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800168

Section 5 Service Procedures

To reduce the risk of electric shock, fire, explosion, serious injury or death:
• Disconnect electric power to the washer before servicing.
• Never start the washer with any guards/panels removed.
• Whenever ground wires are removed during servicing, these ground wires must be

reconnected to ensure that the washer is properly grounded.

W003

WARNING

© Copyright, Alliance Laundry Systems LLC – DO NOT COPY or TRANSMIT

61. INNER BASKET ASSEMBLY

Inner Basket Removal

a. Unlock control panel. Refer to

Figure 17, Step

1.

b. Pull top of control panel away from control

cabinet far enough to allow lifting control panel
up and off rail support of the control cabinet.
Refer to

Figure 17, Step 2.

c. Remove control panel away from control

cabinet as far as wires permit. Refer to

Figure 17, Step 3.

d. Remove two screws holding front of cabinet

top to top front edge of control cabinet front.
Refer to

Figure 19

.

e. Remove carriage bolts and nuts holding cabinet

top and hinges to rear of control cabinet
wrapper. Refer to

Figure 20

.

f. Carefully lift cabinet top off washer and set

alongside washer cabinet on protective
padding.

g. While supporting lower front access panel,

remove two screws from bottom edge of lower
access panel. Refer to

Figure 26

.

h. Gently lower access panel to disengage panel

locators from bottom edge of front panel.

i. Run belt off pulley while slowly turning pulley.
j. Remove belt from motor shaft.

k. Remove cap screw (left hand thread)

lockwasher and flat washer holding pulley to
inner basket shaft. Refer to

Figure 39

.

l. Remove pulley from shaft.

IMPORTANT: When installing pulley, always use a
new cap screw to prevent screw from loosening
during operation.

NOTE: When installing new cap screw, apply a
thread locking compound to screw threads and
torque new cap screw to 240 minimum to 260
maximum inch pounds (27.5 to 29.7 Nm).

m. Remove dispenser drawer using special tool,

Part No. 318P4. Refer to

Figure 30

.

n. Working through the control panel opening,

remove two screws holding bottom flange of
control cabinet front to top flange of front
panel, Refer to

Figure 23

, then remove bottom

two corner screws. Refer to

Figure 31

.

o. Open loading door. Carefully remove wire

clamp ring from groove with small flat blade
screwdriver. Spring is located in the 6 o’clock
position. Refer to

Figure 32

.

NOTE: To avoid damage to spring, use screwdriver
on wire clamp ring to the right or left of spring.

p. Grasp loading door seal lip. Refer to

Figure 33

,

Step 1.

NOTE: To avoid damage to door seal, DO NOT use
pliers or sharp objects to grasp the door seal lip. If
lip is damaged, seal will leak.

q. Using a circular motion, pull seal up

(

Figure 33

, Step 1), out (

Figure 33

, Step 2) and

down (

Figure 33

, Step 3).

r. When seal releases from lip of front panel, pull

out and remove the seal. Refer to

Figure 33

,

Step 4.

s. Remove front panel (with loading door

attached) away from washer as far as wires
permit.

t. Unplug wire harness from both the door latch

switch and from the door switch. Refer to

Figure 31

. Remove clips holding wire harness

and door seal hose along top flange of front
panel and remove front panel.

NOTE: Refer to wiring diagram when rewiring
door switch.

u. Loosen clamp and remove dispenser valve-to-

door seal hose at dispenser. Refer to

Figure 35

.

IMPORTANT: When installing door seal hose, pull
hose tie tight to prevent damage. Refer to

Figure 35

.

v. Loosen clamp and remove door seal off front of

outer tub. Refer to

Figure 35

.

w. Disconnect ground wire from outer tub front

panel. Refer to

Figure 38

.

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Содержание SWF561*E

Страница 1: ...www comlaundry com Part No 800168R4 January 2010 FLW1510C Service Commercial Front Control Washers Refer to Page 6 for Model Numbers ...

Страница 2: ......

Страница 3: ...38 17 Shut Down Sequence 40 MDC Models 18 MDC Error Code Listing 43 19 Coins Ignored When Entered 44 20 No Visible Display on Control 46 21 Washer Will Not Start No Door Lock 48 22 Washer Will Not Start Control Analysis 50 23 Washer Will Not Fill 52 24 Washer Overflows 54 25 Pump Does Not Operate 56 26 Door Locked Motor Does Not Run E df on display 58 NetMaster Models 27 Microwand Does Not Communi...

Страница 4: ... LLC DO NOT COPY or TRANSMIT 62 Bearing Housing 116 Section 6 Adjustments 63 Cabinet Leveling Legs 119 64 Loading Door 120 65 Motor Belt Tension 121 66 Door Catch 122 67 Cleaning Non Electronic Coin Drop 123 68 Cleaning Electronic Coin Drop 125 ...

Страница 5: ...re followed by specific instructions IMPORTANT The word IMPORTANT is used to inform the reader of specific procedures where minor machine damage will occur if the procedure is not followed NOTE The word NOTE is used to communicate installation operation maintenance or servicing information that is important but not hazard related In the interest of safety some general precautions relating to the o...

Страница 6: ... expires Alliance Laundry Systems also recommends contacting an authorized technician and using authorized factory parts To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to...

Страница 7: ...whom the machine was purchased or contact Alliance Laundry Systems at 920 748 3950 for the name and address of the nearest authorized parts distributor For technical assistance call 920 748 3121 Nameplate Location When calling or writing about your product be sure to mention model and serial numbers Model and serial numbers are located on nameplate s as shown H129P NAMEPLATE LOCATION ...

Страница 8: ...RD READER READY HWF561 E1102 X HWF561 H1102 X HWF761 E1102 X HWFB61 J1102 X HWFF61 J1102 X HWFT61 H X HWFT61 H1102 X HWFX61 H1102 X HWFY61 H1102 X HWFZ61 H X HWFZ61 H1102 X SWF561 E X SWF561 H X SWF661 E X SWF661 H X SWF761 E X SWF761 H X SWFA61 H X SWFA61 J X SWFB61 H X SWFB61 J X SWFC61 H X SWFC61 J X SWFD61 H X SWFF61 J X SWFH61 J X SWFJ61 J X SWFT61 H X SWFX61 H X SWFY61 H X SWFZ61 H X Add Let...

Страница 9: ...COPY or TRANSMIT How Your Washer Works FLW1651S 3 2 1 COIN DROP MOTOR CONTROL BOARD Located inside control cabinet PRESSURE SWITCH Located inside control cabinet MIXING VALVE INNER BASKET OUTER TUB MOTOR ELECTRIC DRAIN PUMP ELECTRONIC CONTROL Mounted to backside of control panel ...

