AMBOSS AMB-50MT-OPTI Скачать руководство пользователя страница 5

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Version 1.1.1 dated February 25th, 2013

Page 5

Original operating instructions

MT50

Safety

Representation Conventions

This part of the operating instructions



explains the meaning and use of the warning notices included in these operating

instructions,



defines the intended use of the milling machine,



points out the dangers that might arise for you or others if these instructions are not

observed,



informs you about how to avoid dangers.

In addition to these operation instructions, please observe



applicable laws and regulations,



legal regulations for accident prevention,



the prohibition, warning and mandatory signs as well as the warning labels on the milling

machine.

When installing, operating, maintaining and repairing the milling machine it is necessary to

observe the European standards.
The still applicable country-specific regulations need to be applied for the not yet for the

corresponding national country law implemented German standards.
If required it is necessary to take the corresponding measures to comply with the

country-specific regulations before commissioning the milling machine.

ALWAYS KEEP THIS DOCUMENTATION CLOSE TO THE MILLING MACHINE.

INFORMATION
If you are unable to solve a problem using these operating instructions, please contact us for

advice:





gives additional advices

calls on you to act



enumerations

Содержание AMB-50MT-OPTI

Страница 1: ...GB Operating instructions Milling machine Version 1 1 1 AMB 50MT OPTI...

Страница 2: ...button 13 1 8 3 Milling table 13 1 9 Safety check 14 1 10 Personnel protective equipment 14 1 11 Safety during operation 15 1 12 Safety during maintenance 15 1 12 1 Disconnecting and securing the mil...

Страница 3: ...et milling head to the zero position 35 4 10 Move cross table up and down 35 4 11 Move spindle head carrier backwards and forwards 35 4 12 Move cross table to the left right X axis 36 4 12 1 Manual mo...

Страница 4: ...lling table 76 9 3 Schaltgetriebe Vertikalfr sen Transmission gear vertical milling 77 9 4 Riementrieb Horizontalfr sen Belt drive horizontal milling 78 9 5 Universal Schwenkkopf Universal swiveling h...

Страница 5: ...ention the prohibition warning and mandatory signs as well as the warning labels on the milling machine When installing operating maintaining and repairing the milling machine it is necessary to obser...

Страница 6: ...severe injury of death to the staff WARNING Risk A danger that might cause severe injury to the staff or can lead to death CAUTION Danger of unsafe procedure that might cause injury to the staff or p...

Страница 7: ...an be used as chip and spray guard The table housing does not possess any safety relevant function If required it is possible to disassemble the table housing If the milling machine is used in any way...

Страница 8: ...amping tool such as e g clamping jaws WARNING Risk of injury caused by workpieces flying off Clamp the workpiece in the machine vice Make sure that the workpiece is firmly clamped in the machine vice...

Страница 9: ...and tools with electrical voltages and currents We have used construction resources and safety techniques to minimize the health risk for the staff resulting from these hazards If the milling machine...

Страница 10: ...isks in case of improper behaviour Any tasks which need to be performed beyond the operation in the standard mode must only be performed by the operator if it is indicated in these instructions and if...

Страница 11: ...instructions require staff to confirm participation in training instructions by means of a signature check whether the staff is working safety and risk conscious and observes the operating instruction...

Страница 12: ...the safety device or if it is not functioning for any reason It is your responsibility If a safety device has been activated or has failed the milling machine must only be used if you have removed the...

Страница 13: ...tch is switched off In the position 0FF the lockable main switch can be secured against acciden tal or non authorized switching on by means of a padlock When the main switch is switched off the curren...

Страница 14: ...t Protect your face and eyes wear a safety helmet with facial protection when performing works where your face and eyes are exposed to hazards Use protective gloves when handling pieces with sharp edg...

Страница 15: ...the milling machine until the machine completely stopped moving Use the prescribed personnel protective equipment Wear close fitting clothes and a hairnet if required Do not use protective gloves when...

Страница 16: ...work and re install them once the work has been completed This includes Covers Safety indications and warning signs Earth ground connections If you remove protective or safety devices re fit them imme...

Страница 17: ...o t o M Motor power vertical W k 2 2 1 1 e l d n i p s 2 3 Dimensions 0 4 K S g n i l l i m l a c i t r e v g n i l l i m l a t n o z i r o h t a e s e l d n i p S m m 0 4 2 x m m 0 0 8 e l b a t s s...

Страница 18: ...n i m 5 1 1 g n i l l i m l a c i t r e v d e e p s e l d n i p S 1 1 750 min 1 8 g n i l l i m l a c i t r e v s e g a t s r a e G n i m 8 5 g n i l l i m l a t n o z i r o h d e e p s e l d n i p S...

