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Table of Contents

ZG-

BAG0051.5 02.14

5.3

Hydraulic service brake system ............................................................................................ 46

5.3.1

Coupling the hydraulic service brake system........................................................................ 46

5.3.2

Uncoupling the hydraulic service brake system.................................................................... 46

5.3.3

Emergency brake .................................................................................................................. 46

5.4

Parking brake ........................................................................................................................ 48

5.5

Overrun brake with automatic reversing ............................................................................... 49

5.6

Wheel chocks ........................................................................................................................ 49

5.7

Safety chain for implements without brake system............................................................... 50

5.8

Drawbars ............................................................................................................................... 51

5.9

Hydraulic joints ...................................................................................................................... 52

5.9.1

Coupling the hydraulic hose lines ......................................................................................... 53

5.9.2

Decoupling the hydraulic hose lines...................................................................................... 53

5.10

AMATRON 3

in-cab terminal.......................................................................................... 54

5.11

Spreading discs

............................................................................................................ 55

5.12

Boundary spreading .............................................................................................................. 56

5.13

Slide gate and dosing slider .................................................................................................. 56

5.14

Belt conveyor driven hydraulically......................................................................................... 57

5.15

Hydraulically driven spiral agitators....................................................................................... 57

5.16

Weighing technology ............................................................................................................. 58

5.17

Foldable ladder...................................................................................................................... 58

5.18

Charging sieves..................................................................................................................... 58

5.19

Ascent with platform .............................................................................................................. 59

5.20

Stand ..................................................................................................................................... 60

5.21

Swivelable hopper cover (optional) ....................................................................................... 61

5.22

Control block and machine computer.................................................................................... 61

Commissioning ......................................................................................... 62

6.1

Checking the suitability of the tractor .................................................................................... 63

6.1.1

Calculating the actual values for the total tractor weight, tractor axle loads and load
capacities, as well as the minimum ballast ........................................................................... 63

6.1.2

Requirements for tractor operation with attached machines................................................. 67

6.1.3

Machines without their own brake system ............................................................................ 68

6.2

Securing the tractor / machine against unintentional start-up and rolling ............................. 69

6.3

Fitting wheels ........................................................................................................................ 70

6.4

Initial operation of service brake system ............................................................................... 70

6.5

Adjusting the height of the machine drawbar........................................................................ 71

6.6

Adjusting the system setting screw on the hydraulic block ................................................... 72

Coupling and uncoupling the machine ................................................... 74

7.1

Coupling the machine ........................................................................................................... 74

7.2

Uncoupling the machine........................................................................................................ 75

7.2.1

Manoeuvring the uncoupled machine ................................................................................... 77

Adjustments............................................................................................... 78

8.1

Setting the spread rate .......................................................................................................... 80

8.2

Spread rate control (fertiliser calibration) .............................................................................. 80

8.2.1

Determining the fertiliser calibration factor while stationary.................................................. 81

8.2.2

Determining the fertiliser calibration factor automatically using the weighing spreader ....... 83

8.3

Setting the working width ...................................................................................................... 85

8.3.1

Replacing the spreading discs .............................................................................................. 86

8.3.2

Adjusting the spreading vane positions................................................................................. 87

8.3.3

Checking the working width with the mobile test rig (optional) ............................................. 89

Transportation ........................................................................................... 90

Use of the machine ................................................................................... 92

10.1

AMATRON 3

Work menu............................................................................................... 93

Содержание ZG-B 5500 Ultra Hydro

Страница 1: ...az ZG B 5500 Ultra Hydro ZG B 8200 Ultra Hydro Bulk Fertiliser Spreader MG2338 BAG0051 5 02 14 Printed in Germany Please read this operating manual before first commis sioning Keep it in a safe place...

Страница 2: ...self The person in question would not only harm himself but also make the mistake of blaming the machine for pos sible failures instead of himself In order to ensure success one should enter the mind...

Страница 3: ...RKE H DREYER GmbH Co KG Postfach 51 D 49202 Tel Fax E mail Hasbergen 49 0 5405 501 0 49 0 5405 501 234 amazone amazone de Spare part orders Spare parts lists are freely accessible in the spare parts p...

Страница 4: ...safety information Only after careful reading will you be able to benefit from the full scope of your newly purchased machine Please ensure that all the machine operators have read this operating man...

