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Rockwell Automation Publication 2094-IN005H-EN-P - October 2012

Line Interface Module

Block Diagrams

These are block diagrams for the Bulletin 2094 line interface modules.

Figure 39 - Block Diagram (catalog number 2094-AL

FB1

N/C

IOL

100-

IPL

Pin 1

Pin 2

Pin 3

Pin 4

IPL:

C LINE

OPL

OPL:

C L

OAD

Pin 1

Pin 2

Pin 3

Pin 4

L3'

L2'

L1'

IPL

OPL

ter

fac

e PCB

ALRM_C

L3'

L2'

L1'

CR1

CONST

AT_12

CONST

AT_22

CONST

AT_32

CONST

AT_54

COIL_A2

CONST

AT_53

CONST

AT_31

CONST

AT_21

CONST

AT_11

CONST

AT_54

CONST

AT_32

CONST

AT_22

CONST

AT_12

ALRM_C

ALRM_B

COIL_E1

CONST

AT_53

CONST

AT_31

CONST

AT_21

CONST

AT_11

ALRM_M

COIL_E2

Pin 14

Pin 13

Pin 12

Pin 11

Pin 1

Pin 2

Pin 3

Pin 4

Pin 6

Pin 7

Pin 17

Pin 8

Pin 18

Pin 10

Pin 20

Pin 19

Pin 15

Pin 16

Pin 5

Pin 9

Pin 21

IO_PWR1

IO_C

OM1

IO_PWR1

IO_C

OM1

IO_PWR1

IO_C

OM1

COIL_E1

COIL_E2

ALRM_M

SHIELD

ALRM_B

ALRM_C

CONST

AT_11

CONST

AT_12

CONST

AT_21

CONST

AT_22

CONST

AT_31

CONST

AT_32

CONST

AT_53

CONST

AT_54

SHIELD

IOL: ST

ATUS I/O

IOL

24V Sta

tus

Indica

tor

ALRM_B

ALRM_M

ALRM_C

ALRM_B

L1'

L2'

L3'

Thr

-phase

, 1-Stage

Line F

ilt

er (460V A

IO_PWR1

IO_C

OM1

IO_PWR2

IO_C

OM2

24+

20 A P

er Supply

PS1

24-

COIL_A2

L1'

L2'

Single

-phase

, 1-Stage

Line F

ilt

er (230V A

Pin 6

Pin 5

Pin 4

Pin 3

Pin 2

Pin 1

P2L

P2L: A

UXILIAR

Y PWR OUTPUT

AUX1_L2

AUX1_L1

AUX2_L2

AUX2_L1

Pin 1

CPL: C

ONTROL PWR OUTPUT

CPL

CTRL 2

CTRL 1

Pin 1

P1L: BR

AKE AND I/O OUTPUT

P1L

Pin 2

Pin 4

Pin 3

Pin 2

IO_PWR2

IO_C

OM2

IO_PWR2

IO_C

OM2

IO_PWR2

IO_C

OM2

CTRL1

CTRL2

AUX1_L2 and A

UX2_L2

AUX1_L1 and A

UX2_L1

ter

fac

e PCB

P2L

CPL

P1L

COIL_E2

COIL_E1

J4_B

(P4)

CB1 (Bulletin 140U)

(1)

IOL

(2)

(1)

Ala

rm contac

ts (

ALR

d ALRM

) onl

y cha

e st

ate whe

n CB

1 tri

, not w

hen m

anua

lly

per

ated

. S

CB1 Ala

rm O

peration

page

for more inform

)

The

1-pi

n) te

rmi

nal

bloc

k ma

y hav

ger

ed term

ina

or stra

ht term

ina

Содержание 2094-AL09

Страница 1: ...ctions when mounting your module to the panel or wiring your module into the system For installation information regarding equipment and accessories excluded here see Additional Resources on page 56 o...

Страница 2: ...installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect...

Страница 3: ...L09 and 2094 BL02 line interface modules is not provided See Accessories on page 51 for the catalog number and a complete description of the connector sets These installation instructions publication...

Страница 4: ...s must be on a flat rigid vertical surface that won t be subjected to shock vibration moisture oil mist dust or corrosive vapors Observe the Environmental Specifications on page 55 Maintain minimum cl...

Страница 5: ...alog number 2094 ALxxS is shown Clearance right of module is not required Clearance left of module is not required Clearance for Airflow and Installation 50 8 mm 2 0 in min Clearance for Airflow and I...

Страница 6: ...lishing Noise Zones EMC filter above the line interface module 1 If drive system I O cable contains dirty relay wires route cable with module I O cable in dirty wireway 2 When space does not permit th...

Страница 7: ...ith the module I O cable in dirty wireway 2 When space does not permit the 150 mm 6 0 in segregation use a grounded steel shield instead For examples see the System Design for Control of Electrical No...