Страница 10: ...se cycles have been completed the washer goes into a final high spin cycle to extract as much water as possible from the clothing to prepare them for the dryer The spin speeds and duration of this final high spin cycle are determined by the type of wash cycle selected refer to table NOTE Washer may not reach 1000 RPM because of an out of balance condition Control may limit speed to 850 650 or 500 ...

Страница 11: ...LESHOOTING COIN DROP a Non Electronic Coin Drops When coin is placed into coin slot the coin should roll down drop and be heard dropping into coin vault If coin does not fall into coin vault or if coin drop sensor does not register that coin has been entered follow troubleshooting instructions on following page Refer to Figure 1 for path that coin follows when working properly IMPORTANT Never use ...

Страница 12: ...r connections Yes No Yes SWD1714S Is proper electrical power supplied to coin drop Incorrect electrical connection may prevent coins from registering in coin drop Is coin drop clean Residue or lint build up may prevent coins from following through required check stages of drop Refer to Adjustments section for instructions on cleaning drop Replace coin drop sensor Refer to Installation Instructions...

Страница 13: ... 1 Disconnect electrical power to machine and drop 2 Remove coin drop from machine TEST TENSION SPRING 1 Push coin return button to open and close coin drop cover to clear possible coin jams Refer to Figure 2 2 Manually hold down coin drop cover and insert coin Refer to Figure 3 3 If coin drop now operates properly replace tension spring using instructions on following pages REPLACE TENSION SPRING...

Страница 14: ... on coin drop Refer to Figure 8 12 Use a small flathead screwdriver to push spring under center tab Refer to Figure 9 13 Lift spring gently to place in position under left tab 14 Push spring to right until it snaps into position Refer to Figure 5 15 Close coin drop cover 16 Move tension spring over cover catch Refer to Figure 4 REINSTALL COIN DROP INTO MACHINE 1 Reinstall coin drop into machine 2 ...

Страница 15: ...disconnect electrical power to the washer c Remove the H3 connector from the motor control board d Use an Ohm meter and check the black white to violet white wires Circuit should read closed an open reading indicates a bad switch or wire harness problem e Flex the harness at the plastic retainer and test the switch and if okay the base wire harness has an open circuit and MUST be replaced f After ...

Страница 16: ...ic power to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded W003 WARNING Figure 10 H006BE3A Out Of Balance Switch Ballast Weight 1 1 2 Inches Left Front Shock Tape Washer Base Wire Harness 8 inch slack Plastic Wire Retainer ...

Страница 17: ...edure below SERVICE PROCEDURE STUCK BRUSHES a Remove motor from washer Refer to Paragraph 58 b Using a flashlight view brushes through holes in motor end shield Refer to Figure 11 c Inspect both brushes to determine if either brush braided wire is binding the brush movement The braided wire might be snagged on the seam in the corner of the metal brush holder Refer to Figure 11 NOTE The copper brai...

Страница 18: ... are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded W003 WARNING Figure 11 Figure 12 FLW971S Braided wire hangs up on brush holder BRAIDED COPPER WIRE Must be positioned away from this brush holder Braided wire should loop up and away from bottom of brush holder Refer to Figure 2 Braided Copper Wire Spring Loaded Brush Brush Holder Br...

Страница 19: ...und wires must be reconnected to ensure that the washer is properly grounded W003 WARNING SERVICE PROCEDURE WORN BRUSHES a Remove motor from washer Refer to Paragraph 58 b Using a flashlight view brushes through holes in motor end shield Refer to Figure 13 c Inspect both brushes to determine if either brush is worn Refer to Figures 13 and 14 d Replace worn brushes with 738P3 Motor Brush Kit Follow...

Страница 20: ...sher is properly grounded W003 WARNING SERVICE PROCEDURE CLOGGED BRUSHES a Remove motor from washer Refer to Paragraph 58 b Using a flashlight view brushes through holes in motor end shield Refer to Figure 13 c Inspect both brushes to determine if they are clogged due to a build up of carbon dust d If there is a visible amount of brush left use a screwdriver or similar device to push brush back an...

Страница 21: ...fatal error Machine must be unpowered to reset E SP Serial communication error This error code occurs when the master control cannot communicate with the motor control The master control will try to reset the motor control by powering it down It will try resetting three times before setting the error code Common causes transformer unplugged or defective wiring to motor control incorrect This is a ...

Страница 22: ...e any acknowledgement of any kind from electronic control Communication sequence checks out Check the following Low battery on Micro wand Is IR on control covered or blocked Is IR cap properly attached to Micro wand If needed replace electronic control board Check the following IR disabled by manual program Is IR on control covered or blocked If needed change electronic control board Does electron...

Страница 23: ...properly Is connection at H2 models with the letter E in the 8th character of the model number or H7 models with the letter H in the 8th character of the model number firmly seated in its receptacle on control Is 3 pin connector plug firmly seated in its receptacle on coin drop Are wires exiting coin drop optical sensor cracked or broken Reconnect and test again No No Reconnect and test again Repl...

Страница 24: ... Electronic control has no LED or VFD functioning on control board Plug electronic control washer into electrical outlet Disconnect power and check for a broken loose or incorrect wiring from electrical outlet to electronic control Yes Yes 1 AC No Is power cord plugged in No Is there voltage at terminal FS 1 to FS 2 on EDC Control Replace EDC control H132SE3A ...

Страница 25: ...ATOR PUMP HOT H COLD H3 H1 FS2 H2 FIELD TACH ROTOR C SV PRESSURE SWITCH 1 3 5 4 D1 D2 D3 6 2 A2 A1 DV 3 1 2 4 5 7 6 SOFTENER Control Logic Circuit Low Voltage MOTOR DC POWER SUPPLY DETERGENT BLEACH MOTOR CONTROL ASSEMBLY H4 SOMI SOMI CLK CLK SIMO SIMO ELECTRONIC CONTROL EDC GND VCC GND VCC TOP1 FS1 FULL PS TH2 IOP L1 MA FS3 1 2 H5 1 2 2 8 3 8 9 10 6 7 1 2 4 9 6 5 3 PTC 1 3 4 OVER DOOR LOCKED LIGHT...

Страница 26: ... there voltage at blu blk input wire to door switch on lock assembly No 4 AC 5 AC Is there voltage at H5 1 to FS 2 on EDC control board Is there voltage at H3 1 to FS 2 on EDC control board Yes No Is there voltage at input blk wire coming into secondary door switch Correct wiring between L1 and secondary door switch Replace Secondary Door Switch Assembly Replace EDC control board Assume proper sta...