Страница 5: ...ed 22 2 15 Safety conscious working 22 2 16 Safety information for the operator 23 2 16 1 General safety and accident prevention information 23 2 16 2 Hydraulic system 26 2 16 3 Electrical system 27 2...

Страница 6: ...ting the actual values for the total tractor weight tractor axle loads and load capacities as well as the minimum ballast 63 6 1 2 Requirements for tractor operation with attached machines 67 6 1 3 Ma...

Страница 7: ...12 6 Checking the control butterfly valve outlet openings and agitator 115 12 7 Drawbars 116 12 8 Axle and brake 117 12 8 1 Line filter 122 12 9 Parking brake 123 12 10 Tyres wheels 124 12 10 1 Tyre...

Страница 8: ...n the operating manual are always seen from the direction of travel 1 3 Diagrams used Operator control action and responses Actions to be carried out by the operator are given as a numbered list It is...

Страница 9: ...lations Have been trained in working with on the machine Have read and understood this operating manual The operator is obliged To keep all the warning symbols on the machine in a legible state To rep...

Страница 10: ...cable These shall be available to the operator at the latest on the comple tion of the contract Guarantee and liability claims for damage to peo ple or goods will be excluded if they can be traced bac...

Страница 11: ...diate death or serious physical injury WARNING Indicates a medium risk which could result in death or serious physical injury if not avoided If the instructions are not followed then this may result i...

Страница 12: ...the operator and mainte nance personnel Check all the available safety equipment regularly 2 4 Safety and protection equipment Before each commissioning of the machine all the safety and protec tion e...

Страница 13: ...behaviour have been trained if necessary and have been in formed about the necessary protective equipment and meas ures 3 People with specialist technical training shall be considered as a specialist...

Страница 14: ...check the function of the safety equipment 2 10 Design changes You may make no changes expansions or modifications to the ma chine without the approval of AMAZONEN WERKE This is also valid when weldi...

Страница 15: ...e parts from third parties does not guarantee that they have been con structed in a way as to meet the requirements placed on them AMAZONEN WERKE shall accept no liability for damage caused by the use...

Страница 16: ...l consists of two fields Field 1 is a symbol describing the danger surrounded by triangular safety symbol Field 2 is a symbol showing how to avoid the danger Warning symbols explanation The column Ord...

Страница 17: ...neral safety instructions ZG B BAG0051 5 02 14 17 2 13 1 Positions of warning symbols and other labels The following diagrams show the arrangement of the warning symbols on the machine Fig 1 Fig 2 Fig...

Страница 18: ...onnel riding on treads or platforms This danger can cause extremely serious and potentially fatal injuries It is forbidden to ride on the machine or climb the machine when it is running This also appl...

Страница 19: ...nes using your hand or fingers Read and observe the information in the operating manual before carrying out main tenance and repair work on the hydraulic hose lines If you are injured by hydraulic flu...

Страница 20: ...rolling These dangers can cause extremely serious and potentially fatal injuries Secure the tractor and the machine against unintentional start up and rolling before any intervention in the machine De...

Страница 21: ...e machine Causes serious potentially fatal injuries any where on the body Secure the machine against unintended contin ued movement before uncoupling the machine from the tractor To do this use the pa...

Страница 22: ...h non secured working areas Failure of important machine functions Failure of prescribed methods of maintenance and repair Danger to people through mechanical and chemical impacts Risk to environment...

Страница 23: ...tractor and the connected machine Connecting and disconnecting the machine Only connect and transport the machine with tractors suitable for the task When connecting machines to the tractor three poin...

Страница 24: ...ion elements of the machine and their function There is no time for this when the machine is already in opera tion Do not wear loose fitting clothing Loose clothing increases the risk over being caugh...

Страница 25: ...d brake delay for the loaded vehicle combination tractor plus connected machine Check the brake power before moving off When turning corners with the machine connected take the broad load and balance...

Страница 26: ...gnition key Have the hydraulic hose line checked at least once a year by a specialist for proper functioning Replace the hydraulic hose line if it is damaged or worn Only use original hydraulic hose l...

Страница 27: ...the following safety information is not followed If retrofitting electrical units and or components on the ma chine with a connection to the on board power supply the user is responsible for checking...

Страница 28: ...ling rings on the hose couplings of the supply and brake line Only move off with the machine connected when the pressure gauge on the tractor shows 5 0 bar Drain the air reservoir every day Before dri...

Страница 29: ...the specifications of AMAZONEN WERKE 2 16 7 Fertiliser spreader operation Stay clear of the working area Danger from flying fertiliser parti cles Direct persons away from the throwing range of the fer...

