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We reserve the right to modify technical specifications without prior notice.
UK830504/210627 

© Alpha-InnoTec GmbH

installation  /  connection to 

heating circuit

 Danger!

 

Danger of fatal injury due to electric 
current!

 

Before opening the unit, disconnect the 
system from the power supply and secure 
it from being switched back on!

 CautIon.

 

Connect the unit to the heating circuit 
according to the hydraulic diagram for the 
respective model.

  “Hydraulic connection” instructions.

 notICe.

 

Check to make sure that the diameters 
and lengths of the pipes for the heating 
circuit are sufficiently dimensioned. 
the free compression of the circulating 
pumps must be able to deliver at least 
the minimum flow rate required for your 
model.

 overview “Technical data / scope of delivery”, 

“heating circuit” section.

 CautIon.

 

When installing the connections, always 
secure the connections on the unit from 
twisting, in order to prevent damage to 
the copper pipes in the interior of the unit.

proceed as follows:

  Rinse heating circuit thoroughly prior to connecting 

the unit to the heating circuit…

 notICe.

 

Contamination and deposits in the heating 
circuit can cause malfunctions.

  fit the hot water outflow (forward flow), the hot 

water circuit and the shared inflow (return flow) 
on the heat pump side with the included shut-off 
devices and flexible hoses…

 notICe.

 

During installation of the shut-off devices, 
the liquefier of the heat pump can be 
rinsed, if necessary.

 CautIon!

  

the liquefier may be rinsed only by 
customer service personnel authorized by 
the manufacturer.

 

The connections for the heating circuit and the hot 
water circuit (shared return flow) are located on 
the back of the unit:

1  connections heating circuit 

and hot water circuit

  dimensional drawing for respective model.

  connect the unit to the pipes of the heating circuit 

via vibration decouplers. They must be installed in 
order to prevent damage from vibrations to the 
pipes. Guide vibration decouplers in a quarter-
circle.

 notICe.

 

these are included in the scope of delivery.

Содержание LWC 100

Страница 1: ...e the right to modify technical specifications without prior notice UK830504 210627 Alpha InnoTec GmbH Translation of the original instruction manual Heat Pumps Operating Manual Compact air water UK L...

Страница 2: ...ters for the respective model This operating manual is intended only for persons assigned to work on or operate the unit Treat all constituent parts confidentially The information contained herein is...

Страница 3: ...ection to heating circuit 18 Manometer 19 Discharge hot water safety valve and condensate discharge 19 Hot water tank 20 Electrical connections 20 Rinsing filling and bleeding the system 22 Insulating...

Страница 4: ...tionally safe when used for the intended purpose The construction and design of the unit conform to the state of the art all relevant DIN VDE regulations and all relevant safety regulations Every pers...

Страница 5: ...also the in take air which is used as a source of heat must not contain any kind of corrosive components Components such as ammonia sulphur chlorine salt sewer gas flue gases etc may cause damage lead...

Страница 6: ...HQR is mandato ry with air water heat pumps With brine water and wa ter water heat pumps a HQR may only be set up when a forward flow temperature of 35 C has been reached The HQR must record the total...

Страница 7: ...cooling system technician Caution Check regularly to ensure that the condensate can drain out of the unit unobstructed To this end regularly check the condensate pan in the unit and the condensate dra...

Страница 8: ...and Ventilation circuit board LWC 60 and LWC 80 or Comfort board LWC 100 and LWC 120 For the scope of delivery see Overview Technical data scope of delivery Proceed as follows Inspect delivery for ou...

Страница 9: ...er Make sure to secure unit against slipping during transport Caution Never use components and hydraulic connections on the unit for purposes of transport Caution Do not damage the hydraulic connectio...

Страница 10: ...mum clearances Installation plan for respective model Set up the unit so that the switch cabinet side operating side is accessible at all times Proceed as follows If you have not already done so remov...

Страница 11: ...panel by 180 to protect the capillary Manometer Caution Pay attention to the manometer capillary Remove the side panel on the top left and right by unscrewing the 2 screws on each side Caution Hands a...

Страница 12: ...g the sensor wire through the insulation panel on the left Seal the hole you created using the dummy plug included in the extra box Notice If necessary you can fixate the EPP insulation using a hot me...

Страница 13: ...ion Caution The lugs on the insulation panels must snap into place in the designated areas Lug Snap in area at the bottom Snap in area at the top The air duct system 700 accessory The air duct system...

Страница 14: ...Remove the parts necessary for the assembly of the wall duct s from their respective boxes Next interlock the 2 pieces of the wall duct s that belong together as illustrated in the following drawing U...

Страница 15: ...fix wall openings help avoid cold air transmission in the masonry as well as assist in the assembly of weather rain guards and wire mesh grilles Air ducts assembly Proceed as follows Remove the parts...

