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Amazone ED 302, Руководство по эксплуатации

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Amazone ED 302 Скачать руководство пользователя страница 184

 

 

 

Maintenance, repairs and servicing 

 

 

184  

ED 02  BAH0023.0  03.14

12.6.1 

Hydraulic system 

 

WARNING 

Risk of infection through the high pressure hydraulic fluid of the 
hydraulic system entering the body. 

•

 

Only a specialist workshop may carry out work on the hydraulic 
system! 

•

 

Depressurize the hydraulic system before carrying out work on 
the hydraulic system. 

•

 

When searching for leak points, always use suitable aids. 

•

 

Never attempt to plug leaks in hydraulic hose lines using your 
hand or fingers. 

 

  Escaping high pressure fluid (hydraulic fluid) may pass through 

the skin and ingress into the body, causing serious injuries.  

 

  If you are injured by hydraulic fluid, contact a doctor 

immediately. Risk of infection 

 

 

•

 

When connecting the hydraulic hose lines to the hydraulic 
system of connected implements, ensure that the hydraulic 
system is depressurised on both the drawing vehicle and the 
trailer. 

•

 

Ensure that the hydraulic hose lines are connected correctly. 

•

 

Regularly check all the hydraulic hose lines and couplings for 
damage and impurities. 

•

 

Have the hydraulic hose lines checked at least once a year by a 
specialist for proper functioning. 

•

 

Replace the hydraulic hose line if it is damaged or worn. Only 
use original AMAZONE hydraulic hose lines. 

•

 

The hydraulic hose lines should not be used for longer than six 
years. This period includes any storage time of a maximum of 
two years. Even with proper storage and approved use, hoses 
and hose connections are subject to natural ageing, thus limiting 
the length of use. However, it may be possible to specify the 
length of use from experience values, in particular when taking 
the risk potential into account. In the case of hoses and hose 
connections made from thermoplastics, other guide values may 
be decisive. 

•

 

Dispose of old oil in the correct way. If you have problems with 
disposal, contact your oil supplier. 

•

 

Keep hydraulic fluid out of the reach of children! 

•

 

Ensure that no hydraulic fluid enters the soil or waterways. 

 

Содержание ED 302

Страница 1: ...Operating Manual az Precision airplanter ED 302 ED 452 ED 452 K ED 602 K MG 5104 BAH0023 0 03 14 Please read this operating manual before commissioning Keep it in a safe place for future use en...

Страница 2: ...he person concerned would not only harm himself but also make the mistake of blaming the machine for the reason of a possible failure instead of himself In order to ensure a good success one should go...

Страница 3: ...er s address AMAZONEN WERKE H DREYER GmbH Co KG Postfach 51 D 49202 Tel Fax E mail Hasbergen Germany 49 0 5405 50 1 0 49 0 5405 501 234 amazone amazone de Spare part orders Spare parts lists are freel...

Страница 4: ...y information Only after careful reading will you be able to benefit from the full scope of your newly purchased implement Please ensure that all the implement operators have read this operating manua...

Страница 5: ...information 26 2 16 2 Hydraulic system 30 2 16 3 Electrical system 31 2 16 4 Attached tools 32 2 16 5 PTO shaft operation 33 2 16 6 Operation of the seed drill 34 2 16 7 Cleaning maintenance and repai...

Страница 6: ...ing 70 6 2 1 Adjust the PTO shaft to the tractor 71 6 2 2 Installation regulations for the hydraulic blower fan drive connection optional 72 6 2 3 Installation regulations Profi control optional 73 6...

Страница 7: ...it 129 8 15 Adjusting the seed placement depth contour sowing unit 130 8 15 1 Adjusting the loading level contour sowing unit 130 8 15 2 Setting the load distribution of the press rollers contour sowi...

Страница 8: ...g torques 182 12 5 Tyre inflation pressure 183 12 6 Check the oil level in the setting gearbox 650 900 and 1100 l fertiliser hoppers 183 12 6 1 Hydraulic system 184 12 6 1 1 Labelling hydraulic hose l...

Страница 9: ...operating manual All the directions specified in the operating manual are always seen in the direction of travel 1 3 Diagrams Instructions and responses Activities to be carried out by the user are gi...

Страница 10: ...ible state to replace damaged warning symbols If you still have queries please contact the manufacturer Obligations of the user Before starting work anyone charged with working with on the implement i...

Страница 11: ...e shall be available to the operator at the latest on the completion of the contract Guarantee and liability claims for damage to people or property will be excluded if they can be traced back to one...

Страница 12: ...serious physical injury WARNING Indicates a medium risk which could result in death or serious physical injury if not avoided If the instructions are not followed then this may result in death or ser...

Страница 13: ...rsonnel Check all the available safety equipment regularly 2 4 Safety and protection equipment Before starting up the implement each time all the safety and protection equipment must be properly attac...

Страница 14: ...s are those who have been instructed in their assigned tasks and in the possible risks in the case of improper behaviour have been trained if necessary and have been informed about the necessary prote...

Страница 15: ...ronic energy on the implement Use appropriate measures to inform the operating personnel You can find detailed information in the relevant sections of this operating manual 2 9 Maintenance and repair...

Страница 16: ...rt parts It is strictly forbidden to drill holes in the frame or on the running gear increase the size of existing holes on the frame or the running gear weld support parts 2 10 1 Spare and wear parts...

Страница 17: ...ing symbol consists of two fields Field 1 is a symbol describing the danger surrounded by triangular safety symbol Field 2 is a symbol showing how to avoid the danger Warning symbols Explanation The c...