Страница 30: ...d retighten them as necessary Secure the raised machine and or raised machine parts against unintentional falling before maintaining repairing or cleaning the machine When replacing work tools with bl...

Страница 31: ...u may only couple and transport the machine with a tractor for loading and unloading if the tractor meets the necessary power requirements Pneumatic braking system Only move off with the machine conne...

Страница 32: ...the machine This helps you to understand the machine better 4 1 Overview of subassemblies Fig 6 1 Stand 2 Fold out ladder for ascending the hopper 3 Frame 4 Parking brake 5 Belt conveyor 6 Hopper 7 S...

Страница 33: ...ine computer 4 Oil filter 5 Wheel chocks 4 2 Safety and protection equipment Fig 8 1 Guard tube 2 Spreading discs 3 Chain guard for agitator shaft drive 4 Hood with agitator shaft spreading disc drive...

Страница 34: ...ith coupling head for air pressure brake Not shown Brake line with connection to hydraulic brake Fig 9 4 4 Transportation equipment Fig 10 1 2 rear lights 2 2 brake lights 3 2 turn indicators required...

Страница 35: ...sidered as improper For any damage resulting from improper use the operator bears the sole responsibility AMAZONEN WERKE assumes no liability whatsoever 4 6 Danger areas The danger area is the area a...

Страница 36: ...oving parts Rotating spreading discs with spreading vanes Rotating agitator shaft and agitator shaft drive Hydraulic actuation of the sliders Electric actuation of the dosing sliders When climbing ont...

Страница 37: ...2300 2450 2630 700 50 26 5 0 2550 2300 2550 2630 23 01 2026 0 2437 2410 2437 2740 28L 26 50 2664 2422 2664 2752 300 95 R46 100 2560 2110 2517 340 85 R48 100 2600 2150 2544 460 85 R38 100 2700 2250 25...

Страница 38: ...le 566 340 85 R 48 10 Hole 524 460 85 R38 10 Hole 582 460 85 R46 10 Hole 544 520 70 R38 10 Hole 602 520 85 R42 10 Hole 690 520 85 R46 10 Hole 730 Axle braked 397 unbraked 197 Pneumatic brake 50 Drawba...

Страница 39: ...750 1 6 7 100 9 100 1 6 8 300 10 300 1 6 7 750 9 750 1 6 7 100 9 100 1 6 520 85 R 42 LI155A8 _ _ _ 8 300 10 300 1 6 7 750 9 750 1 6 7 100 9 100 1 6 520 85 R 42 LI162A8 _ _ _ 1 000 12 000 1 6 9 500 11...

Страница 40: ...e for the combined hydraulic transmission fluid circuits of all standard makes of tractor Hydraulic control units Depending on equipment see page 52 Brake system Dual circuit service brake system 1 ho...

Страница 41: ...d to apply granuled fertiliser The product Fig 12 3 is transported out of the hopper Fig 12 2 by the belt conveyor Fig 12 1 by means of a flap controller Fig 12 4 and delivered into the fertiliser ant...

Страница 42: ...axle for 8 000 kg 25 km h Solo dual circuit pneumatic braking system Solo hydraulic brake system for export only Equipment of the ZG B Ultra Hydro Speed dependent metering via electro hydraulically c...

Страница 43: ...etting position marking The braking force is set in 3 stages depending on the load status of the machine Machine full 1 1 Machine partially full 1 2 Machine empty 0 Brake released Fig 13 Fig 14 1 Air...

Страница 44: ...e gauge on the tractor shows 5 0 bar WARNING Risk of crushing cutting being caught or drawn in or impact through the accidentally rolling machine if the service brake is released Dual circuit pneumati...

Страница 45: ...stem will be released and may set the unbraked machine in motion When the machine is uncoupled or pulled away from the trailer air is vented from the trailer brake valve supply line The trailer brake...

Страница 46: ...hten the hydraulic screw union if present hand tight 5 3 2 Uncoupling the hydraulic service brake system 1 Loosen the hydraulic screw union if present 2 Protect the hydraulic plug and hydraulic socket...

Страница 47: ...ure accumulator of the emergency brake is being charged DANGER Risk of accident through brake malfunction After withdrawing the safety splint e g when activating the emer gency brake it is essential t...