Страница 27: ...PUMP HOT H COLD H3 H1 FS2 H2 FIELD TACH ROTOR C SV PRESSURE SWITCH 1 3 5 4 D1 D2 D3 6 2 A2 A1 DV 3 1 2 4 5 7 6 SOFTENER Control Logic Circuit Low Voltage MOTOR DC POWER SUPPLY DETERGENT BLEACH MOTOR CONTROL ASSEMBLY H4 SOMI SOMI CLK CLK SIMO SIMO ELECTRONIC CONTROL EDC GND VCC GND VCC TOP1 FS1 FULL PS TH2 IOP L1 MA FS3 1 2 H5 1 2 2 8 3 8 9 10 6 7 1 2 4 9 6 5 3 PTC 1 3 4 OVER DOOR LOCKED LIGHT DOOR...

Страница 28: ...iance Laundry Systems LLC DO NOT COPY or TRANSMIT 10 WASHER WILL NOT START EDC CONTROL ANALYSIS Washer will not start Door is locked Refer to Washer will not fill No Yes 1 AC Is there voltage at H3 5 to FS 2 on EDC control board Change EDC control board H136SE3A ...

Страница 29: ...TOR PUMP HOT H COLD H3 H1 FS2 H2 FIELD TACH ROTOR C SV PRESSURE SWITCH 1 3 5 4 D1 D2 D3 6 2 A2 A1 DV 3 1 2 4 5 7 6 SOFTENER Control Logic Circuit Low Voltage MOTOR DC POWER SUPPLY DETERGENT BLEACH MOTOR CONTROL ASSEMBLY H4 SOMI SOMI CLK CLK SIMO SIMO ELECTRONIC CONTROL EDC GND VCC GND VCC TOP1 FS1 FULL PS TH2 IOP L1 MA FS3 1 2 H5 1 2 2 8 3 8 9 10 6 7 1 2 4 9 6 5 3 PTC 1 3 4 OVER DOOR LOCKED LIGHT ...

Страница 30: ...C No Still no voltage Yes No Is there voltage at input side of pressure switch to FS 2 on motor control Correct wiring at pressure switch Correct wiring between EDC control and pressure switch Is there voltage at input wires on mixing valve to FS 2 on motor control Yes No Is there voltage at input side of pressure switch to H1 3 and or H1 9 on motor control Change motor control Change mixing valve...

Страница 31: ...HERMAL DOOR LOCK ACTUATOR PUMP HOT H COLD H3 H1 FS2 H2 FIELD TACH ROTOR C SV PRESSURE SWITCH 1 3 5 4 D1 D2 D3 6 2 A2 A1 DV 3 1 2 4 5 7 6 SOFTENER Control Logic Circuit Low Voltage MOTOR DC POWER SUPPLY DETERGENT BLEACH MOTOR CONTROL ASSEMBLY H4 SOMI SOMI CLK CLK SIMO SIMO ELECTRONIC CONTROL EDC GND VCC GND VCC TOP1 FS1 FULL PS TH2 IOP L1 MA FS3 1 2 H5 1 2 2 8 3 8 9 10 6 7 1 2 4 9 6 5 3 PTC 1 3 4 O...

Страница 32: ...erative pressure switch Note Go through the following tests if water is at least half way up the door glass Yes Yes 1 AC 2 AC Yes No Washer still fills No Is there voltage on terminal 24 on pressure switch to FS 2 on motor control Properly attach pressure hose or replace hose if cut No Is there voltage at mixing valve to FS 2 on motor control Change inoperative mixing valve Is Pressure Bulb Hose p...

Страница 33: ...THERMAL DOOR LOCK ACTUATOR PUMP HOT H COLD H3 H1 FS2 H2 FIELD TACH ROTOR C SV PRESSURE SWITCH 1 3 5 4 D1 D2 D3 6 2 A2 A1 DV 3 1 2 4 5 7 6 SOFTENER Control Logic Circuit Low Voltage MOTOR DC POWER SUPPLY DETERGENT BLEACH MOTOR CONTROL ASSEMBLY H4 SOMI SOMI CLK CLK SIMO SIMO ELECTRONIC CONTROL EDC GND VCC GND VCC TOP1 FS1 FULL PS TH2 IOP L1 MA FS3 1 2 H5 1 2 2 8 3 8 9 10 6 7 1 2 4 9 6 5 3 PTC 1 3 4 ...

Страница 34: ... and EDC control board Check for a kink or blockage in drain hose Change inoperative EDC control board Note Make sure washer cycle is in drain spin Yes 1 AC 2 AC No Yes Still will not pump No Is there voltage at H5 3 to FS 2 on EDC control board Is there voltage across wires going to pump Check for blockage in pump s button trap Still will not pump Change inoperative pump H142SE3B ...

Страница 35: ...THERMAL DOOR LOCK ACTUATOR PUMP HOT H COLD H3 H1 FS2 H2 FIELD TACH ROTOR C SV PRESSURE SWITCH 1 3 5 4 D1 D2 D3 6 2 A2 A1 DV 3 1 2 4 5 7 6 SOFTENER Control Logic Circuit Low Voltage MOTOR DC POWER SUPPLY DETERGENT BLEACH MOTOR CONTROL ASSEMBLY H4 SOMI SOMI CLK CLK SIMO SIMO ELECTRONIC CONTROL EDC GND VCC GND VCC TOP1 FS1 FULL PS TH2 IOP L1 MA FS3 1 2 H5 1 2 2 8 3 8 9 10 6 7 1 2 4 9 6 5 3 PTC 1 3 4 ...

Страница 36: ...ess s between EDC and motor control boards Connect loose harness s and retry washer cycle Yes 1 AC Lower than 20 volts DC 20 volts DC E SP still continues No Are all the control wiring harnesses connected between the two controls E SP is displayed on EDC control What is the measured voltage at H1 7 to FS 2 on the motor control board Change either motor or EDC control H144SE3A ...

Страница 37: ... THERMAL DOOR LOCK ACTUATOR PUMP HOT H COLD H3 H1 FS2 H2 FIELD TACH ROTOR C SV PRESSURE SWITCH 1 3 5 4 D1 D2 D3 6 2 A2 A1 DV 3 1 2 4 5 7 6 SOFTENER Control Logic Circuit Low Voltage MOTOR DC POWER SUPPLY DETERGENT BLEACH MOTOR CONTROL ASSEMBLY H4 SOMI SOMI CLK CLK SIMO SIMO ELECTRONIC CONTROL EDC GND VCC GND VCC TOP1 FS1 FULL PS TH2 IOP L1 MA FS3 1 2 H5 1 2 2 8 3 8 9 10 6 7 1 2 4 9 6 5 3 PTC 1 3 4...

Страница 38: ...er Using an Ohmmeter check red black wire from transformer to H1 7 on motor control board for broken wire poor connection If none found replace transformer 2 Is there continuity Check continuity at terminal strip on motor TACH INPUT Terminals 6 7 Approximately 15 Ohms BRUSHES Terminals 4 5 Less than 70 Ohms Winding Terminals 1 3 Approximately 1 1 Ohms Winding Terminals 1 2 Approximately 2 0 2 4 Oh...