Страница 18: ...aused by accessible moving parts of the implement This risk can cause the most serious injuries with the loss of body parts Never reach into the danger area while the tractor engine is running with th...

Страница 19: ...by moving parts involved in the working process This hazard can cause extremely serious injuries resulting in the loss of limbs Never open or remove protective devices while the tractor engine is run...

Страница 20: ...oes or feet by driven implements This risk can cause the most serious injuries with the loss of body parts to toes or feet Keep well clear of the danger area while the tractor engine is running with t...

Страница 21: ...llow the operating instructions and safety information before starting up the implement MD 096 Danger from escaping high pressure hydraulic fluid due to leaking hydraulic hose lines This danger may ca...

Страница 22: ...om the proper work station Never when you are in the lifting area between the tractor and implement MD 102 Danger from intervention in the implement e g installation adjusting troubleshooting cleaning...

Страница 23: ...ions ED 02 BAH0023 0 03 14 23 2 13 1 Positions of warning symbols and other labels Warning symbols The following diagrams show the arrangement of the warning symbols on the implement Precision airplan...

Страница 24: ...General Safety Instructions 24 ED 02 BAH0023 0 03 14 Precision airplanters ED 452 K and ED 602 K Fig 3 Fig 4...

Страница 25: ...fe working environment Failure of important implement functions Failure of prescribed methods of maintenance and repair Risk to people through mechanical and chemical influences Risk to the environmen...

Страница 26: ...personal abilities into account as well as the road traffic visibility and weather conditions the driving characteristics of the tractor and the connected or coupled implement Coupling and uncoupling...

Страница 27: ...ts Be particularly careful when coupling the implement to the tractor or uncoupling it from the tractor There are contusion and cutting points in the area of the coupling point between the tractor and...

Страница 28: ...g within the prescribed safety distance Secure the tractor against unintentional start up and rolling before you leave the tractor For this purpose Lower the implement onto the ground Apply the tracto...

Страница 29: ...ts to the transport position Before moving off secure all the swivel implement parts in the transport position against risky position changes Use the transport locks intended for this Before transport...

Страница 30: ...he ignition key Have the hydraulic hose lines checked at least once a year by a specialist for proper functioning Replace the hydraulic hose line if it is damaged or worn Only use genuine AMAZONE hydr...

Страница 31: ...is accidental earth contact there is a risk of explosion Risk of explosion avoid the production of sparks or the presence of naked flames in the vicinity of the battery The implement may be equipped w...

Страница 32: ...en mounting implements at the front or rear of a tractor do not exceed The approved total tractor weight The approved tractor axle loads The approved load capacities of the tractor tyres Observe the m...

Страница 33: ...rs observe the permitted bending and displacement of the PTO shaft Before switching on the universal joint shaft check that the selected universal joint shaft speed of the tractor matches the permitte...

Страница 34: ...mply with the permitted filling volumes of the seed hopper seed hopper content When filling the seed hopper only use the ladder and the loading board It is forbidden to ride on the implement during op...

Страница 35: ...them as necessary Secure the raised implement and or raised implement parts against unintentional lowering before performing any cleaning maintenance or repair work on the implement When replacing wor...

Страница 36: ...3 1 Loading the precision airplanters ED 302 and ED 452 The precision airplanters ED 302 and ED 452 are loaded with a crane Fig 5 Fig 5 Fasten the transport straps Fig 6 1 to both sides on the holder...

Страница 37: ...2 K Fold in the precision airplanters ED 452 K and ED 602 K and load as follows with a crane 1 Fasten the transport straps Fig 7 1 to the eyelets on the implement Fig 7 2 The eyelets are marked with t...

Страница 38: ...idual modules and controls If possible read this section when actually at the implement This helps you to understand the implement better 4 1 Main assemblies of the implement Fig 9 Fig 9 1 Sowing unit...

Страница 39: ...Product description ED 02 BAH0023 0 03 14 39 Fig 10 Fig 10 1 Universal joint shaft for the fan drive 2 Drive wheels 3 Setting gearbox...

Страница 40: ...ption 40 ED 02 BAH0023 0 03 14 4 2 Overview of the assemblies Fig 11 AMASCAN control terminal optional Fig 11 Fig 12 AMASCAN PROFI control terminal optional Fig 12 Fig 13 ED CONTROL control terminal o...

Страница 41: ...justing the seed placement depth 3 Sowing housing 4 Seeding coulter 5 Leading press roller 6 V press roller 7 Clod clearer optional Fig 15 Fertiliser system with hopper at the rear Fig 16 1 650 900 or...

Страница 42: ...Product description 42 ED 02 BAH0023 0 03 14 4 3 Safety and protection equipment Fig 18 1 PTO shaft guard Fig 18 Fig 19 1 Fan guard Fig 19 Fig 20 1 Exhaust air guide ENVIRO Safe Fig 20...

Страница 43: ...1 2 rear facing turn signals 2 1 light for 1 number plate holder optional 3 2 red reflectors 4 2 brake and tail lamps 5 2 rear facing warning signs 6 2 reflectors yellow Fig 21 Fig 22 1 2 forwards fac...

Страница 44: ...contours Direction of travel to left 10 Direction of travel to right 10 Along the gradient Up the slope 10 Down the slope 10 Intended use also covers Compliance with all the instructions in this opera...

