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Specifications

 

8 (48)

 Installation manual Remotus Jupiter 10BD, Era 4/6/8B FSK16    Version: B0     Document-ID: 954045-000 EN    Author: SH

5.2 

Functional description

The Remotus RX161 receiver uses a dual channel architecture combined with eight (8) safety re-

lays whereof two safety relays are intended for the safety stop. The other 6 safety relays are used 

for crane movement and provides protection against unintended movement due to welded relay 

contacts (UMFS Category 3 PL d ISO 13849-1:2006).
The dual channel architecture and extensive use of safety relays in the receiver will significantly 

increase the safety of the crane system providing that the installation is carried out correctly. To 

achieve category 3 Pl d for the STOP function according to ISO 13849-1:2006 both safety stop 

outputs from the receiver shall be connected to two independent stop inputs on the crane (two 

safety stop channels).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

signals 

+5V

+5V

RADIO

Channel A (CPU-A)

Channel B (CPU-B)

Supervising

Power supply and voltage monitoring circuits

feeding

power

Main contactor

Safety relays

Figure 1.  Receiver functional safety description

Содержание AQ80

Страница 1: ...954045 000 EN B0 INSTALLATION MANUAL REMOTUS JUPITER Era 4 6 8B 10BD RX161 AQ80 TX50 FSK16 ...

Страница 2: ...istory Version Date Reason A0 2016 12 13 1st released version A1 2017 01 31 4 6 buttons added new pictures front page B0 2017 04 05 TX50 10BD transmitter added Reference RX16X configuration tool manual 952576 000 ...

Страница 3: ...___________________________________________ 16 7 2 1 Shutdown Time of the Transmitter____________________________________________________________ 16 7 2 2 PIN code Configuration of the Transmitter______________________________________________________ 17 7 2 3 Radio Frequency Setting in the Transmitter_____________________________________________________ 18 7 2 4 433 MHz____________________________...

Страница 4: ...________________________________ 32 10 1 First check______________________________________________________________________ 32 10 2 It is impossible to activate the main contactor___________________________________________ 32 10 3 Some output functions do not work___________________________________________________ 33 11 Program Selection_______________________________________________________ 33 11 ...

Страница 5: ...omplete system or machine The System Integration has to be made by qualified personnel applying the appropriate standards for the system or machine including making the necessary safety investigations and risk analysis It should be noted that the information obtained from the controlled object is not processed by the Remotus receiver but is used for informational purposes For the reasons stated ab...

Страница 6: ... which if not avoided could result in damage to or poor functionality of the product Electrostatic sensitive devices warning tells you about the risk of electrostatic discharge which can cause damage to the product 4 Warnings regarding installation and maintenance work This manual must be read and understood before installing and starting the radio remote control system to ensure safe and secure o...

Страница 7: ...rial port RS422 RS485 Input voltage 24 48 115 230 V AC power consumption less than 14 VA or 24 V DC 0 5 A Shall be connected to SELV circuits Dimensions 277x217x115 mm Weight Approximately 1 6 kg Degree of protection plastic encolsure IP67 Operating temperature 25 C 55 C Storage temperature 40 C 85 C Transmitter AQ80 TX50 Dimensions 181 x 65 x 43 mm 243x77x41 49 mm incl quick stop Weight 265 g 450...

Страница 8: ...UMFS Category 3 PL d ISO 13849 1 2006 The dual channel architecture and extensive use of safety relays in the receiver will significantly increase the safety of the crane system providing that the installation is carried out correctly To achieve category 3 Pl d for the STOP function according to ISO 13849 1 2006 both safety stop outputs from the receiver shall be connected to two independent stop ...

Страница 9: ...all any optional accessories inside and or on the receiver enclosure before mount ing the receiver on the crane Refer to each accessory kit for assembly instructions 196 mm 229 mm Ø 6mm Assembly Instruction plastic spacer optional Press the plastic spacers firmly to the bottom enclosure Make sure to align the spacers frame opening with the condensation filter ventilation on the bottom enclosure lo...

