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PN 903-8797, Rev A

Special Warnings and Information

Equipment Used in Hazardous Locations

See Chapter 5 – Specifications for details about the suitability of this equipment in haz-
ardous locations. This analyzer must not be commissioned until a person trained in the
area of evaluating equipment for use in hazardous classified locations has confirmed
that this equipment and its installation are in compliance with the requirements for
the area.

Explosion Hazard – Do Not Disconnect Equipment Unless Power Has Been
Switched Off or the Area is Known to be Non-Hazardous.

Risque d’explosion – Avant de déconnecter l’équipement, coupez le courant où
vous assurez que l’emplacement est designé non dangereux.

All input and output wiring must be in accordance with wiring methods authorized
for the area classification by the authority having jurisdiction. Ex d glands or stopping
boxes (seals) must be installed on flameproof enclosures.

xii | 241CE II Hydrocarbon Dewpoint Analyzer

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Содержание 241CE II

Страница 1: ...241CE II Hydrocarbon Dewpoint Analyzer USER MANUAL PN 903 8797 Rev A PROCESS INSTRUMENTS REFERENCE CERTIFICATION NO CSA CERTIFICATE 1108925 LR 48179 30 KEMA 02ATEX2121 X...

Страница 2: ...iability for any errors or inaccuracies that may appear in this document AMETEK Process Instruments is not responsible for any infringement of patents or other rights of third parties that may result...

Страница 3: ...to Installation 2 2 Uncrating and Inspecting the Analyzer 2 3 General Installation Information 2 4 Tools Equipment and Supplies Required 2 4 Installing the Mechanical Components 2 6 Installing the Ana...

Страница 4: ...N Menu Parameters Defined 3 7 Interpreting the Parameter Results and Symbols Displayed on the User Interface 3 9 Validating the Current Results 3 10 Viewing Previous Results 3 10 Working in the Status...

Страница 5: ...ng Alarms 4 37 Fault Alarms 4 38 Off Spec Alarms 4 38 Alarm LED Status 4 39 Operating in Standby Mode Fault Alarm 4 40 Clearing Resetting Alarms 4 41 Enabling Disabling the Off Spec Alarm 4 41 Types o...

Страница 6: ...he Voltage Input A 3 Remote Start Option A 6 APPENDIX B DRAWINGS B 1 Analyzer Block Diagram WX 241CE II 1 B 2 Digital Communications Wiring Diagram WX 241CE II 5 B 3 Interconnection Diagram 100 2091 1...

Страница 7: ...n hazard Hot surface Do not touch allow to cool before servicing Electrical Safety High voltages are present in the analyzer housings Always shut down power source s before performing maintenance or t...

Страница 8: ...stened with all screws and the Measuring Cell As sembly must remain in place while the circuits are live Always disconnect main AC power and or external power sources example for relay contacts to the...

Страница 9: ...r static sensitive components should be stored and transported in static shielding carriers or packages For electrical shock protection the analyzer must be operated from a grounded power source that...

Страница 10: ...is maximum 7 kPag 1 PSIG The sample gas must be above the upper explosion limit and may have a maximum pressure of 138 BAR at a temperature of 40 C 104 F Ex d certified conduit or cable seals that co...

Страница 11: ...order to prevent the release of harmful substances into the environment and to conserve our natural resources AMETEK recommends that you arrange to recycle this product when it reaches its end of lif...

Страница 12: ...tallation are in compliance with the requirements for the area Explosion Hazard Do Not Disconnect Equipment Unless Power Has Been Switched Off or the Area is Known to be Non Hazardous Risque d explosi...

Страница 13: ...a technique allowing high frequency shield bonding while avoiding the AC ground metal connection In the case of shielded cables the drain wire or braid connection must be kept short A two inch connec...

Страница 14: ...PN 903 8797 Rev A This page intentionally left blank xiv 241CE II Hydrocarbon Dewpoint Analyzer...

Страница 15: ...intended application The 241CE II Analyzer is based upon a patented technique chilled mirror tech nique for detecting and differentiating between hydrocarbon and water con densates The differences in...

Страница 16: ...r is able to measure internally a water dewpoint tempera ture but this measurement is used primarily for compensation in the calcula tion of HCDP measurements to differentiate between hydrocarbon and...

Страница 17: ...he analyzer and the gas flowing into the Measuring Cell should not exceed 40 C 104 F The sample filtering flow control and connection points for the Sample and Vent Lines are all provided on the backp...