Страница 45: ...n shall be valid No one may remain in the danger area of the implement while the tractor engine is running with a PTO shaft connected hydraulic system connected the tractor and implement are not prote...

Страница 46: ...l weight kg Year of manufacture Basic weight kg Factory The CE mark Fig 23 2 on the implement indicates compliance with the stipulations of the applicable EU directives Fig 23 The following illustrati...

Страница 47: ...602 K from 66 kW 90 HP from 88 kW 120 HP 4 8 2 Electrical connections Battery voltage 12 V volts Lighting socket 7 pin 4 8 3 Hydraulic system Maximum operating pressure 200 bar Tractor pump power 20...

Страница 48: ...ystem left side T 2a Return 2 3 double acting 3 Feed line 1 Blue only ED02 K Boom folding system right side T 3a Return 2 4 single acting 4 Feed line 1 natural Filling auger hydraulic motor optional R...

Страница 49: ...out load sensing function unpressurised lines 1a Return line 2 2 2 Tractor control unit single or double action 2 Feed line 1 1 Red Hydraulic motor blower fan optional R unpressurised lines 2a Return...

Страница 50: ...Feed LS pressure line Handle no 1 Red Profi control with load sensing function 1a Return flow Pressure free tank line 2 2 LS control line 4 10 Noise production data The workplace related emission val...

Страница 51: ...ossible tyres 10 0 75 15 31x15 5 15 Transport width also see table Seite 91 m 3 00 3 05 Transport length m 2 80 2 90 Number of sowing units in standard version row spacing 75 cm 6 8 Max number of sowi...

Страница 52: ...ED 452 with 900 litre fertiliser hopper 6 row classic 2260 kg 731 mm 6 row contour 2530 kg 878 mm ED 452 K without fertiliser hopper 6 row classic 1113 kg 917 mm 6 row contour 1323 kg 1117 mm 7 row c...

Страница 53: ...ve wheels of the precision airplanter drive the singling discs The speed of the singling discs is set via the setting gearbox and the secondary gears Gearbox speed changes alter the spacing of the gra...

Страница 54: ...Fig 30 1 is used to adjust the seed placement depth The maximum seed placement depth is 10 cm The following farm flex tyres Fig 30 2 guide the sowing unit to the depth presses the seed furrow in If th...

Страница 55: ...tton Sorghum Sugar beet Turnips Rapeseed Water melon The contour sowing unit is supported by the leading press roller Fig 32 1 located on one side both sides as an optional and the following V press r...

Страница 56: ...oller optional increases the ground pressure beside the seed furrow using a special rubber profile with an integrated wire rope Fig 34 The seed placement depth is set using a crank Fig 35 1 and displa...

Страница 57: ...deeper and the placement depth checked again Attach the clod clearers right at the top if they are not needed The adjustable fore running closer Fig 37 2 closes the seed furrow They are suited for sow...

Страница 58: ...ing Fig 41 1 in the seed hopper area Fig 41 2 of the singling disc The seed hopper area must not overflow nor must it contain too little seed Using the reduction flap Fig 41 3 the correct opening size...

Страница 59: ...discs The seed fan is driven by the tractor PTO shaft or by a hydraulic motor Fig 44 The vacuum is shown on a pressure gauge Fig 45 1 in the tractor cabin Changing the speed of the suction air blower...

Страница 60: ...fter turning After turning the tractor driver drives either with the mark in the centre or with the front wheel on the marking The following are adjustable the length of the track marker the working i...

Страница 61: ...placement depth and the distance between the fertiliser coulters to the seeding coulters is adjustable Obstacles are avoided by the fertiliser coulters The towed fertiliser coulters Fig 49 are used o...

Страница 62: ...Acoustic and optical fault reporting if there is a deviation from the set value Provides a service function to test the optical sensor function Turns off the drive of individual sowing units part wid...

Страница 63: ...he filling auger on and off saves the working time h Fig 52 5 7 3 ED CONTROL The ED CONTROL has all the functions of the AMASCAN PROFI and also has the additional functions listed below saves 12 jobs...

Страница 64: ...for the task The tractor and implement must meet the national road traffic regulations The operator and the user shall be responsible for compliance with the statutory road traffic regulations WARNING...

Страница 65: ...e required braking deceleration also with the implement attached Requirements for the suitability of a tractor are in particular The approved total weight The approved axle loads The approved drawbar...

Страница 66: ...ght of the hitched implement This notice applies only to Germany If having tried all possible alternatives it is not possible to comply with the axle loads and or the approved total weight then a surv...

Страница 67: ...ement mounting or front weight or measurement a1 m Distance from the centre of the front axle to the centre of the lower link connection See tractor operating manual or measurement a2 m Distance betwe...

Страница 68: ...manual in the table section 6 1 1 7 6 1 1 4 Calculation of the actual total weight of the combined tractor and implement H L V tat G T G G Enter the numeric value for the calculated actual total weig...

Страница 69: ...fficient tractor steering and brake power It is forbidden to couple the implement to the tractor used as the basis for calculation if One of the actual calculated values is greater than the approved v...

Страница 70: ...ement is being driven when the tractor s engine is running and the tractor s universal joint shaft hydraulic system is connected if the ignition key is inserted in the tractor when the tractor s unive...

Страница 71: ...185 mm 2 When they are pushed together the shaft pipes must not impact against the forks of the cross joint A safety distance of at least 10 mm must be maintained 3 To adjust the length hold the PTO s...