Страница 10: ...16 P38 YM2 LED18 H5 471 2 PCB1 TP0 P3 P1 P34 REL15 REL13 REL12 REL11 P33 FUSE1 REL16 REL14 P19 P22 P28 P17 P23 P25 C19 P21 P24 REL18 REL17 P18 P27 P26 H12 H9 H4 H10 H7 YH8 H6 YH9 YH7 YH6 YH5 H11 H8 P30 P38 P31 P29 C66 DIST1 LED12 C65 R298 REL4 LED15 C63 C57 P32 IC17 C64 L E D 9 950896 000 REL1 P8 R300 R264 DIST2 REL3 LED13 LED11 R262 IC16 DIST3 R99 REL5 P12 P16 REL2 SH1 C51 L E D 1 0 FUSE1 P15 LED...

Страница 11: ...erminal blocks see Figure 4 This is im portant if a cable become loose The cable should not be able to end up in an unsuitable location of the receiver Fasten with a torque of 0 4 0 5 Nm Figure 4 Installation of cables Cabling 1 Cable ties 2 3 Note The position of different cable glands can vary depending on combination of accessories 1 Relay digital in and hole mounted siren cabling Note Relay ca...

Страница 12: ...ty stop outputs MC1 and MC2 shall be used as two separate independent outputs two safety channels This means that there must be two main contactors on the machine See the connection example below MC1 MC2 Line Main contactors Neutral Main contactor control from receiver fuse 6A External Figure 6 Connection with the two main contactors in parallel category 3 If category 3 is not desired the two safe...

Страница 13: ...tage level These two signals appear as symbols on the transmitter display Dig in 1 24 48V Common Dig in 0 24 48V Common 115 230V 115 230V 6 3 6 Analogue input This signal may be used for weight information from a scale shown on the transmitter s display See section 9 2 2 Do not mix with NON SELV signals 6 3 7 RS422 485 This signal may be used for weight information from a scale shown on the transm...

Страница 14: ...ive radio reception An antenna can not be mounted in a cabinet Recommended placement Crane Hoist Antenna cable 50 ohm Wrong placement Antenna 45 45 Crane beam Figure 9 Recommended and wrong placement of the antenna The antenna must never come into contact with metal parts If the antenna is installed outdoors there is a risk of dangerous voltages entering the antenna cable To minimize this risk a D...

Страница 15: ... 1 Indication of radio channel quality in Receiver RX161 By watching the indications Squelch LED 4 and Message received LED 3 it is possible to diag nose the quality of the radio channel see section 9 1 on page 30 Every time a message is received the indication Squelch lit The messages are sent at a constant rate The indication Squelch shall lit at this rate If this isn t the case some of the chan...

Страница 16: ...PIN code System info Exit Save Finish by turning the transmitter off by pushing the safety stop button down This also saves the changes that have been made Enter config menu Browse Choose OK Browse Configuration menu Choose OK Browse Browse 7 2 1 Shutdown Time of the Transmitter The transmitter shuts down automatically if not used for a certain amount of time This time can be adjusted in the trans...

Страница 17: ...and for disable enter the factory setting 3333 5 Repeat PIN Repeat the PIN code 6 Automatic return to the main menu or restart the transmitter Delete number Select number Press B1 repeatedly Choose number PIN code Enable Disable Choose number Select number Press B1 repeatedly Delete number 7 2 2 1 Entering PIN code at start up When PIN is enabled the transmitter will not start to transmit before t...

Страница 18: ...c channel See 7 2 4 1 Fixed frequency on page 19 7 2 4 433 MHz In frequency band 400 there is an opportunity to select region 1 Enter the configuration menu 2 Then select 433 MHz with bottom right button browse with top buttons 3 Then browse to the desired setting with top buttons EU 30 channel Other 60 channel Already selected setting is indicated by top left button LED 4 Select setting by press ...