Страница 39: ...ENERGIZED MECHANICAL THERMAL DOOR LOCK ACTUATOR PUMP HOT H COLD H3 H1 FS2 H2 FIELD TACH ROTOR C SV PRESSURE SWITCH 1 3 5 4 D1 D2 D3 6 2 A2 A1 DV 3 1 2 4 5 7 6 SOFTENER Control Logic Circuit Low Voltage MOTOR DC POWER SUPPLY DETERGENT BLEACH MOTOR CONTROL ASSEMBLY H4 SOMI SOMI CLK CLK SIMO SIMO ELECTRONIC CONTROL EDC GND VCC GND VCC TOP1 FS1 FULL PS TH2 IOP L1 MA FS3 1 2 H5 1 2 2 8 3 8 9 10 6 7 1 2...

Страница 40: ...ter vend price has been satisfied c The door lock actuator is energized from H5 1 terminal on EDC control board d The door lock switch is closed e The K4 relay is closed on EDC control board f The control transformer is energized g Communications begin between EDC and motor control boards through the SPI lines to the optoisolators on EDC control h The mixing valve is energized and washer begins to...

Страница 41: ...L DOOR LOCK ACTUATOR PUMP HOT H COLD H3 H1 FS2 H2 FIELD TACH ROTOR C SV PRESSURE SWITCH 1 3 5 4 D1 D2 D3 6 2 A2 A1 DV 3 1 2 4 5 7 6 SOFTENER Control Logic Circuit Low Voltage MOTOR DC POWER SUPPLY DETERGENT BLEACH MOTOR CONTROL ASSEMBLY H4 SOMI SOMI CLK CLK SIMO SIMO ELECTRONIC CONTROL EDC GND VCC GND VCC TOP1 FS1 FULL PS TH2 IOP L1 MA FS3 1 2 H5 1 2 2 8 3 8 9 10 6 7 1 2 4 9 6 5 3 PTC 1 3 4 OVER D...

Страница 42: ... COPY or TRANSMIT 17 SHUT DOWN SEQUENCE a Towards end of cycle 01 is on display The door lock actuator is powered down and K2 relay on EDC control is opened b The door lock switch is opened after a one minute delay The display will show 00 c The door switches will open when loading door opens ...

Страница 43: ...HERMAL DOOR LOCK ACTUATOR PUMP HOT H COLD H3 H1 FS2 H2 FIELD TACH ROTOR C SV PRESSURE SWITCH 1 3 5 4 D1 D2 D3 6 2 A2 A1 DV 3 1 2 4 5 7 6 SOFTENER Control Logic Circuit Low Voltage MOTOR DC POWER SUPPLY DETERGENT BLEACH MOTOR CONTROL ASSEMBLY H4 SOMI SOMI CLK CLK SIMO SIMO ELECTRONIC CONTROL EDC GND VCC GND VCC TOP1 FS1 FULL PS TH2 IOP L1 MA FS3 1 2 H5 1 2 2 8 3 8 9 10 6 7 1 2 4 9 6 5 3 PTC 1 3 4 O...

Страница 44: ...42 800168 Section 3 Troubleshooting EDC Models Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT ...

Страница 45: ...l try to reset the motor control by powering it down It will try resetting three times before setting the error code Common causes include defective or unplugged transformer and incorrect wiring to motor control This is a fatal error E FL Fill error This error code occurs if the pressure switch fails to open in 30 minutes in any fill agitate cycle This is a fatal error dor Door Open Indicator This...

Страница 46: ...nector properly seated on the control board No Properly reseat connection and conduct diagnostic test again Yes From the coin drop is the 3 pin connector properly plugged in Yes No Properly reseat connection and conduct diagnostic test again Are the wires exiting the coin drop optical sensor cracked or broken Replace electronic control Replace the coin drop Yes No Does the count on the display inc...

Страница 47: ...800168 45 Section 3 Troubleshooting MDC Models Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT ...

Страница 48: ...d plugged in Plug unit into an outlet and check for proper supply voltage No Yes 1 No Is there 24 Volt AC at the output side of the transformer Is there 120 AC to the primary of the transformer No No 2 3 Check wiring to the primary of the transformer Yes Yes Correct wiring between transformer and control board Replace transformer Make sure H1 connector is seated properly Replace control Yes Is the...

Страница 49: ...800168 47 Section 3 Troubleshooting MDC Models Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT NO VISIBLE DISPLAY ON CONTROL 801182 1 2 3 ...

Страница 50: ... there 120 Volt AC across H4 4 to H6 5 on the control board 4 Replace the Door Lock Assembly No Is there 120 Volt AC across H6 1 and H6 5 on the control board No 5 Replace the Control Board No Is there voltage to the blu blk input wire to the door switch on the lock assembly Replace the Door Lock Assembly Yes No Is there voltage at the input blk wire coming into the secondary door switch 3 Replace...

Страница 51: ...800168 49 Section 3 Troubleshooting MDC Models Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT WASHER WILL NOT START NO DOOR LOCK 801182 5 2 3 1 4 ...

Страница 52: ...undry Systems LLC DO NOT COPY or TRANSMIT 22 WASHER WILL NOT START CONTROL ANALYSIS Washer Will Not Start Control Analysis Is there 120 Volt AC across H6 6 to H6 5 on the control board 1 Yes No Refer to the Washer Will Not Fill section Replace the control board FLW302S ...

Страница 53: ...800168 51 Section 3 Troubleshooting MDC Models Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT WASHER WILL NOT START CONTROL ANALYSIS 801182 1 ...

Страница 54: ...ol board Correct wiring between pressure switch and control board No Is there 120 Volt AC from the input side of the mixing valves to FS2 on the motor control board Yes 1 2 3 Yes Check for cracked or broken wiring at the pressure switch Change inoperative pressure switch Is there 120 Volt AC from the input side of the mixing valve to H1 9 or H1 3 of the motor control board Yes No No Change the mot...

Страница 55: ...800168 53 Section 3 Troubleshooting MDC Models Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT WASHER WILL NOT FILL 801182 1 3 2 ...

Страница 56: ...asher Overflows Is there voltage to the over level terminal on pressure switch to FS2 Yes No Replace inoperative pressure switch Is there voltage across the coil of either the hot or cold water solenoid Yes No Check for improper wiring and replace inoperative pressure switch if necessary Replace inoperative water valve 1 2 FLW306S ...

Страница 57: ...800168 55 Section 3 Troubleshooting MDC Models Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT WASHER OVERFLOWS 801182 1 2 ...

Страница 58: ...ot Operate Is there voltage across the wht blk and the white wire going to the motor Is there voltage across terminals H6 2 and H6 5 NOTE Check at beginning of spin drain portion of cycle If the pump does not operate check for blockage Replace if necessary Correct wiring between control and pump Replace control assembly 1 2 No Yes No Yes FLW308S ...