Страница 19: ...noise disturbance it is not possible to use it reliably to determine if further precaution measures are required or not The following factors influence the actual degree of the noise exposure of the...

Страница 20: ...r load can cause severe injuries or even death Check that the lifting and load suspension gear has sufficient load capacity and that it is in perfect condition Observe the accident prevention regulati...

Страница 21: ...g a spirit level Check if the underground is sufficiently stable and rigid Total weight on page 18 ATTENTION If the underground is insufficiently rigid it may result in overlaying of vibrations betwee...

Страница 22: ...wn on page 36 Alternatively it is possible to lift the Milling machine by means of a sling as displayed in Abbildung 3 1 The cross table has to be completely travelled to the machine stand The spindle...

Страница 23: ...f required use anti vibratory feet refer to machine accessory SE1 SE2 Item No 3381012 3381016 for the mounting foot Align the Milling machine with a machine spirit level Check the alignment of the mac...

Страница 24: ...ine by inexperienced staff you endanger people and the machine We do not take any liability for damages caused by incorrectly performed commissioning 3 5 1 Cleaning and lubricating Remove the anti cor...

Страница 25: ...ing level of the gear oil The Milling machine is delivered with gear oil Check the filling levels of the gear vertical milling and of the infeed of the X axis If required fill the tank of the gear wit...

Страница 26: ...of any failure in operation and make sure that it can not be started up accidentally or without authorization Notify the person responsible immediately of any modification Safety during operation on...

Страница 27: ...FF The push button OFF switches off the rotation of the spindle Push button spindle Anti clockwise rotation The push button switches on the rotation of the spindle Horizontal milling Push button spind...

Страница 28: ...ush button Close the spindle protection INFORMATION The control can be switched on only when all actuators such as the feed lever is in neutral position Switch the control on Press the push button Sta...

Страница 29: ...the V belts ATTENTION Make sure that the V belt has the right tension If the V belt is tensed too strong or too weak it might result in damages The V belts are well tensed if it is possible to push it...

Страница 30: ...February 25th 2013 Page 30 Original operating instructions MT50 GB 4 6 2 Speed table horizontal milling Use an open end wrench in order to be able to open the cover Fig 4 4 Speed table horizontal mil...

Страница 31: ...hanging the speed using the gear switch On the drilling milling head there are two levers to switch over the gear to the desired spindle speed The speeds indicated in the table are resulting from the...

Страница 32: ...Steel 10 25 m min Grey cast iron 10 22 m min Al alloy hardened 150 350 m min Speed min 1 3 8 1 3 4 6 3 1 0 0 2 1 9 7 2 2 1 9 5 3 5 8 7 2 4 9 1 1 5 7 1 0 8 9 9 1 0 8 0 4 6 7 4 2 1 6 0 1 6 5 1 1 7 7 7...

Страница 33: ...ing emulsion as coolant procured from the specialised trade Make sure that the coolant is properly absorbed Respect the environment when disposing of any lubricants and coolants Follow the manufacture...

Страница 34: ...m the gear Therefore we recommend to slew the milling head only as far as no oil escapes while the vertical spindle is running INFORMATION The gear of the milling machine is located in open reservoirs...

Страница 35: ...indicator gauge Clamp the nuts again 4 10 Move cross table up and down Manual movement of the Z axis The height adjustment of the cross table is performed by means of a crank handle Release clamping l...

Страница 36: ...options to move the cross table into the X direction By turning the crank handle at the front of the table Using the automatic table feed 4 12 1 Manual movement of the X axis In order to manually mov...

Страница 37: ...ble and the operating mode Rapid mode or Feed are selected by means of the selection lever The movement is performed by means of the direction lever ATTENTION When the table feed speed is modified the...

Страница 38: ...Move cross table forwards backwards Y axis Release clamping lever Engage the crank handle into the coupling by pressing Crank the cross table to the desired position Fig 4 17 Move the cross table in Y...

Страница 39: ...far first move the spindle head completely to the front in order to be able to pass the arm of the control panel while slewing Fig 4 10 Move spindle head carrier backwards and forwards on page 37 Rele...

Страница 40: ...e side milling cutters to the desired position of the milling spindle Determine the position of the slide bearing Fig 4 19 Milling spindle horizontal milling Fix the milling spindle by means of the dr...

Страница 41: ...erefore if required release the clamping screws by slightly turning the spindle head carrier before plug in in the counterbearing Retighten the clamping screws after plugging them in Fig 4 18 Turn spi...

Страница 42: ...ith a suitable cooling lubricant ensures better working results and a longer durability of the cutting tools Adjust the rate of flow by means of the stop and dosing valve ATTENTION Failure of the pump...