Страница 18: ...the Sample Probe In the Sample Probe Figure 1 2 the sample gas passes through an isolation valve and into the Sample Line which carries it to the Filterblock As sembly Figure 1 2 Gas flow schematic P...

Страница 19: ...PN 903 8797 Rev A Figure 1 3 Measuring Cell Assembly cutaway view Overview 1 5...

Страница 20: ...am ANALOG OUTPUTS SAMPLING VALVE LEDS PHOTO TRANSISTOR RTD MIRROR TEC ASSEMBLY TEC POWER SUPPLY LOGIC POWER SUPPLY MICROCONTROLLER DISPLAY PUSH BUTTONS ELECTRONICS ENCLOSURE MEASURING CELL ASSEMBLY 1...

Страница 21: ...sing Two 2 flame arrestors are used on the Measuring Cell for the gas Sample Inlet and Outlet Measuring Cell The Measuring Cell contains the mirrors LEDs phototransistors Thermo electric Cooler TEC re...

Страница 22: ...Pressure Regulator Used to adjust the sample gas flow rate This regulator is labelled Flow Ad justment on the analyzer backpan Purge Air Gas The purge air gas supply creates a dry atmosphere within t...

Страница 23: ...tion icon While working from the User Interface use these navigational aids to quickly access different screens In this example the system navigates to the Fast Cooling Rate FRate screen where you can...

Страница 24: ...PN 903 8797 Rev A This page intentionally left blank 1 10 241CE II Hydrocarbon Dewpoint Analyzer...

Страница 25: ...amage to the equipment All regulatory agency and per sonnel safety procedures for your jurisdiction must be followed The installation of the analyzer must be in accordance with all of the customer and...

Страница 26: ...ent in an environment where it is not subject to dripping or splashing liquids corrosive gases high humidity or excessive heat or cold Recommend ed storage conditions include Temperature 20 C 60 C 4 F...

Страница 27: ...sembly is shipped in a separate box Remove the shipping crate and check it for any physical damage Avoid damaging the analyzer s piping and instrumentation by lifting it out of its shipping crate usin...

Страница 28: ...detection agent is permissible Supply of AC electrical supply cable which must be approved by the local wiring regulations and electrical codes for the hazardous location and which must be rated for m...

Страница 29: ...se in the hazardous location The probe length must be between one third and one half the pipeline diameter The Sample Probe must also contain an isolation valve Typically supplied by the customer end...

Страница 30: ...yzer backpan to a metal structure capable of supporting its weight Use four 4 5 16 or M8 or larger fasteners through the four 4 holes on the backpan Regardless of which installation method is used be...

Страница 31: ...as close as possible to the sample gas extraction point install the analyzer on a vibration free wall or instrument rack Ensure appropriate clearances are made to allow for heat dissipation and ac ces...

Страница 32: ...PN 903 8797 Rev A Figure 2 1 Analyzer backpan mounting details 2 8 241CE II Hydrocarbon Dewpoint Analyzer...

Страница 33: ...Heatsink Measuring Cell Assemblies To install the Heatsink Measuring Cell Assembly 1 Connect the Heatsink Measuring Cell Assembly to the Housing Seal on the Ex Housing Figure 2 2 being careful not to...

Страница 34: ...nstructions REFERENCE KEMA 02ATEX2121X REFERENCE CSA 1108925 LR 48179 30 HEATSINK DETECTOR ASSEMBLY Ex HOUSING 300 9669 M6 X 20 HEX SOCKET SCREWS 4 PLACES TORQUE M6 SCREWS TO 36IN LBS 9IN LBS TO PRESS...

Страница 35: ...the sample gas and balance the pressure drops within the sample system and Measuring Cell are integrated within the sample system The Flow Restrictors must never be removed The Filterblock Assembly c...

Страница 36: ...ement is used only for compensation in the calculation of HCDP measurements If your application requires WDP and WCT measurements these signals must originate from an exter nal source such as the AMET...

Страница 37: ...tem is typically supplied by the customer To obtain a representative gas sample and to minimize problems with liquid entrain ment the length of the Sample Probe must be between one third and one half...

Страница 38: ...ample Line tubing from the Sample Probe on pipeline to the analyzer If the Sample Vent Lines are electrically heat traced the tubing must be approved by the local authority for use in the hazardous lo...

Страница 39: ...PSIG flare header 4 Before connecting the Vent Line tubing to the analyzer temporarily install a flow metering device e g a rotameter supplied by the customer end user on the Vent Line between the Fi...

Страница 40: ...2 is used to purge the Cooler Housing with a dry gas to create a dry atmo sphere within the Thermoelectric Cooler compartment This will prevent ice from forming which can damage the cooler You can als...