Страница 16: ...fter the other end of the air duct has been secured to the heat pump close the opening between the wall duct and the air duct using the betonite waterstop tape included with delivery Securing the air...

Страница 17: ...ocess on the air output side Wire mesh grille and weather rain guards assembly Proceed as follows Remove the wire mesh grille and the weather rain guards as well as the assembly frame and fastening ma...

Страница 18: ...t damage to the copper pipes in the interior of the unit Proceed as follows Rinse heating circuit thoroughly prior to connecting the unit to the heating circuit Notice Contamination and deposits in th...

Страница 19: ...s For positioning of the connection for condensate discharge see dimensional drawings for the respective model 1 Drainage hose from hot water safety valve 2 Hose for condensate discharge Caution Guide...

Страница 20: ...pped before they are installed in the cable duct of the switch cabinets Hot water tank If the heat pump will be used for heating hot water you must integrate special hot water tanks in the heat pump s...

Страница 21: ...ckwise rotary field of the load power supply compressor An incorrect rotary field of the compressor during operation can cause serious irreparable damage to the compressor power connection If unit is...

Страница 22: ...heat pump with a 3 pole automatic cut out with at least 3mm contact gap Note the level of the release current Overview Technical data scope of delivery Electric section E D C B www alpha innotec de D...

Страница 23: ...rocedure move the spindle to the starting position and mount the motor of the 3 way valve Notice To ensure good seating of the motor on the valve make sure that the U bolt with the reduction is not pu...

Страница 24: ...sed before rinsing and filling Notice Rinse heat pump and heating circuit for about 5 minutes LWC 120 1 filling and emptying valve During this process turn the lever of the switching valve used for th...

Страница 25: ...ort time The heat pump switches to high pressure fault if the maximum return flow temperature is exceeded Make sure that the system is running in the heating mode ideally in cold condition With the he...

Страница 26: ...he front facade of the unit are recesses each with 4 recesses for fastening the control element 1 four upper recesses 2 four lower recesses 4 hooks are located on the back side of the control element...

Страница 27: ...able is available insert the network cable s RJ 45 plug into the left bushing of the control element Notice The network cable can be exchanged at any time In order to be able to connect it the screen...

Страница 28: ...ceed as follows Conduct a thorough installation inspection and go through the items on the general checklist General checklist The installation inspection will prevent damage to the heat pump system t...

Страница 29: ...ic current Electrical connections may be installed only by qualified electricians Before opening the unit disconnect the system from the power supply and secure it from being switched back on Danger D...

Страница 30: ...g Connections Heating circuit load circuit for domestic hot water Refrigerant Refrigerant type Quantity kg Free cross section air channels mm Cross section condensate water length from unit mm m Elect...

Страница 31: ...62 24 20 9 6 3 0 18 n n 24 1 5 813083 g LWC 120 13 7 4 2 13 5 3 3 11 9 3 4 14 6 4 4 9 5 2 7 20 58 60 20 35 47 49 3400 25 1500 2500 3000 0 45 2500 80 305 R5 4 AG R5 4 AG R404A 4 5 570 x 570 30 1 3 PE...

Страница 32: ...35 Temp C 35 C 1VD 50 C 1VD COP 1 2 3 4 5 6 7 20 15 10 5 0 5 10 15 20 25 30 35 Temp C Pe kW 0 1 2 3 4 20 15 10 5 0 5 10 15 20 25 30 35 Temp C p bar 0 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 0 0 5 1 0...

Страница 33: ...35 Temp C 35 C 1VD 50 C 1VD COP 1 2 3 4 5 6 7 20 15 10 5 0 5 10 15 20 25 30 35 Temp C Pe kW 0 1 2 3 4 5 20 15 10 5 0 5 10 15 20 25 30 35 Temp C p bar 0 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 0 0 5 1...

Страница 34: ...35 Temp C 35 C 1VD 50 C 1VD COP 1 2 3 4 5 6 7 20 15 10 5 0 5 10 15 20 25 30 35 Temp C Pe kW 0 1 2 3 4 5 20 15 10 5 0 5 10 15 20 25 30 35 Temp C p bar 0 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 0 0 5 1...

Страница 35: ...35 Temp C 35 C 1VD 50 C 1VD COP 1 2 3 4 5 6 7 20 15 10 5 0 5 10 15 20 25 30 35 Temp C Pe kW 0 1 2 3 4 5 20 15 10 5 0 5 10 15 20 25 30 35 Temp C p bar 0 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 0 0 5 1...

Страница 36: ...4 AG 6 Heating water outflow forward flow DIN ISO 228 G 1 AG G 5 4 AG 7 Heating and hot water inflow return flow DIN ISO 228 G 1 AG G 5 4 AG Tilting measure view D 1965mm without control element and a...