Страница 19: ... 625 14 434 4 433 65 15 434 425 433 675 16 434 45 433 7 17 434 475 433 725 18 434 5 433 75 19 434 525 433 775 20 434 55 433 8 21 434 575 433 825 22 434 6 433 85 23 434 625 433 875 24 434 65 433 9 25 434 675 433 925 26 434 7 433 95 27 434 725 433 975 28 434 75 434 29 434 775 434 025 30 434 05 31 434 075 32 434 1 33 434 125 34 434 15 35 434 175 36 434 2 37 434 225 38 434 25 39 434 275 40 434 3 41 43...

Страница 20: ...to have a remaining momentary function Lighted but ton LED indicates remaining function Note The three pair of buttons 1 2 3 4 and 5 6 must have the same settings within the pair For 10BD must also buttons 7 8 have the same settings within the pair Otherwise the momentary function is disabled on the button that is not remaining 4 Restart the transmitter 7 2 6 Radio communication power To change th...

Страница 21: ...nfiguration menu 2 Then select Remote type with bottom right button browse with top buttons 3 Enter PIN code see to box to the right Press top left button repeatedly to select number and bottom right button to choose the number Delete a number with top right button 4 Then browse to the desired setting with top buttons Era 8B 10BD 8 BUTTONS 9 BUTTONS 10 BUTTONS 8 BUTTONS DIN 9 BUTTONS DIN 10 BUTTON...

Страница 22: ...the old PIN code 4 Enter new PIN Enter the four last number of the CIM ID 5 Repeat PIN Repeat the PIN code four last number of the CIM ID 6 Automatic return to the main menu or restart the transmitter 7 2 8 1 Enter and activate heavy weight PIN during operation When heavy weight PIN is enabled the system will not lift heavy weight over 5 ton before the correct heavy weight PIN code is entered 1 Pr...

Страница 23: ... to press the buttons for 5 seconds 3 See pairing indications next section When paired reciever LED 5 shows steady green If this hasn t been indicated within 15 seconds restart the transmitter 4 Restart the system to activate the new ID number 5 Remount the receiver lid The receiver has now learned the transmitter ID number and will only accept commands from that transmitter Enter pair mode Enter ...

Страница 24: ...ll frequency planning is recommended Tandem Operation Tandem operation means that two cranes can be operated from the same transmitter which makes it easier for example to lift two objects simultaneously or a big object using two cranes A data link is needed between the two cranes This link shall fulfil at least EN ISO 13849 1 2008 Performance Level c and category 2 Multi operator Operation Multi ...

Страница 25: ...ation Receiver A A Transmitter 1 1 ON 1 2 3 4 SW3 1 OFF SW3 3 OFF ON 1 2 3 4 SW3 1 ON SW3 3 OFF Transmitter 2 2 ON 1 2 3 4 SW3 1 ON SW3 3 OFF 7 5 2 Tandem operation 1 transmitter and 2 receivers In order to run tandem operation the receivers must be paired with the same ID 1 Pair the transmitter to receiver 1 A Disconnect the power source to the receiver set the SW3 in during operation and reconne...

Страница 26: ...and reconnect the power source to the receiver 3 Pair transmitter 2 to receiver 2 B Disconnect and reconnect the power source to the receiver 4 Pair transmitter 1 to receiver 2 B Disconnect the power source to the receiver set the SW3 in during operation and reconnect the power source to the receiver Transmitter 1 primary transmitter for receiver 1 A Transmitter 2 primary transmitter for receiver ...

Страница 27: ...e to the receiver 2 Pair transmitter 2 to receiver 2 B Disconnect and reconnect the power source to the receiver 3 Pair transmitter 1 to receiver 2 B Disconnect the power source to the receiver set the SW3 in during operation and reconnect the power source to the receiver Transmitter 1 can operate both cranes primary transmitter for receiver 1 A and secondary for receiver 2 B Transmitter 2 can ope...