Страница 72: ...path to the hydraulic fluid tank Fig 56 A Implement side B Tractor side Fig 56 1 Tractor control device with priority single acting or double acting 2 Blower fan hydraulic motor 3 Flow control valve o...

Страница 73: ...only DN 16 piping e g 20 x 2 0 mm with a short return path to the hydraulic oil tank Fig 57 A Implement side B Tractor side Fig 57 1 Tractor control device with priority single acting or double actin...

Страница 74: ...ensing function are marked with a LS sticker Fig 58 1 Fig 58 6 2 4 Initial installation of the control terminal optional The initial installation of the control terminal Fig 59 in the tractor cabin ca...

Страница 75: ...5 Initial installation of the clod clearer optional contour sowing unit 1 Screw in the guide bolts Fig 60 1 Fig 60 2 Hang the clod clearer Fig 61 1 on the guide bolts Fig 60 1 secure with a pin Fig 61...

Страница 76: ...ling the implement Only actuate the operator controls for the tractor s three point hydraulic system From the workplace provided If you are outside the danger area between the tractor and the implemen...

Страница 77: ...f your tractor has a cat III three point hydraulic system Only use the top and lower link pins provided for coupling the implement Check the top and lower link pins for visible damage each time you co...

Страница 78: ...nition key 2 Clean and grease the PTO shaft connections on the implement and tractor sides 3 Insert the PTO shaft half with a freewheel Fig 6371 in the PTO shaft connection of the implement and secure...

Страница 79: ...f the danger area between the tractor and implement before you approach the implement with the tractor 8 First connect the supply lines see section 7 2 Seite 82 and section 7 3 Seite 85 before couplin...

Страница 80: ...ck automatically Fig 65 The tractor lower links must be able to swing vertically during work 11 Couple the top link Fig 66 1 from the tractor seat using the top link hooks with the top pivot point The...

Страница 81: ...r engine and remove the ignition key 14 Attach and properly secure the PTO shaft halves into the PTO shaft connection of the tractor 15 Fasten the safety chains Fig 67 1 of the PTO shaft protective pi...

Страница 82: ...aulic function to the pressure line of a tractor controller Films are stuck on the implement for the markings that illustrate the respective hydraulic function Operating the respective valve for the v...

Страница 83: ...hydraulic motor R 2 return Tractors with constant pressure hydraulic systems are only partially suited to operate hydraulic motors Observe of the recommendations of the tractor manufacturer Interfac e...

Страница 84: ...it Fig 68 7 2 2 Hydraulic connection Profi control Profi control without load sensing function Interfac e Implement side Identification of the hydraulic lines Tractor control unit implement functions...

Страница 85: ...f the hydraulic lines Tractor control unit implement functions Tractor Red 1 Flow pipe LS pressure line LS No 1 Profi control with load sensing function 2 Return flow pressure free tank line LS contro...

Страница 86: ...the support legs apply the hand brake switch off the tractor engine and remove the ignition key When detached the implement is supported on two support legs Support position Pin the support leg Fig 70...

Страница 87: ...the ignition key 4 Uncouple the implement from the tractor 4 1 Relieve the top links 4 2 Unlock and uncouple the top link hooks from the tractor seat 4 3 Relieve the lower links 4 4 Unlock and uncoup...

Страница 88: ...Coupling and uncoupling the implement 88 ED 02 BAH0023 0 03 14 6 Uncouple the top link from the tractor seat 7 Uncouple the lower link from the tractor seat 8 Pull the tractor forwards Fig 72...

Страница 89: ...d rolling of the tractor implement combination Secure the tractor and the uncoupled implement against unintentional start up and rolling before you make any adjustments to the implement for this see s...

Страница 90: ...th suitable supports 3 The sowing unit can be adjusted to the desired row spacing by sliding the sowing unit on the clamping rail Fig 73 3 Fig 73 ME 677 Check that the bolts nuts are firmly seated aft...

Страница 91: ...Yes 4 80 4 25 3 right 3 left yes 4 80 4 25 7 x 60 7 No 4 20 4 00 4 right 3 left No 4 20 4 00 8 x 50 8 No 4 00 4 00 4 right 4 left No 4 00 4 00 9 x 45 9 No 4 05 4 00 5 right 4 left No 4 05 4 00 10 x 40...

Страница 92: ...to the inside flange 3 Insert the wheel bolts 4 Only insert the bushings as shown between the rim and the wheel nut 5 Tighten up the wheel nuts observe the tightening torques section 12 4 Fig 75 If th...

Страница 93: ...tiliser coulters 8 4 1 Switching of the sowing units mechanically 1 Using pliers pull out the shear pin Fig 77 1 from the coupling 2 Insert the shear pin when it is not being used into the hole Fig 77...

Страница 94: ...14 1 176056 187793 201218 234742 281690 312989 375586 469484 7 5 13 3 166667 177778 190487 222222 266667 296296 355556 444444 8 0 12 5 156250 166667 178581 208333 250000 277778 333334 416667 8 5 11 8...

Страница 95: ...827 72993 81103 97324 121655 29 0 3 4 43103 45977 49264 57471 68966 76628 91954 114943 29 6 3 4 42230 45045 48265 56306 67568 75075 90090 112613 32 0 3 1 39063 41667 44646 52083 62500 69444 83334 1041...

Страница 96: ...104281 121655 145985 162206 194648 243309 14 5 6 9 86207 91954 98527 114943 137931 153257 183908 229885 14 8 6 8 84459 90090 96530 112613 135135 150150 180180 225225 16 0 6 3 78125 83333 89290 104167...