Страница 41: ...nt of each fuse holder on the upper side is a tab that proj ects upwards To access the fuses pull the tab outward After checking and replacing the fuse close the fuse tab pressing it firmly to ensure...

Страница 42: ...lation The wiring requirements are discussed in the following pages and illustrated in Figure 2 3 Figure 2 3 Customer connections Termination board DIGITAL CUSTOMER CONNECTIONS ANALOG CUSTOMER CONNECT...

Страница 43: ...cally done at the factory Certain analyz er parameters must also be calibrated to adjust input ranges See Appendix A for additional information The units of measurement except the Remote Start option...

Страница 44: ...the lower output range value Figure 2 5 corresponds to 4 00 mA and the higher output range value corresponds to 20 00 mA However when loop powered V Is are used the customer must supply an external l...

Страница 45: ...perature was not detected and therefore is less than the actual reading View the RUN menu for the current HCDP temperature View the SCode and XSCode Stat History menu for HCDP related alarms If necess...

Страница 46: ...Water Content greater than setpoint value Currently Not Used 17 18 19 User either adjustable by operator Hydrocarbon Dewpoint Temperature Not Found or Purging Hold Stage Is In Progress 20 21 22 Warnin...

Страница 47: ...ectrical shock Hazardous voltages are present inside The pin out for the 9 pin D sub connector is Pin Number Signal Connection 2 RS 232 RX 3 RS 232 TX 5 RS 232 GND There are also other serial port con...

Страница 48: ...ettings and terminal designa tions are explained under Serial Communications Configuration below Figure 2 7 Microcontroller board 100 1181 JP800 JP801 The configuration settings are also discussed in...

Страница 49: ...figuration RS 485 communication lines are normally Biased High Idle High at only one location and the analyzer can be set for this configura tion with the Biased High configuration Two 2 connections e...

Страница 50: ...user The analyzer must be operated from a grounded power source failure to do so will void the certification and the warranty Depending on analyzer configuration the supply voltage may be 120 VAC 10...

Страница 51: ...rical supply wires are typically routed through conduit com plete with connector and seal that must be approved by local wiring regulations and electrical code for the hazardous location Thread adapte...

Страница 52: ...e parts immediately if damage or wear is apparent Contact AMETEK if there is any doubt about the integrity of any flamepath Powering Up the 241CE II Analyzer When the 241CE II Analyzer is turned on th...

Страница 53: ...power up or reset RT Run Time Days Hours Minutes 000 00 00 000 00 00 Stage Stage of Dewpoint Cycle Purging Hold Cooling or Warming PTime Purge Time Displayed only if measuring cycle is in Purging Hold...

Страница 54: ...highly variable the measuring cycle time can vary widely For a gas stream in which the HCDP is relatively constant the variation in the measuring cycle time will be minimal For certain applications it...

Страница 55: ...aces of the mirror A high upper set point temperature also helps clean the mirror during the Purging Hold Stage because any condensed liquids will evaporate at a high rate With a higher temperature th...

Страница 56: ...ut SCode and Purging Hold Stage Time Out w Hold TimeOut XSCode are generated Cooling Stage The Cooling Stage begins immediately after the Purging Hold Stage is com plete During this stage the temperat...

Страница 57: ...SCode and Cooling Stage Time Out w Cool TimeOut XSCode are generated If the HCDP temperature was not determined the Hydrocarbon Dewpoint Tem perature Not Found w No HC DP SCode is generated During the...

Страница 58: ...ed and its correspond ing LED on the User Interface is turned On If the alarm is a Fault alarm the alphanumeric display on the User Interface will also flash The SCode is deter mined by the built in d...

Страница 59: ...f the way and the Bypass Valve is opened all of the analyzer s sample tubing will become pressurized even with the Solenoid Valve closed i e solenoid power is off If the site has a shut off valve on t...

Страница 60: ...e pressure within the sample system and the Measuring Cell to equilibrate to line pressure approximately 2 minutes While the sample system is pressurized check each fitting and connection in the sampl...

Страница 61: ...essure drops through the Membrane Filters do not set the purge flow rate greater than 5 0 Nl minute 10 6 SCFH The higher pressure tends to force liquids through the mem branes The purge flow rate sett...

Страница 62: ...t to remove all liquid At low pressures it is advisable to install an additional coalescing filter with a valve or Flow Restrictor upstream of the analyzer to provide a constant drain Alternatively a...