Страница 28: ...ully and pull out the connector for the battery and remove the back enclosure entirely 2 The CIM card 1 is located at the top of the transmitter above the display board 2 Gently remove the CIM card straight up 3 Install the CIM card primarily in the original transmitter alternative spare transmit ter Be sure to insert the CIM card properly in its connector 4 Reinstall the enclosure The screws shou...

Страница 29: ...n the Operator Manual Check the following Are all movements correct Do the other functions operate correctly Does the stop function on the transmitter work properly Also test the stop function by removing the battery in the transmitter Is it possible to control the equipment from the normal controllers If it is possible to operate the equipment from more than one controller at a time the system is...

Страница 30: ...64 DIST2 REL3 LED13 LED11 R262 IC16 DIST3 R99 REL5 P12 P16 REL2 SH1 C51 L E D 1 0 FUSE1 P15 LED14 P11 YWW PB Free LED 4 LED 3 LED 2 LED 1 LED 6 LED 5 MC OK Indicates activated main contactor LED28 LED27 Figure 12 Indications on the MAIN board Mode Event Indication on RX Flash rate LED 1 4 TX command change Changes in the transmitter switches or joysticks LED 1 flashes Digital input data change LED...

Страница 31: ...ed after the channel number 3 Selection SHIFT Era 8B 9 10 Buttons 1 2 selection 10BD 4 Text field crane id etc 5 Battery level 6 Dig In 1 2 shows if active 7 Overload warning 8 Weight load graph full scale max load 9 Weight up to 5 digits 10 Weight unit kg t or lb Crane 1 14 1kg 1 2 T1 T2 A B 1 3 4 5 6 7 10 8 9 2 9 2 2 1 Radio signal quality No radio link established Weak signal Good signal Strong...

Страница 32: ...ble 6 on page 30 10 2 It is impossible to activate the main contactor The transmitter has not been paired with the receiver For LED position see Figure 12 Indication Squelch LED 4 is flashing or lit but the transmitter is off This means that some or all frequencies are used Try an alternative frequency setting Indication Message received LED 3 does not flash and the transmitter is on Check the ant...

Страница 33: ...n on the main board see Figure 3 on page 10 Note The switches must be set to the same position 11 1 Program Selection list If nothing but the movement itself is described in the function column it means step 1 2 on the button transmitter Low speed step 1 and high speed step 2 SHIFT B8 step 2 for Era 8B 9 10 Buttons For symbols on the transmitter see chapter 12 Overview transmitter on page 42 For r...

Страница 34: ...4 6 8B N CS 4 6 8B DIN 10 BD N CS 10BD DIN P15 Y0 Bridge forward B5 B6 B5 B6 Y1 Bridge backward B6 B5 B6 B5 Y2 Trolley left B3 B3 B3 B3 Y3 Trolley right B4 B4 B4 B4 P21 Y4 Hoist down B2 B1 B2 B1 Y5 Hoist up B1 B2 B1 B2 Y6 Bridge high speed 2nd B5 B6 2nd B6 B5 2nd B5 B6 2nd B6 B5 Y7 Trolley high speed 2nd B3 B4 2nd B3 B4 2nd B3 B4 2nd B3 B4 P27 Y8 Trolley 1 Selection 1 SHIFT B5 SHIFT B5 B7 B7 Y9 Tr...

Страница 35: ...7 2nd B7 2nd B9 2nd B9 Y13 Y 2nd B8 2nd B8 2nd B10 2nd B10 P18 Y14 A SHIFT B3 SHIFT B3 Y15 B Horn button 8B 10B SHIFT B4 1st B7 SHIFT B4 1st B7 1st B9 1st B9 Program Option 3 All high speed outputs are separately X Y function Terminal Connector Cable part Function 4 6 8B N CS 4 6 8B DIN 10BD N CS 10BD DIN P15 Y0 Bridge forward B5 B6 B5 B6 Y1 Bridge backward B6 B5 B6 B5 Y2 Trolley left B3 B3 B3 B3 ...

