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Page   28 

000744MAN-02 

25 MAY 2009 

Heating TXV Adjustment 

If it is determined during the start up procedure that one or more of the heating TXV’s need to be adjusted, the following proce-

dure and record sheet should be used to ensure that adjustments are recorded and performed in a systematic way.  

TABLE 17

     

describes what each of the columns in the Heating TXV record sheet  table represents.  

 
  

The heating TXV’s are set to four turns in from all the way out at the factory.  

This should be sufficient for most installa-

tions, however it is sometimes necessary to make adjustments if the ground conditions vary or if the loop lengths vary.  The procedure 
below explains how to properly adjust the TXV’s so that the task can be completed in the minimum amount of time.    

    

 

The goal is to obtain a superheat value 

of 8-14°F (4-8°C)

 on each evaporator loop.  It is good practice to average out the last 

few readings as the TXV’s tend to cycle, causing the superheat to vary.   

 

 

Adjusting a TXV 

in 

(clockwise) increases the superheat of its evaporator loop.  Adjusting a TXV 

out

 (counter-clockwise)          

decreases the superheat of its evaporator loop.   

 

 

Adjusting one TXV affects the remaining evaporator loops, adjustments must be small and done to only one TXV at a time.   

 

 

Adjustments are done every other time interval (ie every 10 minutes).  The next two intervals should be averaged together for 
the next adjustment. 

 

 

Always adjust the TXV that is the furthest out. 

 

ADJUSTMENT PROCEDURE

 

 
1.  Fill in the information section at the top of the adjustment record sheet.  Circle 

°

F or 

°

C at the top right. 

 
2.  Record all data for the initial readings (elapsed time 0).  Adjust the TXV for the loop that is the furthest out.  Record the num-

ber of the TXV, how much it was adjusted in turns (ie 1/4, 1/2, 1), and in which direction it was adjusted.  Record the new 
position of the adjusted TXV in the appropriate P column of the next row.  Record the remaining TXV positions in their indi-
vidual P columns in the next row.      

 
3.  At the next time interval, record the data in the current row.  Verify that the superheat of the adjusted TXV has changed in the 

desired direction.  Do not adjust the TXV.  Mark —- in the TXV #, Turns, and In/Out columns. 

 
4.  At the next time interval, record all data.  Adjust the TXV that is the furthest out.  Record the TXV #, Turns and In/Out values.       

Record the new position of the adjusted TXV in the appropriate P column of the next row.  Record the remaining TXV posi-
tions in their individual P columns in the next row.      

 
5.  Repeat Steps 2 and 3 until all superheat values are within  

8-14°F (4-8°C)

.    

 

TABLE 17 - TXV Adjustment Record Column Descriptions 

Colunm 

Description 

Time Actual 

Actual time of the reading 

Time EL 

Elapsed time since the first reading 

Common S 

Suction pressure 

Common ET 

Evaporating temperature (from suction gauge or P/T chart) 

Common D 

Discharge pressure 

Loop P  

Loop TXV position.  (Number of turns in from all the way out) 

Loop V 

Loop Vapour Line temperature 

Loop S 

Loop Superheat (Vapour Line temperature - Evaporating temperature 

TXV # 

The TXV that is being adjusted 

Turns 

The number of turns the TXV is being adjusted 

In/Out 

The direction the TXV is being adjusted (In=clockwise, OUT=counter-clockwise) 

Содержание Copper Series

Страница 1: ...Vegas Nevada 89169 AMERICAN DREAM Freon Copper Series Triple Function Installation and Service Manual Email info AmericanDreamGeothermal com Web www AmericanDreamGeothermal com Document Number 000744M...

Страница 2: ...ced A fire extinguisher and proper ventilation should be present whenever brazing is performed CAUTION Venting refrigerant to atmosphere is illegal A proper refrigerant recovery system must be employe...

Страница 3: ...INDOOR COIL FAN CASE REVISIONS 3 Ton HACW P 1 T BLANK or H C or Z SDETV 02 2 T 02 6 S 02 7 T 02 4 Ton HACW P 1 T BLANK or H C or Z SDETV 02 2 T 02 6 S 02 7 T 02 5 Ton P BLANK or H C or Z SDETV HACW 1...

Страница 4: ...l Page 15 Hydronic System Connections Page 15 Duct Sizing Guide Page 17 Freon Copper LOOP CONNECTION AND CHARGING PAGE 21 Line Set Interconnect Tubing Page 21 Pipe Insulation Page 21 Silver Soldering...

Страница 5: ...Ratings Hydronic Heating 60Hz Page 48 Table 21 Heat Pump Electrical Information 230 1 60 Page 52 Table 22 Heat Pump Electrical Information 208 3 60 Page 52 Table 23 Heat Pump Electrical Information 2...

Страница 6: ...talled with the removable end where the filter is inserted on either side to facilitate changing the filter ELECTRICAL CONNECTIONS The heat pump has a concentric 1 093 0 875 knockout for power supply...

Страница 7: ...er of the plenum heater for more information NOTE Some models are not available in two stage at the pre sent time see Electrical Tables The Y2 signal is not used for these units INDOOR LOOP CIRCULATOR...