Страница 63: ...analyzer under normal operating conditions When determining the purge flow rate to use the line pressure purging time and sample system volume should all be considered The difference in pressure betwe...

Страница 64: ...e flow has increased by the desired purge flow rate approximately 1 0 5 0 Nl minute 2 1 10 6 SCFH Total flow steady state purge flow Normal Operation Once the analyzer is set up and started the measur...

Страница 65: ...is replaced this data must be re entered in order to override the factory defaults The analyzer s serial number firmware version and operating voltage can not be set or changed in the field If necessa...

Страница 66: ...PN 903 8797 Rev A This page intentionally left blank 2 42 241CE II Hydrocarbon Dewpoint Analyzer...

Страница 67: ...e entire section titled Introduction to the User Interface to learn how to navigate through the screens to work on the analyzer Introduction to the User Interface Figure 3 1 illustrates the layout of...

Страница 68: ...led Stat History En Dis Alrm 2 Diagnostics Fault Alarm Analyzer in Standby Mode Immediate Service Required review SCode and XSCode in the Stat History menu to gather information before contacting AMET...

Страница 69: ...ub menu items Press this button repeatedly to view other sub menu items To skip prompts without making a selection i e whenever appears following information To scroll through a menu to find prompts s...

Страница 70: ...ed passwords are required to enter these modes While working from the ApplicCFG or MonitorCFG mode you can make changes to as many parameters as you like before exiting the screen While working in the...

Страница 71: ...r the ApplicCFG menu 1 From the RUN menu press twice to view the ApplicCFG menu The Passcode1 prompt appears 2 Enter or where is the new password to enter the ApplicCFG menu Note that is displayed on...

Страница 72: ...d on the User Interface following a power up or system reset is listed below complete with detailed descriptions of each parameter The unit of measurement Metric or Imperial for each signal is selecte...

Страница 73: ...measuring cycle Purging Hold Cooling Warming PTime Purge Time is the duration minutes of the Purging Hold Stage before it will switch and begin the Cooling Stage of the measuring cycle PTime will onl...

Страница 74: ...there are no liquids on the mirror HCMir The current phototransistor signal from the hydrocarbon side of the mirror the unit of light reflected from the mirror surface During the analyzer s first Purg...

Страница 75: ...erisks to indicate that a new value is being determined The value replaced by the asterisks is stored in the History Buffer HCD in the Stat History menu Until a new value is determined the analog outp...

Страница 76: ...es are usually slightly too low invalid due to contamination This can be caused by the residual water remaining from the cleaning after maintenance and or exposure of the sample system to the atmosphe...

Страница 77: ...ns Since all history buffer entries are stored in SRAM the buffers will be cleared when the analyzer power is off or the analyzer is reset The HCDP buffer and WDP and WCT buffers if an external water...

Страница 78: ...CFG menu 4 3 w No HC DP Hydrocarbon Dewpoint Temperature Not Found 8 4 w Check XSCode Advice Review Extended Status Code 16 5 w Dirty Cell Possible Cell Contamination 32 6 f H2O Optics Problem In Wate...

Страница 79: ...rom the internal water mirror surface not recommended WMirz n This history buffer displays the phototransistor signal from the Water side of the mirror at the start of the Run cycle for the last nine...

Страница 80: ...1 is Off when the Off Spec Alarm is enabled WCA Currently Not Used This signal displays the current Water Content Off Spec Alarm setpoint mg m3 lb MMcf PPMV PPMW When the Water Content is greater than...

Страница 81: ...2 C above the last determined HCDP temperature or 2 C above the lowest temperature attained if no HCDP is detected At this point the mirror is cooled at a Slow Rate of 2 C minute until the HCDP is det...

Страница 82: ...oftware For details about using this software to communicate with the analyzer refer to the 241CE II Analyzer System 200 Configurator Software User Manual shipped with your system MODBUS Communicating...

Страница 83: ...ull scale maximum WCT mg m3 lb MMcf PPMV or PPMW corresponding to the 20 00 mA output Note This parameter will be displayed only if an external water signal is provided and if the H2O CT EXT option is...

Страница 84: ...2O DP EXT Water Dewpoint external measurement requires external water signal H2O CT EXT Water Content external measurement requires external water signal H2O DP INT Water Dewpoint internal measurement...

Страница 85: ...is enabled PMWi Parts per million by weight imperial if H2O CT EXT is enabled Note YoucanchangetheOptionscodeparameteratanytime butfirstcarefullyconsider whatthedisplayedresultswillbe Example ifH2ODP...