Страница 37: ...650 Item Designation V1 Version 1 1 Accessory wall duct 800x800x420 OKF Top edge of finished floor 2 Accessory air duct 700x700x450 FA Fnished outer fa ade 3 Accessory air duct 700x700x1000 LR Air dir...

Страница 38: ...well with water drain min exposed cross section 0 6m Tilting dimension of heat pumps 2000 9 Minimum clearance for service purposes If the distances are reduced to the minimum dimension the air ducts...

Страница 39: ...1000 Height by installation above ground level 1500 300 above weather guard Tilting dimension of heat pumps 2000 9 Minimum clearance for service purposes If the distances are reduced to the minimum d...

Страница 40: ...0 Height by installation above ground level 1500 300 above weather guard Tilting dimension of heat pumps 2000 9 Minimum clearance for service purposes If the distances are reduced to the minimum dimen...

Страница 41: ...n exposed cross section 0 6m Tilting dimension of heat pumps 2000 9 Minimum clearance for service purposes If the distances are reduced to the minimum dimension the air ducts must be made shorter This...

Страница 42: ...xposed cross section 0 6m Tilting dimension of heat pumps 2000 9 Minimum clearance for service purposes If the distances are reduced to the minimum dimension the air ducts must be made shorter This le...

Страница 43: ...no blocking interval FP1 TRL Cut out auxiliary heating 2 Information on fuses can be found in the technical data A4 Sensor mixing circuit 1 L1 ZW1 HUP RFV UK831149 MA1 MIS A1 MOT No function TA 4 Pow...

Страница 44: ...compressor clockwise rotary field is absolutely necessary Terminal in switch box heat pump 6 contactor compressor 1 Motor protection fan X7 1 3 X7 1L1 1L2 1L3 N PE power supply additional heating M1 3...

Страница 45: ...e NDP Diverting valve for domestic hot water K1 Operating materials Controller board Attention I max 6A 230VAC contactor compressor STB AEP High pressure switch Safety temperature limiter heating elem...

Страница 46: ...30 Ohm UK817283c A1 Return sensor CW Legend Analogue output 2 A02 Analogue output 1 A01 B2 BWT Sensor mixing circuit 1 ventilation circuit board 2 0 installed with optional integrated heat quantity me...

Страница 47: ...E 400V 50Hz Contactor for auxiliary heating 3 N PE 400V 50Hz F3 M1 br K5 ZW1 VENT Auxiliary heating sw 3 N PE 400V 50Hz 3 PE 400V 50Hz PE 3 compressor 2 4 6 ws br R22 Legend Contactor fan M1 2 sw Star...

Страница 48: ...r ZUP F1 additional pump circulation pump K5 Terminal in switch box heat pump Function M8 sw Controller board Attention I max 6A 230VAC K1 2 Y2 M7 A1 UK817286b br Diverting valve for domestic hot wate...

Страница 49: ...ircuit 1 Controller board Attention I max 6A 230VAC Heat source output sensor Comfort plate installed with optional integrated heat quantity meter THG Legend R11 R6 TA Accessories Remote control Y4 A6...

Страница 50: ...441 LW 90A Solar 100 439 LWC 100 100 442 LW 90A RX 100 431 LWC 120 100 443 LW 140A RX 100 432 LW 90A RSX 100 430 EC Directives Standardized EN 2006 42 EG EN 378 EN 349 2006 95 EG EN 60529 EN 60335 1...

Страница 51: ...sealed Yes Weather protection screen installed Yes Rotary field of fan O K Heat source brine heat source water Heat source volume flow O K Motor protection setting A Rotary field of heat source circu...

Страница 52: ...52 We reserve the right to modify technical specifications without prior notice UK830504 210627 Alpha InnoTec GmbH...

Страница 53: ...ll be contacted by phone I hereby confirm that all preliminary work required for commissioning has been carried out and completed The system is ready for operation requested commissioning IbN Art Nr 1...

Страница 54: ...noge 7 1025 St Sulpice Tel 41 0 21 661 31 43 Fax 41 0 21 661 31 45 info alpha innotec ch www alpha innotec ch Ticino Alpha InnoTec Schweiz AG Via alla Torre 2 6850 Mendriso Tel 41 0 91 646 08 81 Fax 4...

Страница 55: ...NO Alpha InnoTec Norge AS Gamle Forusveien 51b 4033 Stavanger Tel 47 0 51 6605 95 Fax 47 0 51 6605 94 info alpha innotec no www alpha innotec no PL Hydro Tech ul Zak adowa 4D 62 510 Konin Tel 48 0 63...

Страница 56: ......

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