Страница 97: ...0 366300 9 7 10 3 128866 137457 147283 171821 206186 229095 274914 343643 9 9 10 1 126263 134680 144308 168350 202020 224467 269360 336700 10 7 9 3 116822 124611 133519 155763 186916 207684 249222 311...

Страница 98: ...4 183908 197055 229885 275862 306513 367816 459770 7 4 13 5 168919 180180 193060 225225 270270 300300 360360 450450 8 0 12 5 156250 166667 178581 208333 250000 277778 333334 416667 8 6 11 7 146199 155...

Страница 99: ...294567 343643 412371 458190 549828 687285 5 0 20 2 252525 269360 288615 336700 404040 448934 538720 673401 5 4 18 7 233645 249221 267037 311526 373832 415369 498442 623053 5 7 17 5 219298 233918 2506...

Страница 100: ...ling disc 30 bore holes Desired number of grains per hectare 95000 grains ha 9 5 grains per m Selected row spacing 0 75m Grain distance a cm 100 14 04 cm 9 5 x 0 75 m With the values 30 boreholes 14 0...

Страница 101: ...14 101 Fig 80 Example Singling discs 30 boreholes Grain spacing a 13 9 cm The gear ratio can be taken from the table as seen in Fig 80 Chain wheel pairing in the setting gearbox A 3 Chain wheel pairin...

Страница 102: ...describes how the gear ratio determined is set in the implement The grain spacing is adjustable in the setting gearbox Fig 40 1 1 Remove the hooks Fig 81 1 from the holder Fig 81 2 Open the gearbox co...

Страница 103: ...hand crank is very large 4 Release the tension of the chain tensioner using the hand crank Fig 84 5 Press the hand crank Fig 83 1 so far that the pin Fig 85 1 engages into the recess Fig 85 2 Fig 84 6...

Страница 104: ...ce the roller chain on one of the chain cogs A B or C 8 1 Turn the securing disc Fig 87 1 against the direction of travel The plastic block Fig 87 2 lifts the roller chain from the chain cog 8 2 Place...

Страница 105: ...at the same time in the direction of the arrow Fig 88 Lever out the link on the bolt out of the recess Fig 83 2 and release the spring pressure using the hand crank 10 Place the hand crank in the tra...

Страница 106: ...23 0 03 14 8 7 Adjusting the grain spacing in the secondary gearbox 1 Unscrew the wing nut Fig 89 1 2 Remove the gearbox cover Fig 89 2 Fig 89 3 Latch the lever Fig 90 1 in the groove Fig 90 2 The rol...

Страница 107: ...Slide the chain cog accordingly if the roller chain is not aligned After every adjustment of the chain cog secure the cog with a linch pin Fig 92 1 Fig 92 7 Tension the roller chain For this slide the...

Страница 108: ...6 Red 910792 black 926240 5 1 Small beans 60 2 5 black 924213 black 926240 2 1 Sunflowers 70 g 30 2 2 Blue 918860 Yellow 926241 1 2 70 g to 95 g 30 2 5 brown 910794 black 926240 1 2 95 g 30 3 Pink 92...

Страница 109: ...depth and the grain spacing Therefore regularly check after each adjustment of the seed placement depth when changing from a light to heavy soil and vice versa 1 Sow approximately 30 m at working spee...

Страница 110: ...the scraper Secure the implement with suitable supports to prevent unintentional sinking The scraper positions 1 to 5 can be seen on the adjusting lever Fig 97 A Fig 97 8 8 3 2 Changing the singling...

Страница 111: ...rtant The naps Fig 99 2 point towards the sowing housing not the suction cover 7 If required change the ejector Fig 100 1 Fig 100 8 8 3 3 Set the reduction flap To adjust the seed inflow change the po...

Страница 112: ...Fig 102 8 8 3 4 Close the sowing housing Close the suction cover Fig 103 1 1 Hand tighten the nut Fig 103 2 2 Swivel the coulter Fig 103 3 upwards 3 Tighten up the nut Fig 103 4 Fig 103 4 Carefully p...

Страница 113: ...the hand crank 4 A second person checks if every hole Fig 105 1 is filled with a grain Fig 105 5 If there are gaps set the lever Fig 106 A of the scraper in a groove with a higher number If double occ...

Страница 114: ...Fig 107 Check the adjustments in the field after a short distance has been driven Determine any double filling or gaps by exposing the seed on the field Gaps will be displayed by AMASCAN AMASCAN PROF...

Страница 115: ...ground 2 Remove the linch pin and bolt Fig 109 1 and swing the intermediate press roller optional downwards Fig 109 3 Place a suitable collection container Fig 110 1 under the sowing unit 4 Open the...

Страница 116: ...cabin shows the vacuum of the suction fan The fan speed of the suction fan is correctly set when the pointer of the pressure gauge is in the middle of the green scale area Fig 113 2 i e between 65 and...

Страница 117: ...on the compressed air fan you can adjust the air inlet opening decrease its size to reduce the air pressure increase its size to increase the air pressure Fig 114 8 11 1 PTO blower fan drive The blow...

Страница 118: ...119 Fig 116 Only tractors with a load sensing system or a separate oil circuit are suitable to drive the fan hydraulically On other tractors you must first turn off the fan before you can lift up the...

Страница 119: ...aper position and the reduction flap position Seite 113 7 Adjust the fan speed using the pressure gauge Fig 113 on the flow control valve of the tractor Fig 117 8 11 2 2 Adjusting the fan speed via th...