Страница 43: ...s Fig 5 1 DPA 2000 5 2 The position display at the rear Fig 5 2 Position display rear Signal selection for input signal Top Sinus 11uAp p signal Bottom TTL square wave signal The setting is depending...

Страница 44: ...oordinate axis the indicator light is positioned on the left of it 5 t u p n i c i r e m u n e h t o T s y e k c i r e m u N 6 Decimal point linear operat ing speed Setting key To input the decimal po...

Страница 45: ...uting the holes along the inclined line The adding function of the calculator or holes distributing along the inclined line 19 Key for subtraction distrib uting the holes on the circle The subtraction...

Страница 46: ...28 Tool 6 key To display the data coordinates of the tool 6 the indicator light is positioned above 29 Tool 7 key To display the data coordinates of the tool 7 the indicator light is positioned above...

Страница 47: ...nstructions GB 6 Digital earthing DGND Blue Tachometer photoelectric switch power supply minus Outer switch shared cable 7 Little speed status LIN Yellow Outer switch low speed signal 9 Analogue earth...

Страница 48: ...testing during this process the LED shows the following A The serial number of the position display B Company name C Software version after completing the self test the position display switches over...

Страница 49: ...set the display value of the current position Example Preset the current position on the X axis at 12 324 Proceeding when machining Go back to the standard display mode Press the key in order to selec...

Страница 50: ...ard display mode Press the key the mi display light is illuminated I e the function mode is Milling machine Press the key the mi display light is off I e the function mode is Lathe When you are in the...

Страница 51: ...order to create the data coordinates for the tool 2 X 1 000 Y 2 000 Proceeding Go back to the standard display mode Press the key select the tool 2 the display light on the key is illuminated Press th...

Страница 52: ...ver the display mode Remark When the position display is in a mode you cannot switch over You first have to go back to the standard display mode When the display light of the key is illuminated it mea...

Страница 53: ...s the key the display light REF is no longer illuminated and the standard display mode is displayed again Remark During the entry of digits the display light beside the key is illuminated In order to...

Страница 54: ...ctions are executed when the position display is in the function milling the display light milling is illuminated and in the standard display mode 6 12 Plunging hole along the inclined line function I...

Страница 55: ...the key several times the coordinate layer changes according to the following sequence In order to change from the XY coordinate layer to the YZ layer In order to change from the YZ coordinate layer...

Страница 56: ...rupt the function and return to the standard display except for the above mentioned cases Remark When you are in the status of the subdivided hole along the inclined line of the subdivided hole on the...

Страница 57: ...e display at the top right displays and indicates that you can enter the coordinates for the position of the centre The XY coordinate layer is the standard layer The position of the current coordinate...

Страница 58: ...f the angle of the starting point and press the key to confirm your entry The display at the top right displays and indicates that you can enter the value of the angle of the end point The LEDs on the...

Страница 59: ...eg ments which are machined and the X axis along the positive direction on the YZ layer an inclination between these points and the Y axis along the positive direction Proceeding I Entering parameters...

Страница 60: ...k to the standard display In the mode machining inclined line press the key in order to interrupt this function and to go back to the standard display except for the above described cases 6 15 Arc mac...

Страница 61: ...dicate the last entry radius value of the arc The new entered value is displayed with the LEDs on the Y axis Enter the arc radius and press the key to confirm your entry The display at the top right d...

Страница 62: ...coordinate axis and the display light of this axis is illuminated Enter the new coordinate values Press the key to confirm your entry Repeat the above mentioned three steps in order to complete the en...

Страница 63: ...machining of the whole arc is competed Press the key in order to select the following point and the reference sequence number increases When the sequence number of the point equals the calculated maxi...

Страница 64: ...g direction Press the digit keys the key and the key in order to enter the new programming values Parameters When there is no modification for the displayed parameter skip this step Press the key to s...

Страница 65: ...solution of the Z axis Axes X Z 0 Y Z No of the parameter Resolution P 13 P 14 P 15 5 m 50 50 50 2 0 2 0 2 0 2 m 10 0 0 1 0 0 1 0 0 1 m 1 0 1 0 1 0 1 m Parameter Description P 16 The linear error comp...

Страница 66: ...maximum nominal value can amount to 3 000 and the mini mum nominal value can amount to 30 When the first switch for the signal of the first stage is activated the posi tion display indicates the main...

Страница 67: ...axis for the 2 axis position display displays the nominal value of the output maximum workpiece diameter Enter the new nominal value of the output maximum workpiece diameter Unit mm Press the key to...

Страница 68: ...e operation long service life of the milling machine and the quality of the products to be manufactured Also devices and equipment from other manufacturers have to be in good order and condition 8 1 S...

Страница 69: ...starting the machine Safety check on page 15 WARNING Before starting the milling machine you must check that ther e is no danger for persons and that the milling machine is not damaged 8 2 Inspection...