Страница 86: ...ecutive measuring cycles where n the current percentage allowance HCMWarn is used to adjust the w Dirty Cell status alarm setpoint If the Hydrocarbon mirror surface becomes contaminated the recorded p...

Страница 87: ...CT EXT option is enabled from the MonitorCFG menu I3S V I Analog output 3 Span calibration value WCT 20 00 mA Note This parameter will be displayed only if an external water signal is provided and if...

Страница 88: ...ace does not match the multimeter reading use the or button to change the displayed value to match the multi meter reading Example if the reading on the multimeter is 3 94 mA and the reading on the Us...

Страница 89: ...system alarms See About Alarms and Status Codes in this chapter for information about system alarms and status codes Safety Considerations Before performing any maintenance service or troubleshooting...

Страница 90: ...cidents unplanned releases unplanned down situations and running analyzers to failure come at a much higher cost Our customer commitment continues well beyond the start up and com missioning of analyz...

Страница 91: ...uipment Before returning equipment for repair please obtain a Return Material Authori zation To do this follow the link below or click the Return Authorization link on our main Customer Support page C...

Страница 92: ...1 O Ring EPR 218 Measuring Cell 300 4511 4 1 Filterblock Assembly Rebuild Kit See Note 100 1848 4 2 Flow Restrictor 50 cc minute Filterblock Assembly 300 6245 4 2 Flame Arrestor 250 cc minute Filterb...

Страница 93: ...A Cooler Power Supply F3 Fuse SPT 250 V CSA and VDE 5 x 20 mm 300 6256 6 3 A 300 6256 6 3 A Fuses located on terminal strip on Termination board near the top of the Electronics Enclosure see Figure 4...

Страница 94: ...ches dents wear etc Ensuring operating temperatures are within range of their setpoints and ambient temperatures are suitable Ensuring the ambient temperature is at least 15 C 27 F above the high est...

Страница 95: ...th with a soft non abrasive cloth During each analyzer maintenance use a feeler gauge to check the flamepath gap of the Electronics Enclosure flanges enclosure door and housing joining surfaces The ga...

Страница 96: ...in this chapter Fault or Warning Status Conditions If the analyzer is repeatedly generating alarms that may indicate a faulty Peltier Cooler or RTD AMETEK suggests returning the assembly to the facto...

Страница 97: ...surements must be used with each function Therefore if changes are made to the Water Measurement Op tion parameter you will also have to change the Options code parameters If H2O DP EXT is enabled sel...

Страница 98: ...served to give a false indication of a hydrocarbon dewpoint temperature At higher concentrations methanol dewpoints are usually detected as a hydrocarbon dewpoint temperature Oils and other high molec...

Страница 99: ...necessary to clean the Sample and Vent Lines However if there are liquids present in the lines purge the lines with a dry gas or instru ment air Determining whether cleaning or replacing the line is...

Страница 100: ...hen exiting this menu do not save the configuration to the onboard EEPROM this is a temporary condition only 2 After the sample system has depressurized disconnect main AC power to the analyzer by ope...

Страница 101: ...ation data from the EEPROM the analyzer will immediately begin operation The Run Time is reset to zero 9 Reset the Mirror Low setpoint temperature MTLo and the purging time Purge to their normal origi...

Страница 102: ...high or low If at the beginning of the Purging Hold Stage one or both of the photo transistor signals is significantly higher or lower than normal when com pared to the analyzer at the same surroundin...

Страница 103: ...X BOARD COOLER HOUSING 300 6062 PELTIER COOLER ASSEMBLY 100 1578 APPLY THERMALCOTE 300 4477 HEATSINK ASSEMBLY 100 2083 LOCATING PIN 300 4508 FLAME ARRESTOR 301 1821 DOWEL PIN 300 4499 INDEXED MIRROR A...

Страница 104: ...nd the analyzer for explosive gases and proceed only when the area is found to be safe Do not open the Electronics En closure do not connect a serial cable to the RS 232 serial port Communications Por...

Страница 105: ...condition only Change the purging time Purge to 20 minutes or greater Record the original value for future reference when returning it to its original setting When exiting this menu do not save the c...

Страница 106: ...ell HeatsinkAssemblydirectlyaway from the Electronics Enclosure This action will disengage the electrical connections and the alignment pins The Measuring Cell Heatsink Assembly is heavy Use caution w...

Страница 107: ...ove mirror support or mirror Inspect the o ring for damage such as nicks cuts or scratches Typically AMETEK recommends replacing the o ring any time the Measuring Cell is disassembled The mirror suppo...