Страница 36: ... Y 2nd B8 2nd B8 2nd B8 2nd B8 P18 Y14 A SHIFT B3 SHIFT B3 Y15 B Horn button 8B 10B SHIFT B4 1st B7 SHIFT B4 1st B7 1st B9 1st B9 Program Option 5 Outputs for low speed and high speed for each movement X Y function Terminal Connector Cable part Function 4 6 8B N CS 4 6 8B DIN 10 BD N CS 10BD DIN P15 Y0 Bridge forward B5 B6 B5 B6 Y1 Bridge backward B6 B5 B6 B5 Y2 Trolley left B3 B3 B3 B3 Y3 Trolley...

Страница 37: ...2nd B2 2nd B1 2nd B2 Y13 A SHIFT B3 SHIFT B3 P18 Y14 B Horn button 8B 10B SHIFT B4 1st B7 SHIFT B4 1st B7 1st B9 1st B9 Y15 X 2nd B7 2nd B7 2nd B9 2nd B9 Program Option 7 All high speed outputs are separately A B function Terminal Connector Cable part Function 4 6 8B N CS 4 6 8B DIN 10 BD N CS 10BD DIN P15 Y0 Bridge forward B5 B6 B5 B6 Y1 Bridge backward B6 B5 B6 B5 Y2 Trolley left B3 B3 B3 B3 Y3 ...

Страница 38: ...d B2 B1 2nd B1 B2 P18 Y14 A SHIFT B3 SHIFT B3 Y15 B Horn button 8B 10B SHIFT B4 1st B7 SHIFT B4 1st B7 1st B9 1st B9 Program Option 9 Low speed in first step disappears in the second step X Y function Terminal Connector Cable part Function 4 6 8B N CS 4 6 8B DIN 10 BD N CS 10BD DIN P15 Y0 Bridge forward low speed 1st B5 1st B6 1st B5 1st B6 Y1 Bridge backward low speed 1st B6 1st B5 1st B6 1st B5 ...

Страница 39: ...st up high speed 2nd B1 2nd B2 2nd B1 2nd B2 Y12 X 2nd B7 2nd B7 2nd B9 2nd B9 Y13 Y 2nd B8 2nd B8 2nd B10 2nd B10 P18 Y14 A SHIFT B3 SHIFT B3 Y15 B Horn button 8B 10B SHIFT B4 1st B7 SHIFT B4 1st B7 1st B9 1st B9 Program Option B 3 outputs per movement Blocked 1s with zero position transition ABUS Terminal Connector Cable part Function 4 6 8B N CS 4 6 8B DIN 10 BD N CS 10BD DIN P15 Y0 Bridge forw...

Страница 40: ...11 Trolley right high speed 2nd B4 2nd B4 2nd B4 2nd B4 Y12 Hoist down high speed 2nd B2 2nd B1 2nd B2 2nd B1 Y13 Hoist up high speed 2nd B1 2nd B2 2nd B1 2nd B2 P18 Y14 A SHIFT B3 SHIFT B3 Y15 B Horn button 8B 10B SHIFT B4 1st B7 SHIFT B4 1st B7 1st B9 1st B9 Program Option D Hoist low speed Terminal Connector Cable part Function 4 6 8B N CS 4 6 8B DIN 10 BD N CS 10BD DIN P15 Y0 Bridge forward B5...

Страница 41: ...ement indication B1 B4 B1 B4 B1 B4 B1 B4 Y13 A SHIFT B3 SHIFT B3 P18 Y14 B SHIFT B4 SHIFT B4 Y15 Horn Signal 1st B7 1st B7 1st B9 1st B9 Program Option F 3 outputs per movement MC ON function With common movement indication output on Y12 Terminal Connector Cable part Function 4 6 8B N CS 4 6 8B DIN 10 BD N CS 10BD DIN P15 Y0 Bridge forward B5 B6 B5 B6 Y1 Bridge backward B6 B5 B6 B5 Y2 Trolley left...