Страница 59: ...800168 57 Section 3 Troubleshooting MDC Models Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT PUMP DOES NOT OPERATE 801182 2 1 ...

Страница 60: ...ing an Ohmmeter check red black wire from transformer to H1 7 on motor control board for broken wire poor connection If none found replace transformer TRANSFORMER 2 Is there continuity Check continuity at terminal strip on motor TACH INPUT Terminals 6 7 Approximately 15 Ohms BRUSHES Terminals 4 5 Less than 70 Ohms Winding Terminals 1 3 Approximately 1 1 Ohms Winding Terminals 1 2 Approximately 2 0...

Страница 61: ...800168 59 Section 3 Troubleshooting MDC Models Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT DOOR LOCKED MOTOR DOES NOT RUN E DF ON DISPLAY 801182 2 1 4 3 ...

Страница 62: ...60 800168 Section 3 Troubleshooting MDC Models Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT ...

Страница 63: ...to the washer before servicing Never start the washer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the washer is properly grounded W003 WARNING Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT NetMaster Models ...

Страница 64: ... the Microwand prompt Control Mismatch error Is there any control response Yes Check the following Microwand battery voltage Blockage of IR window on control Attachment of IR cup to Microwand No Make sure Microwand selection was for the proper machine type and control generation type Yes No Does the electronic control display E OF or C C Communication sequence checks out properly Change electronic...

Страница 65: ...connector properly seated on the control board No Properly reseat connection and conduct diagnostic test again Yes From the coin drop is the 3 pin connector properly plugged in Yes No Properly reseat connection and conduct diagnostic test again Are the wires exiting the coin drop optical sensor cracked or broken Replace electronic control Replace the coin drop Yes No Does the count on the display ...

Страница 66: ...cord plugged in Plug unit into an outlet and check for proper supply voltage No Yes 1 No Is there 24 Volt AC at the output side of the transformer Is there 120 AC to the primary of the transformer No No 2 3 Check wiring to the primary of the transformer Yes Yes Correct wiring between transformer and control board Replace transformer Make sure H1 connector is seated properly Replace control Yes Is ...

Страница 67: ...8 9 COMM SD SW CV SW CD1 SVDC CD1 CD1 COMM CD2 SVDC CD2 CD2 COMM PE COMM COMM SVDC 24VDC CRP NBP SVDC COMM COMM NRFA NAG VUR RXD TXD 24VDC SVDC 1 3 5 8 4 1 7 3 6 9 2 K1 K2 H2 VCC SOMI CLK SIMO GND 3 VUR NETMASTER CONTROL ASSEMBLY 1 4 5 2 6 3 CONTROL TRANSFORMER SEE CONNECTION DIAGRAM DETAIL FOR OPTIONAL CARD READY AND COIN READY TRANSFORMER WIRING H5 100 OHM 1 4 WATT 100 OHM 1 4 WATT H1 H4 H6 H7 B...

Страница 68: ... Is there 120 Volt AC across H4 4 to H6 5 on the control board 4 Replace the Door Lock Assembly No Is there 120 Volt AC across H6 1 and H6 5 on the control board No 5 Replace the Control Board No Is there voltage to the blu blk input wire to the door switch on the lock assembly Replace the Door Lock Assembly Yes No Is there voltage at the input blk wire coming into the secondary door switch 3 Repl...

Страница 69: ...8 9 COMM SD SW CV SW CD1 SVDC CD1 CD1 COMM CD2 SVDC CD2 CD2 COMM PE COMM COMM SVDC 24VDC CRP NBP SVDC COMM COMM NRFA NAG VUR RXD TXD 24VDC SVDC 1 3 5 8 4 1 7 3 6 9 2 K1 K2 H2 VCC SOMI CLK SIMO GND 3 VUR NETMASTER CONTROL ASSEMBLY 1 4 5 2 6 3 CONTROL TRANSFORMER SEE CONNECTION DIAGRAM DETAIL FOR OPTIONAL CARD READY AND COIN READY TRANSFORMER WIRING H5 100 OHM 1 4 WATT 100 OHM 1 4 WATT H1 H4 H6 H7 B...

Страница 70: ... Laundry Systems LLC DO NOT COPY or TRANSMIT 31 WASHER WILL NOT START CONTROL ANALYSIS Washer Will Not Start Control Analysis Is there 120 Volt AC across H6 6 to H6 5 on the control board 1 Yes No Refer to the Washer Will Not Fill section Replace the control board FLW302S ...

Страница 71: ...800168 69 Section 3 Troubleshooting NetMaster Models Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT WASHER WILL NOT START CONTROL ANALYSIS ...

Страница 72: ...ntrol board Correct wiring between pressure switch and control board No Is there 120 Volt AC from the input side of the mixing valves to FS2 on the motor control board Yes 1 2 3 Yes Check for cracked or broken wiring at the pressure switch Change inoperative pressure switch Is there 120 Volt AC from the input side of the mixing valve to H1 9 or H1 3 of the motor control board Yes No No Change the ...

Страница 73: ...OMM SD SW CV SW CD1 SVDC CD1 CD1 COMM CD2 SVDC CD2 CD2 COMM PE COMM COMM SVDC 24VDC CRP NBP SVDC COMM COMM NRFA NAG VUR RXD TXD 24VDC SVDC 1 3 5 8 4 1 7 3 6 9 2 K1 K2 H2 VCC SOMI CLK SIMO GND 3 VUR NETMASTER CONTROL ASSEMBLY 1 4 5 2 6 3 CONTROL TRANSFORMER SEE CONNECTION DIAGRAM DETAIL FOR OPTIONAL CARD READY AND COIN READY TRANSFORMER WIRING H5 100 OHM 1 4 WATT 100 OHM 1 4 WATT H1 H4 H6 H7 BLK WH...

Страница 74: ...S Washer Overflows Is there voltage to the over level terminal on pressure switch to FS2 Yes No Replace inoperative pressure switch Is there voltage across the coil of either the hot or cold water solenoid Yes No Check for improper wiring and replace inoperative pressure switch if necessary Replace inoperative water valve 1 2 FLW306S ...

Страница 75: ...MM SD SW CV SW CD1 SVDC CD1 CD1 COMM CD2 SVDC CD2 CD2 COMM PE COMM COMM SVDC 24VDC CRP NBP SVDC COMM COMM NRFA NAG VUR RXD TXD 24VDC SVDC 1 3 5 8 4 1 7 3 6 9 2 K1 K2 H2 VCC SOMI CLK SIMO GND 3 VUR NETMASTER CONTROL ASSEMBLY 1 4 5 2 6 3 CONTROL TRANSFORMER SEE CONNECTION DIAGRAM DETAIL FOR OPTIONAL CARD READY AND COIN READY TRANSFORMER WIRING H5 100 OHM 1 4 WATT 100 OHM 1 4 WATT H1 H4 H6 H7 BLK WHT...

