
 
The drain system must be capable of handling hot water up to 212

°

F (100

°

C) or brief 

surges of up to 400

°

F (204

°

C) steam for short periods of time during initial cooling of the 

instrument.  If two or more autoclaves are connected to a common drain line, it is 
recommended that the common drain be 3/8-inch (10mm) inside diameter, minimum.  It 
is also recommended that the drain system be all metal.  Copper tubing with brass fittings 
is satisfactory. 
 

7.

 

Connect the air supply to the connector labeled AIR INLET on the rear panel of the 
instrument.  The fitting is a 1/4-inch female N.P.T. fitting.  The air should be dry and 
relatively free from dirt and oil.  The air should be supplied at a pressure of 50-100 psi 
(340-690 kPa).  Compressed nitrogen may also be used in place of the compressed air if 
necessary. 
 

Содержание CHANDLER ENGINEERING 5265

Страница 1: ...65 Static Gel Strength Analyzer Original Instructions Revision AB January 2016 P N 83 0005 S N ____________ 614007 25 72 40 7 342 262 85 56 7 342 262 85 60 email office techimp ort ru www techimport r...

Страница 2: ...mes no responsibility for errors or omissions Neither is any liability assumed for damages resulting from the use of the information contained herein This publication contains the following trademarks...

Страница 3: ...ef Valve 2 1 Verification of Signal Strength 2 2 Running a Test 2 2 Relief Valve Shut off 2 2 Pump Switch 2 2 Pump Water Switch 2 2 Coolant Switch 2 2 Pressure Release Valve 2 3 Cylinder Pressure Gaug...

Страница 4: ...nce 3 1 Maintenance 3 1 Tools Required 3 1 Cleaning and Service Tips 3 1 Calibration Procedure 3 1 Regulator Rebuild Instructions 3 2 Major Disassembly 3 2 Bonnet Disassembly Reassembly 3 3 Sensor Dis...

Страница 5: ...the transit time of the pulse through the slurry After the processor board computes the SGS data it is sent to the I O board located on the rear of the autoclave The I O board is connected to the RS...

Страница 6: ...22 76 x 59 x 56 lbs Kg 210 95 5 18 82 Instrument Dimensions and Weight in cm 21 x 18 x 19 53 x 46 x 48 lbs Kg 130 59 Environmental and Utility Environment Indoor use altitude up to 6562ft 2000m Ambien...

Страница 7: ...maximum pressure and temperature ratings The particular safety requirements associated with the handling and use of the medium to be tested especially the additional requirements associated with handl...

Страница 8: ...erator should read and understand this manual Symbols Used on Equipment Symbol Meaning Protective Conductor Terminal Caution risk of electric shock Equipment may be powered by multiple sources Disconn...

Страница 9: ...PREFACE P 5 Symbols Used in this Manual Symbol Meaning Note Important Information Warning Potential Hazard i i i i v v i i Vi Vi V V...

Страница 10: ...P 6 PREFACE This page is intentionally left blank...

Страница 11: ...each instrument must have a separate address The DIP switches at the rear of the instrument are used to configure the data channels During normal operation each of the four switches must be set to th...

Страница 12: ...hannel addresses A basic schematic for connecting one autoclave to another is shown in the following figure One autoclave in each 5265 SGSA system must be connected to serial port COM1 on the host com...

Страница 13: ...l the pressure of the air supplied to the pump Pump Air Pressure Gauge Indicates the pressure of the air supplied to the pump Each 5 psig 35 5 kPa pressure applied to the pump results in approximately...

Страница 14: ...9 050 kPa Pump Switch Opens or closes a solenoid valve which controls the flow of air to the pump Turning this switch to the ON position causes the pump to increase pressure in the test cell Turning t...

Страница 15: ...in the ON position during testing and should be in the OFF position as a safety precaution at other times Main Power Switch Used to turn the 220VAC power to the heater and internal solenoid valves ins...

Страница 16: ...rmocouple is not connected the temperature controller will display SBr and will not function Main Power Connection Located beside the fuses it requires a twist lock plug to connect the power The power...

Страница 17: ...izing water to the connector labeled PUMP WATER INLET on the rear panel of the instrument as shown previously The fitting is a 1 4 inch female N P T fitting The water must be clean and free of debris...