Страница 108: ...y The tolerances between the two parts are very fine Take care to avoid binding them together which can damage the o ring When the Sample Cell assembly is fully seated in the Opto Ring Assembly rotate...

Страница 109: ...a soft nonabrasive cloth gently clean the joining areas flame path of the Electronics Enclosure and its door Replace and tighten the M10 screws to 9 0 Nm 0 7 Nm 80 in lb 9 in lb 16 Restore AC power to...

Страница 110: ...ee Checking and Recording the Baseline Settings in the Diagnostic Flowcharts section of this chapter Each time you clean the Measuring Cell If the internal parts are severely contaminated more frequen...

Страница 111: ...17 O RING AFLAS 115 300 6242 M6 X 20 HEX SOCKET SCREW 300 4492 3 PLACES SEE NOTE 1 FILTERBLOCK CORE 300 6148 SINTERED DISK 300 6257 2 PLACES TYPE 5 MEMBRANE FILTER WITH 216 O RING 300 8594 HIGH FLOW M...

Страница 112: ...To decrease the bleed down time stop the normal measuring cycle by changing the MTLo setting to 0 5 degree below the MTHi setting Record the original value for future reference when returning it to it...

Страница 113: ...k and Measuring Cell When removing o rings or parts with o rings use an o ring removal tool Carefully remove the one 1 High Flow Membrane Filter and its attached o ring Part No 300 5862 c w 216 o ring...

Страница 114: ...n them If using new Flow Restrictors comes with 008 o ring install one 1 Flow Restrictor in each 3 Filterblock section and hand tighten them Apply Teflon tape to the NPT threads on the 50 cc minute Fl...

Страница 115: ...the section across from the first location and gently press the o ring into the groove Continue alternating locations pressing until the o ring is completely seated in its groove and the Membrane is...

Страница 116: ...the door and replace the 24 M10 screws The torque specification to fasten M10 screws is 9 0 Nm 0 7 Nm 80 in lb 9 in lb 19 Restore AC power to the analyzer After start up the analyzer will immedi atel...

Страница 117: ...I See Warning below The User Interface s push buttons and Window Housing assembly Figure 4 3 Examine the push buttons on the User Interface for signs of wear or damage color loss or scratches on the c...

Страница 118: ...Electronics Enclosure When the Electronics Enclosure is opened for maintenance or repair take extreme care to avoid scratching or damaging its flamepaths Always close the enclosure door and secure it...

Страница 119: ...of aluminum with a blue anodized finish The Window Housing is constructed of aluminum with a black anodized finish Periodically examine the push buttons and the holes in the Window Housing for any vi...

Страница 120: ...PN 903 8797 Rev A Figure 4 3 Window Push button assembly details 4 32 241CE II Hydrocarbon Dewpoint Analyzer...

Страница 121: ...dow Housing is stuck do not attempt to dislodge it using any tools that can scratch nick or otherwise damage it or the win dow Do not use any force to dislodge it If necessary use a lubricant suitable...

Страница 122: ...nholeintheanalyzer housing Place one 1 spring into the end of each push button Align the holes in the Push Button Retainer with the four push buttons springs and slowly place it over the push buttons...

Страница 123: ...e it over the buttons being careful not to damage the housing or buttons Secure it to the analyzer housing using the twelve 12 M6 x 16 screws Tighten the screws in a cross pattern The torque specifica...

Страница 124: ...lly primary Status Code SCode messages are generated The SCode which is the sum of the primary SCodes can be viewed from the Stat History menu The SCode is also presented on an analog output channel w...

Страница 125: ...requires immediate atten tion investigation to the cause of this alarm is required When this SCode con dition occurs LED 3 turns On to alert the operator to this condition Examples of a Warning alarm...

Страница 126: ...Off Spec Alarms An Off Spec or out of specification Alarm indicates that the current value for the Off Spec parameter is higher than a preset value The Off Spec Alarm can be enabled from the Stat His...

Страница 127: ...ry En Dis Alrm 2 Diagnostics Fault Alarm Analyzer in Standby Mode Immediate Service Required review SCode and XSCode in the Stat History menu to gather information before contacting AMETEK The alphanu...

Страница 128: ...ata Detailed information and cor rective action for all of the SCode and XSCode conditions can also be seen in the troubleshooting charts see Status Code Alarm Conditions and Corrective Action To veri...

Страница 129: ...prompt and leave the alarms in their current state Enabling Disabling the Off Spec Alarm The Off Spec Alarm can be enabled turned on or disabled turned off from the Stat History menu When the Off Spe...