Страница 120: ...recision airplanter the compressed air fan on the front tank Adjust the fan speed of the exhaust fan see section Blower fan speed Seite 116 Adjust the fan speed of the compressed air fan following the...

Страница 121: ...emoved 8 12 1 Calculating the track marker length to mark a track in the centre of the tractor Calculating the track marker width A Fig 120 measured from the centre of the implement to the contact sur...

Страница 122: ...length A Row spacing R cm x number of sowing units Tractor track S cm 200 Example Row spacing R 45 cm Number of sowing units 7 Tractor track width S 150 cm Track marker length A 45 x 7 150 200 Track m...

Страница 123: ...e 165 3 Fold out the track markers see section Track marker operation Seite 167 4 Apply the hand brake switch off the tractor engine and remove the ignition key 5 Loosen both screws Fig 123 1 6 Adjust...

Страница 124: ...e switch off the tractor engine and remove the ignition key Fig 125 5 Pull out the spring loaded pins Fig 126 1 swing them to the side and lock in place 6 Pull out the boom tubing Fig 126 2 to the fir...

Страница 125: ...ignition key Fig 127 4 Pull out the spring loaded pins Fig 128 1 swing them to the side and lock in place 5 Pull out the boom tubing Fig 128 2 to the first or second hole Positioning the boom tubing F...

Страница 126: ...ckle lock nut Fig 130 1 Fig 130 8 13 Adjusting the wheel mark eradicator First bring the wheel mark eradicator in the field to the working position and after work has finished fasten it right at the t...

Страница 127: ...Settings ED 02 BAH0023 0 03 14 127 Before moving the wheel mark eradicator Horizontally loosen nut Fig 132 1 Vertically loosen the linch pin and bolt Fig 132 2 Fig 132...

Страница 128: ...rease the working depth 4 Secure the crank Fig 133 2 with the clip Fig 133 1 to prevent it turning 5 Check the placement depth of the first sowing unit see section Checking the placement depth and gra...

Страница 129: ...ing the spring loaded lever Fig 134 1 Lift up the implement on the tractor three point hitch far enough so that the sowing units are clear of the ground 2 Hold the lever Fig 134 firmly and latch it in...

Страница 130: ...The maximum placement depth is 12 cm 6 If the desired seed placement depth cannot be reached change the load on the seeding coulter see section Adjusting the loading level unterhalb 7 Adjust all the...

Страница 131: ...he placement depth with the crank see section Adjusting the seed placement depth Seite 130 Loading level 1 Fasten the spring Fig 137 1 and the strut Fig 137 2 as illustrated At loading level 1 the sma...

Страница 132: ...the seed furrow An even load distribution 50 50 is set at the factory between the press rollers The load distribution is varied by repositioning the crank Fig 141 3 in the receptacles a to d Fig 141...

Страница 133: ...the holder the larger the force which acts upon the trailing press roller The lever locks into one of the three positions in the holder Fig 142 3 Fig 142 On changing soils the lever should always be f...

Страница 134: ...the start of work on the field and check the seed coverage 2 If the seed furrow is not closed adjust the working intensity of the following closers Fig 144 1 by handing the springs Fig 145 1 in the re...

Страница 135: ...press rollers keep the placement depth and closes the seed furrow Depending on the soil conditions the distance between the rubber V press rollers can be adjusted to each so that the rubber V press ro...

Страница 136: ...settings of the rubber V press rollers do not lead to the desired results more load should be applied to the rubber V press rollers see section Setting the load distribution of the press rollers Seit...

Страница 137: ...ters must not hang down so that no fertiliser can settle in the hose If required shorten the fertiliser hoses Check that the nuts Fig 153 1 are firmly seated after 10 operating hours tightening torque...

Страница 138: ...the coulter disc and the setting gearbox during the folding procedure See Fig 155 1 Before folding in the fertiliser coulters bring row 2 to the upper pin position Fig 155 1 Remove the linch pin from...

Страница 139: ...e tractor engine and remove the ignition key 4 Open the fertiliser hopper tarpaulin Fig 157 which is secured with a rubber strap Fig 157 5 To adjust the fill level sensor optional open the sieve grate...

Страница 140: ...s approx 550 kg ha at a working speed of 8 km h Test each adjustment with a calibration test see section Calibration test Seite 144 1 Remove the spray protection Fig 160 1 The spray protection is hung...

Страница 141: ...162 A closed B 3 4 open C open Fig 162 5 Unscrew the wing nut Fig 163 1 6 Take the gearbox setting number from the section Determine the gearbox setting number and adjust the scale Seite 142 2 The ge...

Страница 142: ...Settings 142 ED 02 BAH0023 0 03 14 8 20 2 1 Determine the gearbox setting number Fig 164...

Страница 143: ...r table value Conversion factor Example Desired fertiliser type di ammonium phosphate Table value Fig 164 Desired application rate 300 kg ha Application rate 333 kg ha Row spacing 60 cm Row spacing 70...

Страница 144: ...hoppers Place suitable collecting bucket s Fig 167 1 under a fertiliser coulter Fig 167 2 or optionally under all fertiliser coulters Close the shutter slides Fig 162 to all fertiliser coulters withou...

Страница 145: ...rank turns to 1 40 ha with tyres 10 0 75 15 36 8 36 8 39 4 36 8 34 5 26 3 24 5 23 0 Crank turns to 1 40 ha with tyres 31x15 50 15 16 1 15 1 Fig 169 Calculating the number of crank turns for precision...