Страница 8: ...catalog numbers 2094 AL09 or 2094 BL02 1 If drive system I O cable contains dirty relay wires route cable with module I O cable in dirty wireway 2 When space does not permit the 150 mm 6 0 in segrega...

Страница 9: ...OM I O_PWR I O_COM I O_PWR I O_COM I O_PWR 24 VDC SUPPLY MAIN VAC 1 2 CB1 ON OFF L2 N L1 1 2 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 5 6 Line Interface Module Top View catalog number 2094 XL75S Cx is shown Li...

Страница 10: ...K COM 230 VAC LOAD L1 L2 N 24 VDC BRAKE SUPPLY Line Interface Module 2094 AL09 200 230V AC 20A Output 1 2 3 4 4 3 2 1 1 2 3 4 1 2 VAC Load OPL Connector VAC Line IPL Connector 24V DC Brake Power Outpu...

Страница 11: ...n plug header Designator Description Connector IOL Status I O 26 pin high density D shell IPL VAC LINE input power 4 position terminals OPL VAC LOAD output power 4 position terminals PSL Brake and I O...

Страница 12: ...AT_32 CONSTAT_53 CONSTAT_54 SHIELD 1 3 5 7 9 11 13 15 17 19 21 2 4 6 8 10 12 14 16 18 20 IOL 21 pin I O Staggered IOL Connector Line Interface Module catalog number 2094 ALxxS is shown I O IOL Connect...

Страница 13: ...11 3 Reserved 16 Contactor auxiliary contact NC 2 IN CONSTAT_21 4 24V contactor coil negative COIL_A2 17 Contactor auxiliary contact NC 3 IN CONSTAT_31 5 Reserved 18 Contactor auxiliary contact NC 4 I...

Страница 14: ...ended for use with mechanical motor brake or Bulletin 2090 resistive brake module RBM applications Table 6 P1L 6 pin Connector Pinouts catalog numbers 2094 ALxxS 2094 BLxxS and 2094 XL75S Cx Table 7 P...

Страница 15: ...tor Pinouts catalog numbers 2094 ALxxS 2094 BLxxS and 2094 XL75S Cx Table 9 IPL 4 pin Connector Pinouts catalog numbers 2094 AL09 and 2094 BL02 IPL Pin Description Signal 1 Chassis ground 2 3 phase in...

Страница 16: ...nnector Pinouts catalog numbers 2094 ALxxS 2094 BLxxS and 2094 XL75S Cx OPL Pin Description Signal 1 Chassis ground 2 3 phase output power L3 3 L2 4 L1 OPL Pin Description Signal 2094 AL09 2094 BL02 4...

Страница 17: ...t from the control power circuit breaker wired in series with the contactor coil The line contactor is a safety contactor that includes three main contacts with three auxiliary contacts see the figure...

Страница 18: ...nually set to the ON or OFF position and open when CB1 is tripped Figure 12 CB1 Alarm Operation catalog numbers 2094 ALxxS 2094 BLxxS and 2094 XL75S Cx IOL Pin Signal Description IOL 4 IOL 13 COIL_A2...

Страница 19: ...tional surge suppression is not required for these contactors Figure 13 IOL Contactor Coil catalog numbers 2094 ALxxS 2094 BLxxS and 2094 XL75S Cx The contactors in the 2094 AL09 and 2094 BL02 line in...

Страница 20: ...ositively guided and mechanically latched Figure 15 IOL Contactor Status catalog numbers 2094 ALxxS 2094 BLxxS and 2094 XL75S Cx See Power Specifications on page 52 for auxiliary contactor specificati...

Страница 21: ...sistive brake module RBM I O P1L connector An AC line filter is placed on the input to the supply to provide conditioning The supply is protected by circuit breaker CB3 PLC I O power is available to t...

Страница 22: ...BLxxS and 2094 XL75S Cx L1 480 W 20 A Power Supply PS1 24V PE 24V L2 CB3 IOL 5 IOL 3 IOL 1 IOL 6 IOL 4 IOL 2 IO_PWR1 IO_COM1 Line Interface Module AC Line Filter 2 4 1 3 IO_PWR2 P1L 1 P1L 3 P1L 5 IO_C...

Страница 23: ...26 pin D sub connector A single phase filter is placed on the input to the supply to provide conditioning The supply is protected by circuit breaker CB1 Figure 18 IOL Power Supply catalog numbers 209...

Страница 24: ...r placed on the input to the supply provides conditioning The supply is protected by circuit breaker CB3 The PSL brake power supply is rated at 2 A If more current is required consider using the IOL p...

Страница 25: ...are field replaceable For FB1 replacement fuse part numbers see the table on page 50 Figure 20 Control Power Output Source See Power Specifications beginning on page 52 for control power output CPL sp...

