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Shenzhen Aituo Automation Device Co.,Ltd

14

Operating instructions

1.Prepared before starting the machine

1

Check whether the lubricant between the moving parts is enough or not

2

Check whether the voltage and air pressure is normal or not

3

Check whether there are other things between moving parts or not

4

Check whether chip material cleaning thoroughly or not

2.Operating steps of starting

1

To connect air suppliers

and open the regulating valve, set the pressure to 0.4 Mpa

2

To connect power suppliers,and open the switch on soldering gun board.and set the

temperature 340

~350

℃ , (

according to the thickness of solder wire to set the

temperature,before shipping,we have set the temperature already

3

Turn the Auto/Manual button which on the operate board to Auto status

4

Open operate board,first press“Resets”button,and then press“start”button to start the

machine.

5

Check whether enough inner rubber into the feeding pathway and vibrating tray

6

According to the color of wire to put the wire into bottom grippers correctly,and control

the machine working by foot pedal.

3.Operating steps of stopping

1

Power off.If long time no use, pls disconnect the power triangle plug connection with

external power

2

Shut down air suppliers

Note

The operator must follow the sequence of operating steps, make sure the soldering

tip in the initial position, to avoid risk.

Fault analysis and solutions

1

Q:How to adjust when the number of rubber core in the feeding pathway is too

little

A

:

Due to the power of vibrating tray is set by the electric relay auto control, when the

inner rubber in vibrating tray is too few, to lead the pathway feeding no inner rubbers

and can not meet the soldering demands,the solutions as follow:

1

Add enough inner rubber into vibrating tray

2

Open the switch on the vibrating tray control screen,and press“Auto UI”.

Refer to the

follow steps to solve.

as the follow picture,in the normal situation,this switch status is “OFF”

Содержание AM121 Series

Страница 1: ...TION DEVICE CO LTD Automatic USB Soldering machine User manual Adress 2 F 4th Building Zhaofuda Industry park Songgang Bao an Shenzhen China Phone 0755 29643712 Email sales automachines cn Website Htt...

Страница 2: ...kstation 5 3 Pulling cutting stripping workstation 5 4 Soldering workstation 6 3 Control Panel 7 1 Button function 7 2 Touch screen function 7 4 Operating instructions 13 1 Prepared before starting 13...

Страница 3: ...en the wire be pulled broken on the pulling workstation 16 6 How to adjust when soldering the inner rubber can not add the solder wire 16 7 How to adjust when the dislocation between bottom grippers a...

Страница 4: ...better operation environment for workers We have a professional technical research and developed team which aims at providing better function and better quality for our customers Your satisfaction is...

Страница 5: ...y stable and high quality 2 Structure and main parameter 1 Structure Machinery parts Body frame Vibrating tray shift sprocket and chain pulling parts cutting parts stripping parts soldering parts Elec...

Страница 6: ...d the stripping station pulling the inside core of the wire Clamp upper claw Leading the wire to the right position for soldering Wire detection switch to detect if there is a wire or the number of in...

Страница 7: ...tuo Automation Device Co Ltd 7 4 Soldering workstation Down knife adjusting screw Forward knife adjusting screw Down leading adjust Soldering gun Soldering station Down leading adjust Upper knife adju...

Страница 8: ...eans the machine is in running stat 3 OFF Press OFF button the machine is in stop state ON button lights off machine stop working 4 AUTO STEP Only when the switch on automatic mode press the start but...

Страница 9: ...tion Device Co Ltd 9 1 Main UI the first frame after starting the machine press the specific button then will enter into the relevant page 2 Auto UI Press the Auto UI it will enter into the fellow aut...

Страница 10: ...oot pedal 5 Vibrating tray control the vibrating tray 6 Start In the reset mode to press the button the machine will run automatically same function with on button 7 Stop stop all the action 8 Reset c...

Страница 11: ...he pulling cutting and striping action automatically 2 Semi automatic soldering on the manual mode press semi automatic soldering the machine can automatically finish soldering action and feeding the...

Страница 12: ...Parameters Press Parameters button entering into parameters setting screen Note 1 Parameter setting Set the parameter of every air cylinder and electronic motor to make sure the working properly 2 Adv...

Страница 13: ...Shenzhen Aituo Automation Device Co Ltd 13...

Страница 14: ...Check whether enough inner rubber into the feeding pathway and vibrating tray 6 According to the color of wire to put the wire into bottom grippers correctly and control the machine working by foot pe...

Страница 15: ...he size of wire adjust the clamp board nuts to the properly distance between clamp board and plastic parts as follow pictures put the wire into plastic parts and press no need to harm the wire skin 2...

Страница 16: ...ken if yes pls change when fixing the new knife make sure the position as the same 2 Refer to the follow picture check whether a good coincidence between up and down knife of the cutting face if no it...

Страница 17: ...to adjust the position of top and bottom knives to the proper distance as follow picture 5 Q How to adjust when the wire be pulled broken on the pulling workstation A Screw the nuts to adjust the prop...

Страница 18: ...djust the position refer to picture3 Note after debugged pls according to the third steps second step first step to return back don t wrong order otherwise harm the soldering gun Check the solder wire...

Страница 19: ...ove down air cylinder is loose or not if yes adjust the air cylinder stroke to the proper position and then tighten this nut as follow picture 4 Picture 4 Adjust the two nuts to make the solder wire f...

Страница 20: ...not solder any more 7 Q How to adjust when the dislocation between bottom grippers and top gripers A As follow solutions 1 Clean the positioned optical fiber lens with cotton ball or check whether the...

Страница 21: ...to touch the inner rubber return to normal position and smooth sliding if not it need to sort out inner rubbers from this pathway 2 The inner rubbers are stuck in push material parts try to use the li...

Страница 22: ...of the soldering iron head A Power on the soldering station then adjust method as following There is no coincidence at here Push control road Cover plate These parts combined as Push material parts T...

Страница 23: ...e perfect soldering effect Attention matters 1 Daily for each slipper and every grease fitting of the machine to add oil nozzle to ensure that the lubrication between moving parts for the black parts...

Страница 24: ...solder wire pressed wire are not in the same vertical plane Re adjust soldering displacement short circuit 1 Grippers dirty 2 Bottom grippers are dirty caused positioning errors Clean Up and bottom g...

Страница 25: ...ng iron head push down don t immediately shut off the power but shut off the air pressure supplier first after lifting the soldering iron head power off the electronic supplier after seconds then open...

Страница 26: ...o Ltd 26 3 Poistioning upper claw Adjust the poistion station to make the upper claw to the right place of connector soldering point 4 Andjust chain bottom claw adjust the optical fiber location to ma...

Страница 27: ...ard and clam pieces adjust the positioning station to put down the line pieces into the middle groove module and put the wire into the clamp wire parts adjust clamp board to pressed wire properly 6 Ad...

Страница 28: ...nd length adjust the height of soldering gun move down to the right place to make the length of feeding tin wire can cover the soldering point of connector and the tin wire just on the center down of...

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