Страница 76: ...s Not Operate Is there voltage across the wht blk and the white wire going to the motor Is there voltage across terminals H6 2 and H6 5 NOTE Check at beginning of spin drain portion of cycle If the pump does not operate check for blockage Replace if necessary Correct wiring between control and pump Replace control assembly 1 2 No Yes No Yes FLW308S ...

Страница 77: ... COMM SD SW CV SW CD1 SVDC CD1 CD1 COMM CD2 SVDC CD2 CD2 COMM PE COMM COMM SVDC 24VDC CRP NBP SVDC COMM COMM NRFA NAG VUR RXD TXD 24VDC SVDC 1 3 5 8 4 1 7 3 6 9 2 K1 K2 H2 VCC SOMI CLK SIMO GND 3 VUR NETMASTER CONTROL ASSEMBLY 1 4 5 2 6 3 CONTROL TRANSFORMER SEE CONNECTION DIAGRAM DETAIL FOR OPTIONAL CARD READY AND COIN READY TRANSFORMER WIRING H5 100 OHM 1 4 WATT 100 OHM 1 4 WATT H1 H4 H6 H7 BLK ...

Страница 78: ...former Using an Ohmmeter check red black wire from transformer to H1 7 on motor control board for broken wire poor connection If none found replace transformer 2 Is there continuity Check continuity at terminal strip on motor TACH INPUT Terminals 6 7 Approximately 15 Ohms BRUSHES Terminals 4 5 Less than 70 Ohms Winding Terminals 1 3 Approximately 1 1 Ohms Winding Terminals 1 2 Approximately 2 0 2 ...

Страница 79: ...11 2 1 8 9 COMM SD SW CV SW CD1 SVDC CD1 CD1 COMM CD2 SVDC CD2 CD2 COMM PE COMM COMM SVDC 24VDC CRP NBP SVDC COMM COMM NRFA NAG VUR RXD TXD 24VDC SVDC 1 3 5 8 4 1 7 3 6 9 2 K1 K2 H2 VCC SOMI CLK SIMO GND 3 VUR NETMASTER CONTROL ASSEMBLY 1 4 5 2 6 3 CONTROL TRANSFORMER SEE CONNECTION DIAGRAM DETAIL FOR OPTIONAL CARD READY AND COIN READY TRANSFORMER WIRING H5 100 OHM 1 4 WATT 100 OHM 1 4 WATT H1 H4 ...

Страница 80: ...78 800168 Section 3 Troubleshooting NetMaster Models Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT ...

Страница 81: ...nected to ensure that the washer is properly grounded W003 WARNING Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Section 4 Grounding 36 WALL RECEPTACLE POLARITY CHECK Figure 15 Figure 15 W011GE3A Neutral Side Round Grounding Prong L1 Neutral Ground 0 V A C 115 12 V A C 115 12 V A C NOTE Have a qualified electrician check polarity of wall receptacle If a voltage reading is measured...

Страница 82: ...the washer is properly grounded W003 WARNING Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 37 MACHINE GROUND CONNECTIONS Figure 16 Ground to Electronic Control Ground to Control Panel Assembly Ground to Control Cabinet Ground to Motor Control Board Ground to Control Shield Ground Power Cord to Control Cabinet Wrapper Grounding Hardware to Control Cabinet Wrapper Ground to Motor Gr...

Страница 83: ...800168 81 Section 4 Grounding Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Figure 16 FLW1162G 1 2 3 4 5 6 7 8 9 10 11 12 ...

Страница 84: ...82 800168 Section 4 Grounding Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT ...

Страница 85: ...atic protection device potential electrostatic discharge problems associated with handling of electronic control will be minimized Always handle electronic control by its metal edges If a wrist strap is not available touch washer while it is plugged in before handling control to dissipate any charge a Unlock control panel Refer to Figure 17 Step 1 b Pull top of control panel away from control cabi...

Страница 86: ...ocked a Unlock control panel Refer to Figure 17 Step 1 b Pull top of control panel away from control cabinet far enough to allow lifting control panel up and off the rail support of the control cabinet Refer to Figure 17 Step 2 c Remove control panel away from control cabinet as far as wires permit Refer to Figure 17 Step 3 d While supporting control panel disconnect wires from indicator light NOT...

Страница 87: ...ic control NOTE DO NOT pull on wires Instead hold board near appropriate disconnect block and unplug by pulling on disconnect block e Remove four screws holding electronic control assembly to backside of control panel Refer to Figure 18 f Place the old control in the anti static wrapping that the new control was supplied in g While holding new control by its metal edges place control in opening of...

Страница 88: ...otective backing from the left end of panel overlay and press into place 2 Remove rest of protective backing from panel overlay and press overlay into place on control panel assembly 3 While holding control by its metal edges place control in opening of control panel and fasten control down with four screws Refer to Figure 18 4 Follow wiring diagram and reconnect wires to control IMPORTANT It is i...

Страница 89: ...ction 5 Service Procedures Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Figure 20 H044PE3A NUT SCREW SCREW NUT CONTROL CABINET SECURITY TOP PANEL SPEED NUT CARRIAGE BOLT CARRIAGE BOLT CABINET TOP ...

Страница 90: ...ion by hinging it on the rear hinges NOTE To avoid damage to hinges be sure to support cabinet top with a small chain or something similar Refer to Figure 21 6 If equipped with security top panel remove screws and carriage bolt holding panel to control cabinet front Refer to Figure 21 Slide security top panel back just far enough to disengage tabs on panel from control cabinet front and remove sec...

Страница 91: ...iance Laundry Systems LLC DO NOT COPY or TRANSMIT Figure 22 H111SE3A Guide Wires Coin Drop Locknut Coin Drawer Housing Control Cabinet Front Disconnect Block 3 8 Inch Square Drive 7 16 Inch Socket No 310P4 1 4 Inch Ratchet Extension Tool 1 4 Inch Ratchet ...

Страница 92: ...3 Remove control panel away from control cabinet as far as wires permit Refer to Figure 17 Step 3 4 Remove 2 screws holding front of cabinet top to top front edge of control cabinet front Refer to Figure 19 5 If area or space permits lift cabinet top to a vertical position by hinging it on the rear hinges NOTE To avoid damage to hinges be sure to support cabinet top with a small chain or something...

Страница 93: ...048P CardMate System IN SE RT CA RD HE RE FLW1025S MODELS EQUIPPED WITH 39685 CARD READER MODELS EQUIPPED WITH 510068 CARD READER CARD READER CARD READER ATTACHING SCREW CONTROL CABINET WRAPPER CONTROL CABINET FRONT H048P CARD READER CARD READER ATTACHING NUT CONTROL CABINET WRAPPER CONTROL CABINET FRONT FLW1025S ...