Страница 48: ...ig 17 Fig 18 Crank position for releasing applying in the end area the parking brake requires approx 20 kg man ual force to be applied Fig 18 Fig 19 Crank position for quick releasing applying A Apply...

Страница 49: ...ng Fig 20 1 Parking brake Off A On B 2 Pulling cable When coupling the machine Fasten the parking brake pulling cable to a fixed point on the tractor Fig 20 5 6 Wheel chocks Use wheel chocks to preven...

Страница 50: ...without brake system Implements without a brake system or with a single line brake system must be equipped with a safety chain in compliance with local country regulations The safety chain must be co...

Страница 51: ...ight adjustable The bulk fertiliser spreader can be equipped with a Straight drawbar Fig 23 Cranked hitch drawbar Fig 24 The yoke bar is fastened in the tractor pin coupling The hitch drawbar is faste...

Страница 52: ...hydraulic function Tractor control unit Function Hose identifica tion Open 1 beige Double acting Hopper cover optional Close 2 beige Single acting Oil circulation All functions switchable via AMATRON...

Страница 53: ...hine to the hydraulic system of the tractor Do not mix any mineral oils with biological oils Observe the maximum approved hydraulic fluid pressure of 200 bars Only couple clean hydraulic connectors Pl...

Страница 54: ...rs the ZG B in a convenient manner The hydraulic functions are operated using the AMATRON 3 Switch spreading disc drive on off Open and close the slide gates Open and close the hopper covers Fig 25 To...

Страница 55: ...Spreading vane Long Fig 28 3 Adjustment scale with values from 35 to 55 Short Fig 28 4 Adjustment scale with values from 5 to 28 Fig 28 The U shaped spreading vanes are installed in such a way that t...

Страница 56: ...preading discs makes it possible to spread along field borders as prescribed by the fertiliser ordinance 5 13 Slide gate and dosing slider Fig 30 Dosing slider The spread rate is set electronically wi...

Страница 57: ...oller to the spreader units Fig 31 1 Belt conveyor 2 Flap controller Fig 31 The belt conveyor is driven hydraulically by a gearbox Fig 32 1 Hydraulic motor 2 Gearbox Fig 32 5 15 Hydraulically driven s...

Страница 58: ...17 Foldable ladder The foldable ladder Fig 36 1 enables a user to comfortably ascend the hopper for cleaning pur poses Warning Keep the ladder folded in and locked when the vehicle is in mo tion Fig 3...

Страница 59: ...flap controller for cleaning and maintenance purposes To climb up pull out the ladder with plat form and fold down the ladder Fig 38 If the ladder is no longer needed swing it up Fig 39 and slide it f...

Страница 60: ...pling 1 Hold the inside of the stand steady and pull the pins Fig 40 3 out of the stand 2 Lower the stand 3 Insert the pins in the upper hole and secure them 4 Wind down the stand Fig 40 1 to the limi...

Страница 61: ...nd machine computer The valves of the hydraulic block are actuated via the AMATRON 3 thus ensuring all the hydraulic functions Depending on the equipment the adjustable hydraulic throttles for the hyd...

Страница 62: ...e for the task The tractor and machine must meet the national road traffic regulations The operator and the operator shall be responsible for compli ance with the statutory road traffic regulations WA...

Страница 63: ...be subjected to at least 20 of the empty weight of the tractor The tractor must achieve the brake delay specified by the tractor manufacturer even with the machine connected 6 1 1 Calculating the act...

Страница 64: ...1 a2 See technical data of tractor and front ma chine mounting or front weight or measure ment a1 m Distance from the centre of the front axle to the centre of the lower link connection See tractor op...

Страница 65: ...e tractor operating manual in the table section 6 1 1 7 6 1 1 4 Calculation of the actual total weight of the combined tractor and machine H L V tat F T G G Enter the numeric value for the calculated...

Страница 66: ...apers The actually calculated values must be less than or equal to the permissible values WARNING Risk of crushing cutting being caught or drawn in or impact through insufficient stability and insuffi...

Страница 67: ...tion to the maximum permitted drawbar load You will find the maximum permitted drawbar load in the vehicle documentation or on the rating plate on the connection fitting of your tractor Maximum permis...

Страница 68: ...r the connection fitting on the connection fitting itself in the operating manual for your tractor 6 1 3 Machines without their own brake system WARNING Risk of crushing cutting being caught or drawn...

Страница 69: ...long as the tractor engine is running with a con nected turbine shaft hydraulic system When the ignition key is inserted in the tractor and the trac tor engine with the connected turbine shaft hydraul...