Страница 70: ...s such as slide guideways feed spindles spindle nuts have to be lubricated with oil in regular intervals Always slightly oil blank surfaces Lubricate lifting spindle of the cross table with rolling be...

Страница 71: ...T50 GB Start of work after every maintenance or repair work Spindle gear Vertical milling Oil level control The oil level must at least attain the centre resp top marking of the oil sight glass Fig 8...

Страница 72: ...ve the spindle run for a few minutes the oil will heat up and easily penetrate from the opening Unscrew the screw from the drain hole Fig 8 6 Drain hole vertical gear Unscrew the screw from the filler...

Страница 73: ...e wipers in order to attain the readjusting screws of the corresponding V ledges Turn the readjusting screws clockwise using a screw driver until it is only possible to move the guideway only slightly...

Страница 74: ...e company Optimum Maschinen Germany GmbH does not take any responsibility nor does it guarantee against damages and operating malfunctions resulting from failure to observe these operating instruction...

Страница 75: ...Version 1 1 1 vom 25 Februar 2013 Seite 75 Originalbetriebsanleitung MT50 D 9 Ersatzteile Spare parts 9 1 S ule und Fu Column and Base Abb 9 1 Column and Base...

Страница 76: ...Version 1 1 1 vom 25 Februar 2013 Seite 76 Originalbetriebsanleitung MT50 D 9 2 Fr stisch Milling table Abb 9 2 Fr stisch 1 5...

Страница 77: ...Version 1 1 1 vom 25 Februar 2013 Seite 77 Originalbetriebsanleitung MT50 D 9 3 Schaltgetriebe Vertikalfr sen Transmission gear vertical milling Abb 9 3 Schaltgetriebe...

Страница 78: ...Version 1 1 1 vom 25 Februar 2013 Seite 78 Originalbetriebsanleitung MT50 D 9 4 Riementrieb Horizontalfr sen Belt drive horizontal milling Abb 9 4 Vorschubgetriebe 2 4...

Страница 79: ...Version 1 1 1 vom 25 Februar 2013 Seite 79 Originalbetriebsanleitung MT50 D 9 5 Universal Schwenkkopf Universal swiveling head Abb 9 5 Universal Schwenkkopf...

Страница 80: ...atzteilnummer zusammengesetzt aus 0 Artikel nummer Positionsnummer Bestellmenge When ordering spare parts the items specified below will be considered Machine name year of construction spare part numb...

Страница 81: ...Version 1 1 1 dated Februar 25th 2013 Page 81 Original operating instructions MT50 GB 10 Wiring diagram...

Страница 82: ...Version 1 1 1 dated Februar 25th 2013 Page 82 Original operating instructions MT50 GB...

Страница 83: ...e the tool Have the bearing replaced on the spindle head Correctly clamp the tool Replace the clamping chuck It is not possible to insert the taper into the spindle sleeve Remove dirt grease or oil at...

Страница 84: ...orking spindle does not move up and down Readjusting ledge is loose Loose clamping chuck Tool is blunt Tool is not fixed Readjust bearing clearance or replace bearing Readjust bearing play fixed beari...

Страница 85: ...nts wrongly the displayed dis tance does not comply with the actual distance 1 Make sure that the machine tool and the cover of the position display are cor rectly earthed 2 Inaccuracy of the machine...

Страница 86: ...play 1 Make sure that the machine tool and the cover of the position display are cor rectly earthed 2 Make sure that the shielding cable between the reader and the metal cover are connected correctly...

Страница 87: ...f the tool holder cone of the drill of the drill chuck Workpiece Piece to be milled drilled or machined Draw in rod Threaded rod to fix the taper mandrel in the spindle sleeve Drill chuck Drill bit ch...

Страница 88: ...B 13 4 Product follow up We have a follow up service for our products which extends even after shipment We would be grateful if you could send us the following information Modified settings Experience...

Страница 89: ...and warranty claims Using the product beyond the technical options and proper use in particular due to overstraining of the machine Any defects arising by one s own fault due to faulty operations or i...

Страница 90: ...l recycling The packaging wood can be supplied to the disposal or reuse It is possible to crush any packaging material made of cardboard and supply it to the waste paper collection The films are made...

Страница 91: ...up used coolant emulsions and oils since only used oils which had not been mixed up are recyclable The disposal advices for the used lubricants are made available by the manufacturer for lubricants I...

Страница 92: ...alfunctions 89 Position display 91 Mechanical maintenance work 17 Milling head Set zero position 36 O Obligations operating company 12 operator 12 Operating material 19 P Personnel protective equipmen...

Страница 93: ...Version 1 1 1 dated February 25th 2013 Page 93 Original operating instructions MT50 GB...

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