Страница 94: ...trostatic charge from your body and to direct charge to an available ground By using this static protection device potential electrostatic discharge problems associated with handling of motor control board will be minimized Always handle motor control board by its metal edges If a wrist strap is not available touch washer while it is plugged in before handling control to dissipate any charge NOTE ...

Страница 95: ...remove any moisture that may have accumulated in hose h Squeeze in locking tabs on pressure switch and push switch out toward rear of control shield Refer to Figure 24 47 CONTROL CABINET FRONT a Unlock control panel Refer to Figure 17 Step 1 b Pull top of control panel away from control cabinet far enough to allow lifting control panel up and off the rail support of the control cabinet Refer to Fi...

Страница 96: ...ance Laundry Systems LLC DO NOT COPY or TRANSMIT Figure 25 FLW1655S PANEL LOCATOR SCREW CARRIAGE BOLT SECURITY TOP PANEL SCREW COIN DROP NUT CONTROL CABINET FRONT OVERLAY SCREW INSTRUCTION LABEL NUT SCREW SCREW SCREW CONTROL CABINET WRAPPER CONTROL SHIELD ...

Страница 97: ...void damage to hinges be sure to support cabinet top with a small chain or something similar Refer to Figure 21 f Remove cabinet top from washer by removing nuts and carriage bolts holding cabinet top and hinges to control cabinet Refer to Figure 20 g Carefully lift cabinet top off washer and set out of the way to prevent damage h Remove screws holding security top panel to control cabinet front R...

Страница 98: ...el Refer to Figure 26 b Gently lower the access panel to disengage panel locators from bottom edge of front panel IMPORTANT There will always be some water that will remain in the pump and hoses Therefore before removing hoses from pump hoses must be drained to prevent water spillage c Loosen hose clamps and remove three hoses connected to electric drain pump outer tub to pump hose vent hose and d...

Страница 99: ...l up and off the rail support of the control cabinet Refer to Figure 17 Step 2 c Remove control panel away from control cabinet as far as wires permit Refer to Figure 17 Step 3 d Remove two screws holding front of cabinet top to top front edge of control cabinet front Refer to Figure 19 e If area or space permits lift cabinet top to a vertical position by hinging it on the rear hinges NOTE To avoi...

Страница 100: ...d Remove two screws holding front of cabinet top to top front edge of control cabinet front Refer to Figure 19 e If area or space permits lift cabinet top to a vertical position by hinging it on the rear hinges NOTE To avoid damage to hinges be sure to support cabinet top with a small chain or something similar Refer to Figure 21 f Mixing valve is located on upper back right corner of rear panel R...

Страница 101: ...stems LLC DO NOT COPY or TRANSMIT Figure 29 H042PE3A HOSE CLAMP MIXING VALVE TO DISPENSER HOSE HOSE CLAMP BACKFLOW PREVENTER CONTROL CABINET WRAPPER INLET HOSE SCREWS MIXING VALVE PLATE REAR PANEL MOUNTING CLIP WIRE HARNESS DISCONNECT BLOCKS MIXING VALVE CONTROL SHIELD ...

Страница 102: ...net as far as wires permit Refer to Figure 17 Step 3 d Working through control panel opening remove two screws holding bottom flange of control cabinet front to top flange of front panel e While supporting lower access panel remove two screws from bottom edge of lower access panel Refer to Figure 26 f Gently lower access panel to disengage panel locators from bottom edge of front panel g Using the...

Страница 103: ... Figure 33 Step 2 and down Figure 33 Step 3 l When seal releases from lip of front panel pull out and remove the seal Refer to Figure 33 Step 4 NOTE The ease of installation of the loading door seal can be improved using water or soapy solution to work seal around circumference of loading door Be sure to orientate seal with the tab in the 12 o clock position when installing the wire clamp ring to ...

Страница 104: ...168 Section 5 Service Procedures Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Figure 33 FLW1190B STEP 1 Pull seal up STEP 2 Pull seal out STEP 3 Pull seal down STEP 4 Pull seal out and remove ...

Страница 105: ...PY or TRANSMIT 54 LOADING DOOR a Open loading door b Remove door bezel to gain access to nuts Refer to Figure 34 c Remove screws washers and nuts holding loading door to hinge assembly and remove door Refer to Figure 34 Figure 34 Door Bezel Attaching Screw Door Bezel Inner Door and Glass H212SE1B Loading Door Attaching Screw Nut Lockwasher Inner Door and Glass Hinge Assembly H211SE1B Loading Door ...

Страница 106: ...o disengage panel locators from bottom edge of front panel k Using the special tool No 318P4 remove dispenser drawer Refer to Figure 30 l Open loading door Carefully remove wire clamp ring from groove with small flat screwdriver Spring is in 6 o clock position Refer to Figure 32 NOTE To avoid damage to spring use screwdriver on wire clamp ring to the right or left of spring m Grasp loading door se...

Страница 107: ...ARNING Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT NOTE To avoid damage to spring use screwdriver on wire clamp ring to the right or left of spring c Grasp loading door seal lip Refer to Figure 33 Step 1 NOTE To avoid damage to door seal DO NOT use pliers or sharp objects to grasp the door seal lip If lip is damaged seal will leak Figure 35 FLW1656S WIRE HARNESS CLIP HOSE CLAMP ...

Страница 108: ...p ring from groove with small flat blade screwdriver Spring is located in the 6 o clock position Refer to Figure 32 NOTE To avoid damage to spring use screwdriver on wire clamp ring to the right or left of spring c Grasp loading door seal lip Refer to Figure 33 Step 1 NOTE To avoid damage to door seal DO NOT use pliers or sharp objects to grasp the door seal lip If lip is damaged seal will leak d ...

Страница 109: ...motor to the stainless steel motor bracket Refer to Figure 37 This will help relocate motor within the motor bracket when reinstalling motor j Remove screw holding ground wire to motor frame Refer to Figure 37 k Cut the wire tie holding small harness connector to motor then disconnect both motor harness connectors from motor l While supporting the motor grasp the metal rod with a locking pliers an...

Страница 110: ...el up and off rail support of the control cabinet Refer to Figure 17 Step 2 c Remove control panel away from control cabinet Refer to Figure 17 Step 3 d Remove 2 screws holding front of cabinet top to top front edge of control cabinet front Refer to Figure 19 e Working through control panel opening remove 2 screws holding bottom flange of control cabinet front to top flange of front panel Refer to...

Страница 111: ...entate seal with the tab in the 12 o clock position When installing wire clamp ring to front panel be careful not to overstretch tension spring o Remove front panel with loading door attached away from washer as far as wires permit p Unplug wire harness from both the door latch switch and from the door switch Refer to Figure 31 Remove clips holding wire harness and door seal hose along top flange ...