Страница 70: ...table spare tyres 3 Remove inflatable spare tyres CAUTION Take care when removing the inflatable spare tyres and putting the running wheels in place 4 Place the running wheels on threaded bolts 5 Tigh...

Страница 71: ...using the support 2 Support the drawbar on a stable trestle Fig 48 1 and unscrew both securing screws Fig 48 2 3 The spacer discs Fig 48 3 can be turned evenly to adjust the drawbar The buffers Fig 48...

Страница 72: ...r the pressure free return flow The tractor hydraulic system determines the setting of the system setting screw on the hy draulic block Fig 49 1 Depending on the tractor hydraulic system the system se...

Страница 73: ...he machine behind the cover plate Adjusting the system converting bolt 1 Unscrew the cover 2 Screw the system converting bolt to the stop in the following direction outwards factory setting use the di...

Страница 74: ...fficient stability and insufficient tractor steering and braking power on improper use of the tractor You may only connect the machine to tractors suitable for the pur pose For this see the chapter Ch...

Страница 75: ...2 3 Check whether the universal joint shaft of the tractor is switched off 2 4 Connect the supply lines to the tractor 3 Now reverse the tractor towards the machine so that the con nection fitting ca...

Страница 76: ...parking area on solid ground 2 Uncouple the machine from the tractor 2 1 Secure the machine against unintentionally rolling See page 69 2 1 Lower the stand to the parking position 2 2 Uncouple the co...

Страница 77: ...the service brake Fill the air reservoir Remove all air from the braking system at the drain valve on the air reservoir 1 Connect the machine to the manoeuvring vehicle 2 Brake the manoeuvring vehicle...

Страница 78: ...ne Secure the tractor cabin against entry of other persons to prevent unintentional actuation of the tractor s hydraulic system Configure all settings of the AMAZONE ZG B bulk fertiliser spreader acco...

Страница 79: ...set working width you can easily check the working width using the mobile fertil iser test rig optional If you cannot definitively assign the fertiliser to a kind listed in the setting chart please re...

Страница 80: ...51 1 must be carried out each time fertiliser is changed when spread rate is changed when working width is changed The spread rate check is carried out before use when the machine is stationary on the...

Страница 81: ...reader discs 3 Remove the two spreader discs 4 Retighten thumb screws to make sure that fertiliser does not fall in the tap hole 5 Insert funnel for fertiliser on frame below the left outlet opening F...

Страница 82: ...liser sluice is full 2 Open the left hand slide gate 3 Close the slide gate once the collec tion vessel is full 4 Weigh the fertiliser collected bear in mind the weight of the collection vessel CAUTIO...

Страница 83: ...If necessary fill the antechamber with fertiliser Filling stops automatically when the ante chamber is full Fig 56 In order to produce the required target quantity from the start the following should...

Страница 84: ...carded with Fig 58 Continue working The optimised slider position is now used Fig 58 The tractor and fertiliser spreader must be standing level at the start and end of the calibration process The proc...

Страница 85: ...ble spreading vanes allow the ad justment of these specific spreading properties of a fertiliser so that the respective fertiliser can be spread over the desired working width The primary factors that...

Страница 86: ...dia disc hole Fig 59 is aligned with the centre of the machine 3 Remove the spreading disc from the gear box shaft 4 Fit another spreading disc 5 Secure the spreading disc by tightening the thumb scr...

Страница 87: ...60 1 with values from 5 to 28 the longer spreading vanes Fig 60 4 are assigned the scale Fig 60 2 with the values from 35 to 55 For the short spreading vane Fig 60 3 read off the set value on the read...

Страница 88: ...vane so that you can read off the required setting on the scale on the read off edge 4 5 Firmly retighten the respective wing nut by hand without a tool The OM 24 48 spreading disc disposes of a balan...

Страница 89: ...ctors that affect the spreading properties are Granule size Bulk density Surface condition and Humidity The setting values of the setting chart are there fore to be considered guideline values only as...

Страница 90: ...from tipping and insufficient stability Drive in such a way that you always have full control over the tractor with the attached machine In so doing take your personal abilities into account as well a...

Страница 91: ...ractor control unit As a general rule put the tractor control unit on the tractor into neu tral for transportation Use transport locking for locking the raised ladder to prevent it from folding down a...