Страница 8: ...ures equalize in the unit The unit may restart after the timer period has expired Should the unit trip on the safety con trol again the compressor will once again shut down and the counter will be inc...

Страница 9: ...25 MAY 2009 Page 9 000744MAN 02...

Страница 10: ...Page 10 000744MAN 02 25 MAY 2009...

Страница 11: ...7 As the transition from summer to fall begins and the cool ing load is greatly reduced the loops begin to cool down on their own Eventually a point is reached at which the loops are cooled down enou...

Страница 12: ...he COP must be unlocked by command U before using command C to change system settings The list of settings for command C is shown in TABLE 11 It is recommended that the settings be left at the default...

Страница 13: ...25 MAY 2009 Page 13 000744MAN 02...

Страница 14: ...EAT PUMP SIZING TABLE 12 depicts averages WILL VARY WITH ENVELOP EFFICIENCY as a rough guideline to the size of home each heat pump size can handle THE TABLE ABOVE IS FOR INFORMATION ONLY IT SHOULD NO...

Страница 15: ...pass through it to prevent any hot spots in the heater elements TABLE 14 shows the recommended size plenum heater as well as the wire size and breaker size needed to provide power to the plenum heate...

Страница 16: ...Page 16 000744MAN 02 25 MAY 2009...

Страница 17: ...6 15 x 15 20 684 201 1750 18 8 x 40 10 x 30 12 x 24 14 x 20 16 x 17 16 5 x 16 5 20 826 254 2000 18 8 x 40 10 x 30 12 x 24 14 x 20 16 x 17 16 5 x 16 5 22 944 254 2250 20 10 x 38 12 x 30 14 x 26 16 x 22...

Страница 18: ...Page 18 000744MAN 02 25 MAY 2009...

Страница 19: ...25 MAY 2009 Page 19 000744MAN 02...

Страница 20: ...Page 20 000744MAN 02 25 MAY 2009...

Страница 21: ...ine set tubing The line sets can be connected to the ports on the heat pump using couplings or alternately the tubing can be swaged The joints should be silver soldered with 5 silfos AMERICAN DREAM Ge...

Страница 22: ...Page 22 000744MAN 02 25 MAY 2009...

Страница 23: ...ation Record the type of antifreeze and the mixture value on the startup sheet circle Vol or Weight 4 Record the static loop pressure on the startup sheet Line Sets Inside structure 1 Verify that all...

Страница 24: ...l box and compressor 4 Adjust the thermostat setpoint to the desired room temperature and let the unit run through a cycle Record the setpoint and the discharge pressure when the unit shuts off 5 For...

Страница 25: ...connections are correct and securely fastened Circuit breaker or fuse size and wire gauge for Heat Pump A Ga Circuit breaker or fuse size wire gauge and Plenum Heater size A Ga kW Low voltage connect...

Страница 26: ...oop Out Hot Out temperature 7 Indoor Delta T should be between 8 12 F 4 6 C 8 Compressor L1 C current black wire place meter between electrical box and compressor 4 Adjust the aquastat setpoint to the...

Страница 27: ...aker or fuse size wire gauge and Plenum Heater size A Ga kW Low voltage connections are correct and securely fastened Unit Charge Refrigerant charge be fore power is turned on Lbs kg STARTUP DATA Prep...

Страница 28: ...ction at the top of the adjustment record sheet Circle F or C at the top right 2 Record all data for the initial readings elapsed time 0 Adjust the TXV for the loop that is the furthest out Record the...

Страница 29: ...lation Site City Province Country Serial Installer Company Date Model F C TIME COMMON LOOP 1 LOOP 2 LOOP 3 LOOP 4 LOOP 5 LOOP 6 ADJUSTMENT Actual EL S ET D P1 V1 S1 P2 V2 S2 P3 V3 S3 P4 V4 S4 P5 V5 S5...

Страница 30: ...lter 6 months Inspect for dirt Replace if necessary Contactor 1 year Inspect for pitted or burned points Replace if necessary Condensate Drain 1 year Inspect for clogs Remove and clean if necessary Ci...

Страница 31: ...roceed to POWER SUPPLY TROUBLESHOOTING otherwise proceed to STEP 2 STEP 2 Remove the door and electrical box cover and check to see if the HI or LOW LED s are flashing or on Record The results Turn th...

Страница 32: ...AC signal present across C and Stage 1 of the thermo stat Correct the setup Faulty thermostat to heat pump wiring 24VAC signal present across Stage 1 and C of the thermostat but not pre sent across Y1...

Страница 33: ...infinite resistance between any two terminals Note Be sure compressor overload has had a chance to reset If compressor is hot this may take several hours Replace the compressor Burned out motor shorte...

Страница 34: ...Pressure Heating TXV s adjusted too far closed Verify superheat It should be be tween 8 14 F 3 8 C Superheat will be high if TXV is closed too far Adjust TXV to obtain 8 14 F 3 8 C superheat Low Sucti...

Страница 35: ...e or more heating TXV s stuck too far open Adjusting the TXV does not affect the superheat of the loop or the suc tion pressure Low super heat low discharge pressure Adjust the TXV all the way in and...