Страница 42: ...7 B8 B9 B10 Safety STOP button Status indicator Display Button LED Era 4B Era 6B Era 8B 10BD 12 1 Place symbol label Alongside the buttons there is room for a symbol label A sheet of symbol labels are included with the delivery 1 Before placing the label clean the surface with alcohol do not use isopropyl alcohol 2 Place the label make sure that the symbol label is placed at the right button See T...

Страница 43: ...B2 B1 B2 B1 B2 B1 B2 B1 B2 B1 B2 B1 B2 B1 B2 B1 B2 B3 B4 B3 B4 B3 B4 B3 A B4 B B3 A N O R T H B4 S O U T H B B3 A B4 B B3 B4 B3 B4 B3 B4 B5 B6 B5 B6 B5 B6 B5 1 B6 2 B5 E A S T 1 B6 W E S T 2 B5 1 B6 2 B5 1 B6 2 B5 E A S T 1 B6 W E S T 2 B5 1 B6 2 B7 B8 B7 B8 B7 B8 B7 B8 B7 B8 S H I F T B7 B8 B7 B8 B7 B8 S H I F T B7 B8 Note The transmitter has to be set to 8 BUTTONS see section 7 2 7 Note The tran...

Страница 44: ... 6 8B FSK16 Version B0 Document ID 954045 000 EN Author SH Jupiter 10BD Nordic CS DIN B1 B2 B1 UP B2 DOWN B1 B2 B3 B4 B3 NORTH B4 SOUTH B3 B4 B5 B6 B5 EAST B6 WEST B5 B6 B7 1 B8 2 B7 1 B8 2 B7 1 B8 2 B9 X MC B10 Y B9 X MC B10 Y B9 X MC B10 Y Table 9 Symbol placement for 10BD ...

Страница 45: ...10 1st step Extra Optional feature B8 2nd step B10 2nd step SHIFT Only Era 8B 9 10 buttons B8 2nd step Selection 1 Trolley 1 SHIFT B5 B7 Selection 2 Trolley 2 SHIFT B6 B8 Selection A Only Era 8B 9 buttons Crane A SHIFT B3 Selection B Only Era 8B 9 buttons Crane B SHIFT B4 NORDIC SYMBOLS Hoist Up B1 Down B2 Trolley Left B3 Right B4 Bridge Forward B5 Reverse B6 CS SYMBOLS Hoist Up UP B1 Down DOWN B2...

Страница 46: ... as 1 channel for high speed data transmission g4 869 700 870 000 MHz note 4bis 5 mW e r p No requirement No spacing for 1 or more channels Narrow wide band modulation No channel spacing however the whole stated frequency band may be used 25 mW e r p up to 1 duty cycle or LBT AFA note 1 Note 1 When either a duty cycle Listen Before Talk LBT or equivalent technique applies then it shall not be user...

Страница 47: ... settings for joystick transmitter Era 100 150J User Configuration Power save ON OFF LCD contrast Digit size Small Large Alarm Configuration Misc Configuration Dig In 1 OFF Buzzer P Buzzer CP Vibration P Vibration CP Tilt deg OFF 45 90 135 Dig In 2 OFF Buzzer P Buzzer CP Vibration P Vibration CP PIN admin Enable Disable Dig In 1 2 OFF Vibration CP Buzzer CP Red LCD Limit OFF Vibration CP Buzzer CP...

Страница 48: ...rströms Björbo AB Box 7 SE 785 21 Gagnef Sweden street Björbovägen 143 SE 785 45 Björbo Sweden Phone 46 241 250 00 Fax 46 241 232 99 E mail sales akerstroms com www akerstroms com Åkerströms Björbo AB 2014 ...

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