Страница 92: ...as the road traffic visibility and weather conditions the driving characteris tics of the driver and the connected machine WARNING Risk of contusions cutting catching drawing in and knocks through Un...

Страница 93: ...chart If the type of fertiliser is not known exactly check the working width using the mobile fertiliser test rig The technical condition of the spreading vanes including their swivel vanes is essent...

Страница 94: ...e g 10 Open swivelable hopper cover Close swivelable hopper cover Fertiliser spreader with weigh cell Calibrate fertiliser during travel Fig 63 Refill fertiliser Work menu page 2 Reduce boundary sprea...

Страница 95: ...ing with fertiliser Make sure that the charging sieve is always closed before you fill the hopper Only a closed charging sieve prevents clumps of fertiliser and or foreign bodies getting into the hopp...

Страница 96: ...all spreading vanes for visible damage defects Refer to the criteria for the re placement of wearing parts in the chapter Replacing spreading vanes page 112 WARNING Danger from materials or foreign o...

Страница 97: ...tes 6 For the weighing spreader a calibration run must first be carried out 7 During spreading the AMATRON 3 displays the Work menu All of the adjustment necessary for spreading can be made here 8 The...

Страница 98: ...ead rate is automatically reduced Set the quantity reduction as a percentage in the AMATRON 3 Machine data menu in accordance with the setting chart See the ZG B Ultra Hydro setting chart Boundary spr...

Страница 99: ...idual boom part width sections on the AMATRON 3 in three phases by means of speed reduction 10 6 Emptying the machine while stationary The ZG B is emptied while stationary using the floor belt drive 1...

Страница 100: ...rear for accurate distribution on headlands the fol lowing must be noted Open and close the sliders for forward tramlines T1 T2 etc and return trips tramlines T3 etc at different distances to the fiel...

Страница 101: ...hed Increase tractor engine speed Spreading vanes and outlets defective or worn Check the spreading vanes and outlets Replaced defective or worn parts immediately Too much fertiliser in the tractor tr...

Страница 102: ...tractors Defective tractor control unit Check tractor control unit re pair replace as required The temperature of the hydraulic fluid is too high for a tractor with load sensing system and oil re mov...

Страница 103: ...oth spreading discs fully with the hydraulic system deactivated At each of the 4 contacts the speed sensor must switch on and off When switched on the LED on the rear of the sensor beside the cable en...

Страница 104: ...taining and repairing the machine Replace defective protective equipment with new equipment DANGER When carrying out maintenance and repair observe the safety instructions see page 30 You may only car...

Страница 105: ...measures are necessary such as covering lines or extending lines in particularly critical locations during welding drilling and grinding work when working with cut off wheels near plastic wires and e...

Страница 106: ...Do not clean any electrical components Do not clean any chromed components Never aim the cleaning jet from the nozzle of the pressure washer steam jet directly on lubrication and bearing points Always...

Страница 107: ...film Fig 70 Carefully clean the lubrication points and grease gun before greasing so that no dirt enters the bearing Completely press out the soiled grease in the bearings and replace it with new grea...

Страница 108: ...or shaft flange bearing 50 2 Grease nipple 2 Agitator shaft drive chain 50 1 Oil Fig 73 Rear floor belt flange bearing 100 2 Grease nipple Fig 74 Axle with expanding lever brake Fig 75 Axle with S cam...

Страница 109: ...el the removed wheel hubs and bearing cages so that you do not confuse them when refitting 6 Clean the brakes check for wear sound condition and function and replace worn parts The interior of the bra...

Страница 110: ...working run Component Maintenance work see page Workshop work Wheel nut check 124 X Wheels Check for play in the wheel hub bearing 118 X Hydraulic system Check for leak tightness Check for defective...

Страница 111: ...htness Check pressure in the air reser voir Check brake cylinder pressure Visual inspection of brake cylin der Joints on brake valves brake cylinders and brake linkages 121 X Linkage adjuster brake se...

Страница 112: ...uired clamping force to produce a secure screw connection Ensure that the open side of the disc spring is toward the spreading disc before tightening the wing nut Only in this posi tion can the disc s...

Страница 113: ...ing bolt washer and an unused self locking nut so that they can move on the spreading disc 7 Tighten the self locking nut with a tool to the extent that you can still just swivel the spreading vane by...

Страница 114: ...s move ment Consequently this causes the pulley to turn around the swivel axle As a result the dis tance between the pulley and the drive drum increases on the side toward which the belt con veyor is...