Страница 36: ...g S and S does not cause the Loop Switch LED to come on or does not cause a loop change Replace the control board High Pressure control and man ual high pressure control trips very fast Faulty reclaim...

Страница 37: ...ir flow are good but suction is low Check static refrigeration pressure of unit for very low value Locate the leak and repair it Spray nine a sniffer and dye are common methods of locating a leak Leak...

Страница 38: ...en White pin 3 and the following at the fan con trol signal harness insert probes in connector where wire is inserted do not unplug the connector Circulation Grey pin 15 Stage 1 Yellow pin 6 Stage 2 Y...

Страница 39: ...at to DXTF Control Box wiring 24VAC not present across Stage 1 C and COM of the aquastat Correct or replace wiring Faulty aquastat to DXTF Control Box wiring 24VAC signal present across Stage 1 NO and...

Страница 40: ...he discharge pressure reduces Surging Discharge Pressure Heating TXV s adjusted too far closed Verify superheat It should be be tween 8 14 F 3 8 C Superheat will be high if TXV s are closed too far Ad...

Страница 41: ...F 3 8 C superheat One or more heating TXV s stuck too far open Adjusting the TXV does not affect the superheat of the loop or the suc tion pressure Low super heat low discharge pressure Attempt to adj...

Страница 42: ...anual Faulty thermostat Thermostat doesn t indicate a call for auxiliary or emergency when it should Replace thermostat Faulty thermostat Thermostat indicates auxiliary or emergency but no 24VAC signa...

Страница 43: ...spect the pump to see if shaft is turning Use an amprobe to measure current draw Replace if faulty Insufficient hot water Heat Pump Prob lem Blockage or restriction in the water line or hot water heat...

Страница 44: ...gerant circuit pressure and connect the vacuum pump to the charging manifold Start the vacuum pump and open the charging manifold valves Vacuum until the vacuum gauge remains at less than 500 microns...

Страница 45: ...25 MAY 2009 Page 45 000744MAN 02 REFRIGERATION CIRCUIT DIAGRAMS...

Страница 46: ...Page 46 000744MAN 02 25 MAY 2009 REFRIGERATION CIRCUIT DIAGRAMS continued...

Страница 47: ...25 MAY 2009 Page 47 000744MAN 02 REFRIGERATION CIRCUIT DIAGRAMS continued...

Страница 48: ...0 802 3 375 43 500 12 7 3 78 65 5 Stage 1 1700 802 2 930 41 900 12 3 4 19 Stage 2 2100 991 4 180 53 300 15 6 3 74 Table 19 Standard Capacity Ratings Cooling 60Hz EAT 80 F 26 7 C STAGE 1 LIQUID LINE 68...

Страница 49: ...g Mode Source Data Indoor Loop Power Consumption Sink Data Outdoor Loop Suct Pres Evap Temp EAT Air Flow LAT Delta T Latent Sensible HAB Compressor Fan Total Electrical Efficiency Disch Pres Cond Temp...

Страница 50: ...0 Hz Cooling Mode Source Data Indoor Loop Power Consumption Sink Data Outdoor Loop Suct Pres Evap Temp EAT Air Flow LAT Delta T Latent Sensible HAB Compressor Fan Total Electrical Efficiency Disch Pre...

Страница 51: ...Hz Cooling Mode Source Data Indoor Loop Power Consumption Sink Data Outdoor Loop Suct Pres Evap Temp EAT Air Flow LAT Delta T Latent Sensible HAB Compressor Fan Total Electrical Efficiency Disch Pres...

Страница 52: ...58 3 5 16 9 20 0 30 10 4 55 15 0 88 4 0 20 0 23 8 40 8 4 65 19 6 123 5 5 26 1 31 0 50 8 4 Models are single stage Table 23 Heat Pump Electrical Information 220 1 50 Model Compressor Fan FLA MCA Max F...

Страница 53: ...25 MAY 2009 Page 53 000744MAN 02 ELECTRICAL DIAGRAMS 230 1 60...

Страница 54: ...Page 54 000744MAN 02 25 MAY 2009 ELECTRICAL DIAGRAMS 230 1 60 continued...

Страница 55: ...25 MAY 2009 Page 55 000744MAN 02 CASE DETAILS Front View Back View Left Side View Right Side View...

Страница 56: ...Page 56 000744MAN 02 25 MAY 2009 Top View Size 2 3 4 Ton CASE DETAILS continued Top View Size 5 Ton...

Страница 57: ...H STAGE 2 STAGE 1 FAN ONLY Recirculation Model Nom Size Full Reduced Full Reduced Full Reduced Tons CFM L s CFM L s CFM L s CFM L s CFM L s CFM L s 25 2 848 400 721 340 721 340 613 289 475 224 404 191...

Страница 58: ...Page 58 000744MAN 02 25 MAY 2009...

Страница 59: ...25 MAY 2009 Page 59 000744MAN 02...

Страница 60: ...only to the completely finished and insulated structure Startup of the unit shall not be scheduled prior to completion of construction and final duct installation for validation of this warranty 4 It...

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