Страница 18: ...a vice Install seal ring and O ring Apply a thin coat of high temperature grease on the O ring and sealing ring 4 Screw the cylinder onto the bottom plug located in the vise with the cylinder end mar...

Страница 19: ...cable to the connector on the front panel 13 Align the pressure port in the top plug with the high pressure filter on top of the autoclave assembly Rotate the cell clockwise to align 14 Position the f...

Страница 20: ...URE ADJUST regulator knob clockwise until the pump begins to stroke Continue to slowly turn the regulator knob clockwise until the lower limit for the control pressure is achieved Note that failure to...

Страница 21: ...r cable through the front panel of the instrument Cleaning the Test Cell When the test cell has been cooled and removed from the autoclave it should be cleaned according the following guidelines 1 Pla...

Страница 22: ...2 10 SECTION 2 OPERATING INSTRUCTIONS This page is intentionally left blank...

Страница 23: ...cell Lubricate the threads on the test cell plugs periodically with anti seize lubricant Thoroughly clean test cell of all cement immediately after each test Keep the sensor faces and cavities inside...

Страница 24: ...river 1 2 Socket Wrench 1 2 Open End Wrench or Small Adjustable Wrench 1 3 4 Open End Wrench or Large Adjustable Wrench Needle Nose Pliers The regulator is readily disassembled from the front panel No...

Страница 25: ...Set the bonnet assembly aside for later installation Sensor Disassembly Reassembly 1 Unscrew the spring pad Item 105 from the sensor Item 102 using the 1 2 open end wrench and the large 1 2 wide screw...

Страница 26: ...ace a small amount of O ring lubricant on the O ring Item 0052 Push the assembly into place using the needle nose pliers 2 Screw the bonnet assembly with the spring into the body Place a small amount...

Страница 27: ...trument not receiving power Instrument not plugged in Connect instrument to the correct power source Blown fuse or thrown breaker on circuit supplying power to the autoclave Check fuses and breakers o...

Страница 28: ...stem seat if necessary Relief valve is not holding pressure Turn Relief valve knob clockwise Relief valve is not holding pressure Debris may be trapped under relief valve seat Turn relief valve knob...

Страница 29: ...nections Incorrect or missing I O module address in software Use the SCAN EXE software to map each I O channel and make certain the software is configured to agree with the existing addresses Two I O...

Страница 30: ...4 4 SECTION 4 TROUBLESHOOTING GUIDE This page is intentionally left blank...

Страница 31: ...Pressure 100 psi C08439 Computer Cable 25P 25S C08564 Retaining Ring C08565 O ring Viton C08566 Screw SHCS BK 3 8 16x2 000 AL C08570 Spring Heater Support C08571 Couplant High Temp 2 oz C08572 Thermos...

Страница 32: ...6 2 SECTION 6 REPLACEMENT PARTS 5265 REPL_PARTS REV C To ensure correct part replacement always specify Model and Serial Number of instrument when ordering or corresponding...

Страница 33: ...ngs and Schematics Drawing Number Description Scan Software Setup Instructions 83 0006 Plumbing Diagram 83 0007 Wiring Diagram 83 0044 Rear Panel Layout 83 0046 Front Panel Layout 84 0057 High Temp Ca...

Страница 34: ...6 2 SECTION 6 DRAWINGS AND SCHEMATICS 5265 DWGS REV C This page is intentionally left blank...

Страница 35: ...ick the BROWSE button 5 Using the pull down menu at the top locate the drive containing the 5270 software CD 6 Double click the SCAN folder 7 Double click the setup exe file 8 Click the OK button and...

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Страница 38: ...CHANDLER ENGINEERING...

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Страница 40: ...CHANDLER ENGINEERING...

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Страница 42: ...SSY W CABLES PN 5265 0100 ENGR JJM 01 21 16 MFG SL 1 21 2016 THIRD ANGLE PROJECTION 1 2 DRAWN TWC 01 21 16 SHEET 1 OF 1 TITLE BLOCK REV 3 CHANDLER ENGINEERING SIZE A REV A SURFACE FINISH 63 RMS BREAK...

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