Страница 146: ...plication rate 5 x 40 200 kg ha 650 900 and 1 100 litre hoppers Calculation if the fertiliser quantity was just collected from one fertiliser coulter and where 6 fertiliser coulters are used for the f...

Страница 147: ...ommended Polyurethane metering roller Fill the front tank in accordance with the front tank s operating manual 8 22 1 Installing removing the metering roller 1 Remove the linch pin Fig 172 2 Only requ...

Страница 148: ...urn the bearing cover and pull it off Fig 174 5 Pull the metering roller out of the dosing unit 6 Fit the desired metering roller in the reverse sequence Fig 175 Fit all the metering units on the impl...

Страница 149: ...the gear setting number for the desired fertiliser application rate from the tables Fig 178 to Fig 181 2 Loosen the rotary knob Fig 177 1 3 Take the gear setting number for the desired fertiliser app...

Страница 150: ...74 7 112 30 138 153 69 76 7 92 138 35 166 184 83 92 2 111 166 40 194 216 97 108 129 194 45 222 247 111 123 148 222 50 250 278 125 139 167 250 55 278 309 139 154 185 278 60 308 342 154 171 205 308 65 3...

Страница 151: ...112 30 144 160 72 80 96 144 35 176 196 88 97 8 117 176 40 204 227 102 113 136 204 45 236 262 118 131 157 236 50 268 298 134 149 179 268 55 296 329 148 164 197 296 60 324 360 162 180 216 324 65 356 39...

Страница 152: ...66 73 3 88 132 30 164 182 82 91 1 109 164 35 196 218 98 109 131 196 40 228 253 114 127 152 228 45 256 284 128 142 171 256 50 288 320 144 160 192 288 55 320 356 160 178 213 320 60 352 391 176 196 235 3...

Страница 153: ...07 48 53 3 64 96 30 116 129 58 64 4 77 3 116 35 140 156 70 77 8 93 3 140 40 160 178 80 88 9 107 160 45 180 200 90 100 120 180 50 200 222 100 111 133 200 55 216 240 108 120 144 216 60 244 271 122 136 1...

Страница 154: ...ts are stacked together for transport and secured with a linch pin Fig 182 1 Fig 182 3 Place a collection bucked under each metering unit 4 Open all injector sluice flaps Fig 183 1 Fig 183 WARNING Ris...

Страница 155: ...r the metering unit s again Fig 184 The required number of crank turns is determined by The working width Fig 185 1 The number of crank turns on the start wheel per 1 40 ha Fig 185 2 Crank turns for w...

Страница 156: ...40 128 kg ha 10 If the desired fertiliser application rate kg ha is not achieved during the calibration test calculate the deviation between the desired and the determined amount of fertiliser and adj...

Страница 157: ...g 187 1 Fig 187 4 Switch off the hydraulic drive of the filling auger Stop cock lever position A Fig 188 Switch off the filling auger Stop cock lever position B Fig 188 Switch on the filling auger 5 A...

Страница 158: ...filled as soon as the filling auger blocks up 10 Turn off tractor control unit 4 11 Close the filling funnel with the cover tarpaulin Fig 187 1 Fig 190 DANGER Make sure nobody is standing between the...

Страница 159: ...r damage function and cleanliness WARNING Risk of contusions cutting catching drawing in and knocks when making interventions in the implement through unintentional implement movements On folding impl...

Страница 160: ...on the implement contrary to instructions It is forbidden to ride on the implement and or climb the implement while it is running Instruct people to leave the loading site before approaching the impl...

Страница 161: ...ooms Seite 165 6 Turn off the computer on the control terminal Fig 191 The traffic safety equipment see section Transportation equipment Seite 43 is prescribed by law 7 Check that the lighting system...

Страница 162: ...sible axle and draw bar loads of the tractor WARNING Risk of contusions cutting catching drawing in and knocks through insufficient stability and tipping of the tractor and or the connected implement...

Страница 163: ...maged safety devices and guards of the PTO shaft replaced immediately by a specialist workshop Check that the PTO shaft guard is secured against rotation by the supporting chain Maintain a sufficient...

Страница 164: ...parking brake shut off the tractor engine and remove the ignition key 4 Unlock the track markers only ED 302 and ED 452 K see section Track marker transport lock Seite 165 5 Set the track markers in t...

Страница 165: ...lement booms DANGER Secure the implement booms before leaving the field or when driving on roads and paths It is forbidden to be within the swing range of the implement booms when the tractor control...

Страница 166: ...l the implement booms are folded out The traction of the sowing unit follows automatically The track markers of the ED 602 K fold out together with the implement booms 4 Set the tractor control device...

Страница 167: ...le folding the track marker in and out Start of work or after turning at the end of the field Set the tractor control unit 1 to the float position The track markers lower Before turning at the end of...

Страница 168: ...0 5 Turning at end of the field Before turning at the end of the field lower the blower fan speed far enough that the pressure gauge Fig 196 1 shows a value between 35 and 40 mbar At this speed the gr...

Страница 169: ...ect see section 6 2 Seite 70 Wait for the implement to stop before entering the implement danger area 11 1 One singling disc stops Fault A shear pin Fig 197 1 is damaged This means that a singling dis...

Страница 170: ...t check the setting of the two range gearbox Fig 199 The setting to crawl speed Fig 200 results in the speed of the metering units being incorrect Pay particular attention to the gearbox setting after...