Страница 130: ...ode and 4095 XSCode Interpreting Status Codes and Extended Status Codes To resolve SCode into its constituent primary codes subtract the largest pos sible primary code as seen in the Status Code troub...

Страница 131: ...Code 125 Total sum of all primary SCodes found 64 f HC Optics Problem In Hydrocarbon Side Optical Path 61 Remaining sum of all primary SCodes found 32 f H2O Optics Problem In Water Side Optical Path 2...

Страница 132: ...rade the heat ing of the enclosure shelter in which the analyzer is installed Clean the Measuring Cell clean the Filterblock Assembly replace the Mem brane Filters and clean or replace the Sample Line...

Страница 133: ...eatedly until you are viewing the SCode screen If you wish to view the XSCode press again 3 To view the primary status codes from either screen press the or but ton If the alarm is current its descrip...

Страница 134: ...ts primary codes subtract the largest primary code from the displayed number Continue to subtract the largest primary code from the remainder until a primary code is left Example The displayed SCode i...

Страница 135: ...to its specific cor rective action 2 2 Warning w No H2O DP Water Dewpoint Temperature Not Found This alarm is available only if the H2O DP INT option is enabled from the MonitorCFG menu The internal...

Страница 136: ...d be at least 15 C 27 F above the highest expected HCDP temperature If necessary clean the Measuring Cell and Filterblock Assemblies and replace all o rings and Membrane Filters Also inspect the sampl...

Страница 137: ...menu If the mirror temperature remains relatively constant does not drop during the Cooling Stage check the Cooler Power Supply fuse within the Electronics Enclosure and replace it if necessary See F...

Страница 138: ...rd Electronics Enclosure DIGITAL CUSTOMER CONNECTIONS ANALOG CUSTOMER CONNECTIONS AC POWER SUPPLY MAINS SELF POWERED LOOP POWERED FUSE RATINGS KEMA 02ATEX2121 X CSA CERTIFICATE 1108925 LR 48179 30 REF...

Страница 139: ...time At the factory AMETEK will program the customer specif ic parameters in the EEPROM In this case you will only have to install the EEPROM the parameters will take effect immediately upon power up...

Страница 140: ...w rate less than 15 L day 0 53 CFD The purge gas pressure upstream of the Flame Arrestor Fitting cannot exceed atmospheric pressure by more than 1 PSIG 70 mBAR See Figure 4 6 for location of Purge Fla...

Страница 141: ...ng ApplicCFG menu and the surrounding ambient tempera ture If the MTHi setting is higher than the surrounding ambient temperature change it to a value lower than the ambient temperature Ensure that th...

Страница 142: ...n this chapter take all appropriate precautions to ensure the area is safe and then Note The gas must be turned off at the Sample Vent valves and the sample system pressure must be bled down before pe...

Страница 143: ...PN 903 8797 Rev A Figure 4 6 Measuring Cell Assembly components Maintenance and Troubleshooting 4 55...

Страница 144: ...buttons simultaneously while viewing the Main Menu RUN menu Alternatively power to the ana lyzer can be turned Off and then On again using the main breaker Do not randomly reset the analyzer during no...

Страница 145: ...4 C 0 7 F Sensitivity 0 1 C 0 2 F This is for the stability of temperature measurement only Maximum Water Content 500 mg m3 equivalent to a 5 C water dewpoint at 200 PSIG Customer Connections Analog...

Страница 146: ...ow flow rate and sintered metal flame arrestors the sample gas temperature will be at or very close to ambient temperature Sample Transport 1 4 stainless steel instrument tubing recommended heat traci...

Страница 147: ...y connecting the Flame Arrestor Fitting on the Cooler Housing to a purge gas supply typically N2 or to a dry gas supply such as air with a water dewpoint temperature less than 40 C 40 F and a flow rat...

Страница 148: ...db IIB T4 Gb GOST 1ExdIIBT3 X GOST Pattern Approval CE Compliance Complies with all relevant European Directives EMC Electromagnetic Compatibility Directive 2014 30 EU Using the following standard EN...

Страница 149: ...x 241CE II Analyzer ATEX IECEx Marking 301 1392 C CLASS I DIVISION 1 GROUPS C D Western Research Analyzer Model 241CE II ___120Vac ___240Vac 50 60 Hz 275W PROCESS INSTRUMENTS SN ______________________...

Страница 150: ...PN 903 8797 Rev A This page intentionally left blank 5 6 241CE II Hydrocarbon Dewpoint Analyzer...

Страница 151: ...a known dewpoint temperature is possible but it is very time consuming requires elaborate equipment and demands extreme care in controlling the pressure of the gas and the temperature of the saturato...