Страница 115: ...limit stop of the control butterfly valve is adjusted by means of the screw Fig 80 2 If the control butterfly valve is moved to the limit stop the impulse disc Fig 80 4 must cover the sensor Fig 80 3...

Страница 116: ...pairs may only be carried out by the manufacturing fac tory For reasons of safety performing welding and drilling work on the drawbar is prohibited Yoke bar The towing eye diameter of the yoke bar whe...

Страница 117: ...g system should only be carried out by trained specialist personnel Special care is required for welding torch cutting and drill ing work in the vicinity of brake lines Always carry out a braking test...

Страница 118: ...Fig 83 Checking play on wheel hub bearings 1 To check the play on wheel hub bearings raise the axle until the wheels turn freely Fig 84 2 Release the brake 3 Place a lever between the tyre and the gro...

Страница 119: ...nintended movement Fig 86 Adjusting the linkage adjuster Move the linkage adjuster by hand in the pres sure direction Fig 88 If the free travel of the long stroke diaphragm cylinder pressure rod is ma...

Страница 120: ...per cap 5 Lubricate with BPW ECO_Li91 special high melting point grease Fig 88 Adjusting the S3008 RAZG expanding lever brake 1 Tension lever system for ramp equipment and for releasing the hand brake...

Страница 121: ...ghtness check 1 Check all connections pipe lines hose lines and screw connec tions for leak tightness 2 Remedy any leaks 3 Repair any areas of chafing on pipes and hoses 4 Replace porous and defective...

Страница 122: ...oil if necessary 12 8 1 Line filter Change damaged filter inserts 1 Press together the locking piece Fig 91 1 on the two lugs 2 Remove the locking piece with O ring pres sure spring and filter insert...

Страница 123: ...aintenance on the brake system comply with the chapter Safety information for the operator page 23 Adjusting the parking brake When the parking brake is off the brake cable must be slightly slack even...

Страница 124: ...10 1 Tyre pressures CAUTION There is a risk of tyres bursting when tyres are pumped up and if tyre pressure is too high The required tyre pressure is dependent on tyre size tyre loading capacity speed...

Страница 125: ...ing a new another tyre Corrosion can cause damage to the wheel rims when the vehicle is in operation When fitting new tyres always use new valves for tubeless tyres or new inner tubes Always fit the v...

Страница 126: ...ydraulic hose lines using your hand or fingers Escaping high pressure fluid hydraulic fluid may pass through the skin and ingress into the body causing serious injuries If you are injured by hydraulic...

Страница 127: ...age time of maximum two years Even with proper storage and approved use hoses and hose connec tions are subject to natural ageing thus limiting the length of use However it may be possible to specify...

Страница 128: ...riteria Damage to the outer layer up to the ply e g scouring points cuts cracks Brittleness of the outer layer crack formation of the hose mate rial Deformations which do not match the natural shape o...

Страница 129: ...hydraulic hose lines using protective covers Cover sharp edged components The approved bending radii may not be exceeded When connecting a hydraulic hose line to moving parts the hose length must be...

Страница 130: ...d After replacing the filter press the contamination indicator back into place Green ring again visible Fig 94 12 13 Cleaning the solenoid valves To eliminate impurities from the solenoid valves they...

Страница 131: ...sm with hydraulic drive 1 l 12 15 Electric lighting system WARNING Replace defective bulbs immediately so that you do not pose a hazard to other motorists and cyclists Replacement of light bulbs 1 Uns...

Страница 132: ...190 230 M 14x1 5 22 150 210 250 M 16 210 300 355 M 16x1 5 24 225 315 380 M 18 290 405 485 M 18x1 5 27 325 460 550 M 20 410 580 690 M 20x1 5 30 460 640 770 M 22 550 780 930 M 22x1 5 32 610 860 1050 M...

Страница 133: ...return flow T 3 Connection for load sensing control line LS 4 Hydraulic motor floor belt 0 15 l min 5 Hydraulic motor agitator shaft 10 l min 6 Hydraulic motor spreading discs 0 28 8 l min 100 140 ba...

Страница 134: ...5 501 0 Fax 49 0 5405 501 234 e mail amazone amazone de http www amazone de Plants D 27794 Hude D 04249 Leipzig F 57602 Forbach Branches in England and France Manufacturers of mineral fertiliser sprea...

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Содержание ZG-B 5500 Ultra Hydro

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Содержание ZG-B 5500 Ultra Hydro

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