Страница 112: ... d Remove two screws holding front of cabinet top to top front edge of control cabinet front Refer to Figure 19 e If area or space permits lift cabinet top to a vertical position by hinging it on the rear hinges NOTE To avoid hinge damage be sure to support cabinet top with a small chain or something similar Refer to Figure 21 f Run belt off pulley while slowly turning pulley g Remove belt from mo...

Страница 113: ...9 H240SE3A PRESSURE SWITCH CONTROL SHIELD TO REMOVE CAP SCREW Left Hand Thread MOUNTING PLATE AND PRESSURE HOSE CLIP NUTS WASHER OUTER TUB INNER BASKET PRESSURE HOSE BEARING HOUSING ASSEMBLY INNER BOLTS MOUNTING PLATE AND PRESSURE HOSE CLIP ARM BOLTS PULLEY FLAT WASHER LOCKWASHER FRONT CONTROL WASHER ILLUSTRATED ...

Страница 114: ...t screw from loosening during operation NOTE When installing new cap screw apply a thread locking compound to screw threads and torque new cap screw to 240 minimum to 260 maximum inch pounds 27 5 to 29 7 Nm m Remove dispenser drawer using special tool Part No 318P4 Refer to Figure 30 n Working through the control panel opening remove two screws holding bottom flange of control cabinet front to top...

Страница 115: ...Carefully remove inner basket out through front of washer Installing 800749P Trunnion Kit or 800198P Inner Basket Kit a Remove nuts washers and tension rods holding trunnion to inner basket Refer to Figure 40 b If using existing trunnion clean out old Loctite from pulley bolt threads using a 3 8 24 UNF Left Hand Tap c Dip threads of three new tension rods into lightweight oil d Insert tension rods...

Страница 116: ... the seal is properly orientated c Install inner basket assembly by pushing all the way into outer tub d Install pulley flat washer lockwasher and left hand cap screw Refer to Figure 30 IMPORTANT When installing pulley always use a new cap screw included in kit to prevent screw from loosening during operation Use a thread tap to clean old Loctite out of pulley screw receiving hole before installin...

Страница 117: ...TRANSMIT Figure 43 FLW1707S Trunnion Shaft Inner Basket Bearing Housing Assembly Apply new grease in lips of bearing housing seal Outer Tub Apply grease to this area Apply Anti Seize Compound to These areas Figure 44 FLW25K Flat Washer Pulley Bolt Tightening Fixture Pulley LeftHand Thread Screw ...

Страница 118: ... pulley always use a new cap screw to prevent screw from loosening during operation NOTE When installing new cap screw apply a thread locking compound to screw threads and torque new cap screw to 240 minimum to 260 maximum inch pounds 27 5 to 29 7 Nm m Remove dispenser drawer using special tool Part No 318P4 Refer to Figure 30 n Working through the control panel opening remove two screws holding b...

Страница 119: ...se hose clips and mounting plate so parts can be reinstalled in the same position Refer to Figure 39 ab While supporting bearing housing remove three inner screws holding bearing housing to rear of outer tub Refer to Figure 39 Bearing Housing Installation NOTE When installing the bearing housing be sure to route the pressure hose under the right arm and attach hose and pressure hose clip to mounti...

Страница 120: ...tening fixture h Loosen screw about one half turn to free fixture i Remove pulley bolt tightening fixture j From front of washer pull inner basket forward as far as possible Flat washer should be against pulley k Push inner basket back into outer tub as far as possible l Tighten left hand thread screw Be careful not to push the trunnion shaft forward while tightening the screw NOTE Torque new left...

Страница 121: ... and adjust the leveling legs until the washer does not rock Refer to Figure 45 NOTE Level must rest on raised portion of top panel Refer to Figure 45 c Tighten the locknuts securely against the washer base If the locknuts are not tight washer will move out of position during operation d Remove rubber feet from accessories bag and place on all four leveling legs Refer to Figure 45 DO NOT slide was...

Страница 122: ...r TRANSMIT 64 LOADING DOOR a Open loading door b Remove door bezel to gain access to nuts Refer to Figure 46 c Remove screws washers and nuts holding loading door to hinge assembly and remove door Refer to Figure 46 Figure 46 Door Bezel Attaching Screw Door Bezel Inner Door and Glass H212SE1B Loading Door Attaching Screw Nut Lockwasher Inner Door and Glass Hinge Assembly H211SE1B Loading Door Atta...

Страница 123: ...crews from bottom edge of access panel and remove panel Refer to Figure 26 b Working through the lower front access door opening place a locking pliers on the metal rod and loosen the two adjusting bolts Refer to Figure 47 Repeat procedure to loosen the two pivot bolts Refer to Figure 47 c Pull down on motor to increase belt tension Use a Burroughs belt gauge to obtain proper tension Proper belt t...

Страница 124: ...erative No 685430 Door Catch proceed as follows a Remove door bezel b Remove two screws and nuts holding door catch to door and remove door catch c Install new door catch and tighten screws and nuts to the point of being snug d Adjust door catch so the outside edge is aligned with the edge of the latch Refer to Figure 48 e Visually check that the door catch properly engages the funnel of the door ...

Страница 125: ...ng the side of the coin drop Refer to Figure 49 d Insert a coin through the coin drop If coin does not roll through drop continue with the following e Remove cotter pin from top of drop Refer to Figure 49 Save pin for reinstallation when cleaning is complete f Move metal clip closer to sensor so that it comes off frame Refer to Figure 49 g Remove coin return from coin drop frame Refer to Figure 50...

Страница 126: ... drop sensor for dust or dirt on eyes Wipe eyes with dry cotton swab Refer to Figure 53 IMPORTANT DO NOT use isopropyl alcohol to clean electronic sensor or eyes k Reinstall coin return on to coin drop frame l Reinstall metal clip and slide towards coin insert slot All cotter pin holes must line up m Reinstall cotter pin n Place drop on level surface to verify that coins follow correct path in dro...

Страница 127: ... NOTE The electronic coin drop should be cleaned once a year Clean the drop more often if it is exposed to high levels of residue or lint build up a Disconnect electrical power to machine and drop b Remove coin drop from machine c Move spring downward until cover catch is free Refer to Figure 54 NOTE Do not lift or overbend the spring in any direction d Open cover for coin drop Refer to Figure 55 ...

Страница 128: ... is properly grounded W003 WARNING Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT g Clean light sensors with a soft brush or air spray duster Refer to Figure 58 h Close cover for coin drop i Move spring back over cover catch j Reinstall coin drop into machine k Reconnect electrical power to machine and drop l Add a coin to drop to verify that coin drop is operating properly and tha...

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