Страница 152: ...nsation of the propane while setting up the test 3 Connect an accurate pressure gauge and a manual valve to the inlet of the Filterblock Assembly Locate the gauge between the filter and the valve 4 Ne...

Страница 153: ...wpoint temperature of 10 C 1 C 14 F 2 F the absolute pressure of propane in the Measuring Cell must be within 345 1 KPA 4 KPA absolute 50 05 0 6 PSIA For reference the vapor pressures of propane from...

Страница 154: ...rom the two equations is taken as the vapor pressure for propane For completeness the two equations are reproduced here From Reference 2 the Pv is the vapor pressure of propane mm Hg and t is the temp...

Страница 155: ...2 80 10 4 46 81 46 83 46 82 11 0 333 74 333 84 333 79 12 2 48 41 48 42 48 41 10 0 345 01 345 10 345 05 14 0 50 04 50 05 50 05 9 0 356 55 356 65 356 60 15 8 51 71 51 73 51 72 8 0 368 38 368 48 368 43 1...

Страница 156: ...71 72 2 0 503 31 503 68 503 50 35 6 73 00 73 05 73 03 2 1 506 625 504 67 505 05 504 86 35 8 73 20 73 25 73 22 3 0 518 55 518 99 518 77 37 4 75 21 75 27 75 24 4 0 534 13 534 64 534 39 39 2 77 47 77 54...

Страница 157: ...r Dewpoint External Water Content with Customer Pressure Signal Self Powered V I Outputs Remote Start When the analyzer is configured to use the External Water Signal op tion the Remote Start option i...

Страница 158: ...f the external water signal is configured at the factory the equipment listed below will already have been installed before shipping In this case only the electrical connections and calibration voltag...

Страница 159: ...he external water signal or at any time the input ranges for these outputs have been changed certain analyzer parameters must be configured and calibrated To configure the analyzer to display external...

Страница 160: ...ngs discussed in Steps 4 b and 4 c you must select the appropriate option either H2O DP EXT or H2O CT EXT from the Water Measurement Option sub menu of the MonitorCFG menu b Simulate the low range wit...

Страница 161: ...content source C Reading Lo external water dewpoint water content reading on the User Interface D Reading Hi external water dewpoint water content reading on the User Interface E New ExLo newly calcu...

Страница 162: ...lapsed When the signal goes above 2 5 VDC the flag is cleared The analyzer will purge until the signal drops again below mid scale The Purging Hold Stage terminates when the purging timer expires The...

Страница 163: ...hat are not included in the main body of this manual If your Documentation Package includes optional Final As Built job specif ic drawings use those for installation and maintenance diagnostic purpose...

Страница 164: ...PN 903 8797 Rev A Analyzer Block Diagram WX 241CE II 1 B 2 241CE II Hydrocarbon Dewpoint Analyzer...

Страница 165: ...PN 903 8797 Rev A Digital Communications Wiring Diagram WX 241CE II 5 Appendix B B 3...

Страница 166: ...PN 903 8797 Rev A Interconnection Diagram 100 2091 13 LOWER HOUSING DOOR HOUSING N A FUSE RATINGS J2 J1 EURO FUSE RATINGS C B E D G F A H B 4 241CE II Hydrocarbon Dewpoint Analyzer...

Страница 167: ...PN 903 8797 Rev A Electrical Block Diagram 100 2091 15 SEAL ASSEMBLY DETECTOR ASSEMBLY LOWER HOUSING DOOR HOUSING Appendix B B 5...

Страница 168: ...NOTE 3 100 1187 CUSTOMER I O 100 1181 MCU U700 100 2683 OR 100 2684 U701 100 2683 OR 100 2684 U702 100 2683 OR 100 2684 U703 100 2683 OR 100 2684 DIN 1 100 0650 OR 100 0651 U202 100 2685 OUTPUT PRESSU...

Страница 169: ...PN 903 8797 Rev A Probe Mounting WX 241CE II 6 PROBE LOCATION HORIZONTAL DUCTS VERTICAL DUCTS CSA CERTIFICATE 1108925 LR 48179 30 REFERENCE CERTIFICATION NO Appendix B B 7...

Страница 170: ...PN 903 8797 Rev A This page intentionally left blank B 8 241CE II Hydrocarbon Dewpoint Analyzer...

Страница 171: ...available Through process application consulting we create custom designed solutions that meet the needs of your specific application or process ametekpi com USA Pennsylvania 150 Freeport Road Pittsb...

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