Страница 171: ...x cover Fig 202 1 liquid grease lubrication 2 Pull out the gearwheel on the hexagonal Fig 202 2 3 Turn the gearwheel around and reinsert it Fig 202 3 4 Push the gearwheel to the stop on the shaft Fig...

Страница 172: ...cted by the soil characteristics Correctio n By changing the step of the gearbox it is possible to compensate for this by choosing a narrower transmission range 11 5 Implement boom locks ED 452 K The...

Страница 173: ...ing the danger area WARNING Risk of crushing shearing cutting being caught and or drawn in or impact through unprotected danger points Mount protective equipment removed when cleaning maintaining and...

Страница 174: ...mineral oils After cleaning grease the implement in particular after cleaning with a high pressure cleaner steam jet or liposoluble agents Observe the legal regulations for handing and disposing of cl...

Страница 175: ...ed on the suction air blower fan rotor and cause the air blower to become unbalanced This can cause the air blower to be destroyed Clean the suction air blower fan rotor regularly Clean the suction ai...

Страница 176: ...the tractor engine switched off and the ignition key removed 1 Unscrew the nuts Fig 205 1 2 Place a suitable container under the supply tube 3 Remove the cover Fig 205 2 Fig 205 4 Knock out the fertil...

Страница 177: ...he tractor parking brake shut off the tractor engine and remove the ignition key Lubricate the implement in accordance with the specifications of the manufacturer Carefully clean the lubrication nippl...

Страница 178: ...nt overview Figure Type Component Number of lubrication nipples Lubrication interval Fig 210 1 ED 302 ED 452 ED 452 K Flange bearing 4 50 h Fig 211 1 ED 452 K Boom 8 50 h Fig 212 1 ED 602 K Boom 8 50...

Страница 179: ...Maintenance repairs and servicing ED 02 BAH0023 0 03 14 179 Fig 210 Fig 211 Fig 212 Fig 213 Fig 214...

Страница 180: ...ntenance repairs and servicing 180 ED 02 BAH0023 0 03 14 PTO shaft lubricating points Based on the maintenance plan Fig 215 Lubricate all PTO shafts Grease the protective tubes and profile tubes Fig 2...

Страница 181: ...n the setting gearbox 650 900 1100 l fertiliser hoppers Section 12 6 After the first 10 operating hours Specialist workshop Check the wheel bolt tightening torques Section 12 4 Specialist workshop Che...

Страница 182: ...1100 l fertiliser hoppers Section 12 6 Check exchange the seeding coulter tips Section 12 10 Check replace towed fertiliser coulter tips Section 12 11 Every 6 months before the planting season Specia...

Страница 183: ...rtiliser hoppers There is no need to change the oil Check the oil level in the setting gearbox 1 Position the implement on a horizontal surface The oil level should be visible in the oil sight glass F...

Страница 184: ...ailer Ensure that the hydraulic hose lines are connected correctly Regularly check all the hydraulic hose lines and couplings for damage and impurities Have the hydraulic hose lines checked at least o...

Страница 185: ...raulic hose lines and pipes 3 Replace any worn or damaged hydraulic hose lines immediately 12 6 1 3 Inspection criteria for hydraulic hose lines For your own safety and in order to reduce pollution en...

Страница 186: ...states of operation There is no tension apart from the hose s own weight There is no possibility of jolting on short lengths Outer mechanical influences on the hydraulic hose lines are avoided Use app...

Страница 187: ...ase observe the following points when lubricating the chains Lubricate the chain links especially in the area of deflection Do not apply extra top up lubrication to the chain with tough lubricants sin...

Страница 188: ...eck the sowing units Check the following functional parts and replace if needed 1 Singling disc Fig 222 1 2 PE foam profile sealing Fig 222 2 3 Suction cover and suction system interior Fig 222 3 Fig...

Страница 189: ...Disengage the tractor universal joint shaft engage the tractor parking brake shut off the tractor engine and remove the ignition key 3 Loosen the nuts Fig 224 2 and swivel the seeding coulter Fig 224...

Страница 190: ...coulter tips form the furrow and are subject to natural wear Exchanging the towed fertiliser coulter tips 1 Lift up the implement and support with suitable supports 2 Apply the hand brake switch off t...

Страница 191: ...12 18 19 86 120 145 M 12x1 5 90 125 150 M 14 22 135 190 230 M 14x1 5 150 210 250 M 16 24 210 300 355 M 16x1 5 225 315 380 M 18 27 290 405 485 M 18x1 5 325 460 550 M 20 30 410 580 690 M 20x1 5 460 640...

Страница 192: ...d servicing 192 ED 02 BAH0023 0 03 14 M M4 M5 M6 M8 M10 M12 M14 M16 M18 M20 M22 M24 2 3 4 6 7 9 19 3 39 66 106 162 232 326 247 314 tightening torques for the wheel bolts see section Wheel bolt tighten...

Страница 193: ...Hydraulic diagram ED 02 BAH0023 0 03 14 193 13 Hydraulic diagram 13 1 Profi control ED Fig 228...

Страница 194: ...track width 0120 Right track width 0130 Left track width lock 0140 Right track width lock 0170 Ball valve augur control 0180 Augur motor 0190 Star wheel excavation 0200 Right holding valve 0210 Left...

Страница 195: ...14 Notes Space for your notes...

Страница 196: ...405 501 234 E mail amazone amazone de http www amazone de Plants D 27794 Hude D 04249 Leipzig F 57602 Forbach Branches in England and France Manufacturers of mineral fertiliser spreaders field sprayer...

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