Страница 26: ...and 2094 XL75S C2 line interface modules This connector allows the customer to provide a separate auxiliary power source independent from the mains supply for control power and other uses The APL conn...

Страница 27: ...ting hardware is M6 metric 1 4 in bolts Make sure all fasteners are properly bonded to the subpanel 3 Tighten all mounting fasteners ATTENTION To avoid hazard of electrical shock mount your line inter...

Страница 28: ...60 Hz L3 L2 L1 CONTROL VAC AUX2 AUX2 AUX1 AUX1 I O_COM I O_PWR I O_COM I O_PWR I O_COM I O_PWR 24 VDC SUPPLY MAIN VAC 375 9 14 80 2x 33 1 30 4x 40 6 1 60 2x 12 69 0 50 10 8 0 425 2x 352 4 13 87 220 8...

Страница 29: ...5 8 86 3x 16 0 63 6x 7 9 0 31 3x 28 7 1 13 286 8 11 29 30 9 1 22 20 0 79 142 5 5 61 285 11 22 12 7 0 5 12 7 0 5 187 7 7 39 22 0 87 28 1 1 197 7 75 8 9 0 35 Dimensions are in millimeters inches Flying...

Страница 30: ...2 7 0 50 278 4 10 96 12 7 0 50 20 0 79 180 7 09 360 14 17 277 10 9 1 22 31 27 6 1 09 2x 40 4 1 59 280 11 02 2x 206 8 11 2x 28 5 1 2 6x 7 9 0 31 197 7 8 100 3 9 289 11 37 8 9 0 35 2 5 0 1 Flying lead I...

Страница 31: ...s and methods provided Description Connects to Terminals Recommended Wire Size mm2 AWG Strip Length mm in Torque Value N m lb in Pin Signal VAC LINE IPL 1 IPL 2 IPL 3 IPL 4 2 5 25 14 4 16 0 0 63 2 7 2...

Страница 32: ...4 5 3 Brake and I O power output PSL 1 PSL 2 PSL 3 PSL 4 MBRK PWR MBRK COM MBRK PWR MBRK COM L3 L2 L1 L3 L2 L1 L3 L2 L1 L3 L2 L1 ATTENTION To avoid hazard of electrical shock complete the wiring of y...

Страница 33: ...ctor plugs See connector pinout tables beginning on page 11 4 Tighten the connector screws 5 Gently pull on each wire to make sure it does not come out of its terminal If any wires are loose then repe...

Страница 34: ...nly on the 2094 XL75S Cx line interface modules Figure 29 Line Interface Module APL connector Table 15 Auxiliary Input Power APL Connector L2 N L1 1 2 Line Interface Module Top View catalog number 209...

Страница 35: ...n an ungrounded power configuration is used phases L1 L2 and L3 without a reference to earth ground can drift and stress the line filter components internal to the line interface module ATTENTION Your...

Страница 36: ...ules are capable of connecting to multiple drives providing each drive has its own line filter and the maximum current specification is not exceeded Forexamplediagrams seetheusermanualforyourdrive See...

Страница 37: ...2094 XL75S Cx Table 22 Control Power Output CPL Connector catalog numbers 2094 AL09 and 2094 BL02 CTRL2 CTRL1 1 2 Line Interface Module Top View catalog number 2094 XL75S Cx is shown CPL Pin Signal R...

Страница 38: ...Table 23 Auxiliary Power Output P2L Connector catalog numbers 2094 ALxxS 2094 BLxxS and 2094 XL75S Cx AUX2_L2 AUX2_L1 AUX1_L2 AUX1_L1 1 2 3 4 Line Interface Module Top View catalog number 2094 XL75S C...

Страница 39: ...catalog numbers 2094 AL09 and 2094 BL02 IO_PWR2 IO_COM2 IO_PWR2 IO_COM2 IO_PWR2 IO_COM2 1 2 3 4 5 6 Line Interface Module Top View catalog number 2094 XL75S Cx is shown P1L Pin Signal Recommended Wire...

Страница 40: ...Output P2L 230V AC I O Power Output IOL 24V DC Control Power Output CPL 230V AC 3 phasePower Output OPL to Drive Transformer 460V only LineInterface Module Optional Connection after CB1 Cat No Branch...

Страница 41: ...4 default connection ATTENTION This product contains stored energy devices To avoid hazard of electrical shock verify that all voltage on capacitors has been discharged before attempting to service re...

Страница 42: ...onnection 10 Fully insert the P4 connector into the J4_B housing until latched 11 Replace the cover and I O connector by following steps 3 7 in reverse order P4 J4 P4 J4_B Line Interface Module catalo...

Страница 43: ...IO_PWR2 IO_COM2 Control Power Connections INDICATES USER SUPPLIED COMPONENT Contactor Enable Connections 24V for motor brake or other as needed 24V for motor brake or other as needed 24V for motor bra...

Страница 44: ...1 L2 L1 L3 L2 L1 IO_PWR COIL_A1 IO_COM COIL_A2 1 2 1 2 3 4 MBRK_PWR MBRK_COM MBRK_PWR MBRK_COM Control Power Connections INDICATES USER SUPPLIED COMPONENT Contactor Enable Connections Brake and I O Ou...

Страница 45: ...LRM_COM CONST AT_11 CONST AT_12 CONST AT_21 CONST AT_22 CONST AT_31 CONST AT_32 CONST AT_53 CONST AT_54 SHIELD IOL STATUS I O 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 1 2 21 20 IOL 24V St...

Страница 46: ...4 24 COIL_A2 L1 L2 PE L1 L2 1 2 3 4 Single phase 1 Stage Line Filter 230V AC 5 Pin 6 Pin 5 Pin 4 Pin 3 Pin 2 Pin 1 P2L P2L AUXILIARY PWR OUTPUT AUX1_L2 AUX1_L1 AUX2_L2 AUX2_L1 Pin 1 CPL CONTROL PWR OU...

Страница 47: ...24 24 20 A Power Supply PS1 24 24 COIL_A2 L1 L2 PE L1 L2 1 2 3 4 Single phase 1 Stage Line Filter 230V AC 5 Pin 6 Pin 5 Pin 4 Pin 3 Pin 2 Pin 1 P2L P2L AUXILIARY PWR OUTPUT AUX1_L2 AUX1_L1 AUX2_L2 AUX...

Страница 48: ...Pin 19 Pin 15 Pin 16 Pin 5 Pin 9 Pin 21 Pin 22 Pin 23 Pin 24 Pin 25 Pin 26 N C N C N C COIL_A2 N C CONSTAT_12 CONSTAT_22 CONSTAT_32 CONSTAT_42 N C N C N C COIL_A1 N C CONSTAT_11 CONSTAT_21 CONSTAT_31...

Страница 49: ...4 Pin 25 Pin 26 N C N C N C COIL_A2 N C CONSTAT_12 CONSTAT_22 CONSTAT_32 CONSTAT_42 N C N C N C COIL_A1 N C CONSTAT_11 CONSTAT_21 CONSTAT_31 CONSTAT_41 N C IO_COM IO_COM IO_COM N C IO_PWR IO_PWR IO_PW...

Страница 50: ...10 2094 BLxxS 1 CB2 Circuit breaker 2 pole 4 A 1492 SP2D040 1 CB3 Circuit breaker 3 pole 6 A 1492 SP3C060 2 FB1 1 Fuse 3 5 A Class CC FNQ R 3 5 2094 XL75S C1 1 CB2 Circuit breaker 2 pole 20 A 1492 SP2...

Страница 51: ...the cabinet when used with 140U device CB1 140U H RM12B 2094 AL09 and 2094 BL02 Low profile connector kit for I O 26 pin high density D shell 2090 K6CK D26M Connector Set Includes VAC LINE IPL VAC LOA...

Страница 52: ...liary power output P2L connector AC output current rms 3 A 3 3 A 3 AC output voltage 195 265V rms single phase 230V nom 190 260V rms single phase 230V nom Brake power output P1L connector and I O IOL...

Страница 53: ...control voltage 1 21 6 26 4V DC Contactor control current 1 12 9 mA Contactor pickup current 2 1 75 A 0 87 A Contactor hold in current 2 0 14 A 0 07 A Contactor voltage 93 121V rms single phase 110V n...

Страница 54: ...x 52 5 IMPORTANT The 2094 ALxxS 2094 BLxxS and 2094 XL75S Cx line interface modules provide branch circuit protection Follow all applicable NEC and local codes Cat No VAC Input Power Fuse 2 2 Part num...

Страница 55: ...5 2000 Hz 0 381 mm 0 015 in peak to peak displacement 2 5 g peak acceleration 5 2000 Hz Shock 15 g 11 ms half sine pulse 3 pulses in each direction of 3 mutually perpendicular directions 30 g 11 ms h...

Страница 56: ...ators and motion accessories designed to help make initial decisions for the motion control products best suited for your system requirements Kinetix Motion Accessories Specifications publicationGMC T...

Страница 57: ...Rockwell Automation Publication 2094 IN005H EN P October 2012 Line Interface Module 57 Notes...

Страница 58: ...Rockwell Automation Publication 2094 IN005H EN P October 2012 58 Line Interface Module Notes...

Страница 59: ...Rockwell Automation Publication 2094 IN005H EN P October 2012 Line Interface Module 59 Notes...

Страница 60: ...tact Customer Support for initial help in getting your product up and running NewProductSatisfactionReturn Rockwell Automation tests all of its products to ensure that they are fully operational when...

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