background image

Controller

Operating the LCD

©Aqua-Hot®

 125-DN1 Service Manual 

REV 220421

©Aqua-Hot®

 125-DN1 Service Manual 

REV 220421

p. 13

p. 12

Electrical Element Activation(3):

Similar to the external diesel burner, tapping this button 

will signal to the controller to activate the AC electric relay, 

energizing the 1500W electric element within the Aqua-Hot.

ON: 

While ON, the electric element will work to 

maintain a tank temperature of 180°F, with a 

minimum tank temperature of 165° F.

OFF: 

While off, the element will not serve to 

provide any heat to the boiler of the Aqua-Hot 

whatsoever.

System Status(4):

This item will indicate the current operational status of the 

Aqua-Hot. If any faults have triggered, those will be displayed 

here.
During normal operation, this should display either INTERIOR 

HEAT or HOT WATER relating to the priority and position of the 

3-way valve.
While in INTERIOR HEAT mode, the three-way valve is oriented 

so as to circulate heated antifreeze and water solution through 

the heating zones of the coach. 
While in HOT WATER mode, the three-way valve is oriented 

so that the heated antifreeze and water solution is circulated 

immediately back into the boiler tank. This is known as “stirring” 

the tank, and it is done to provide as much heat as possible to 

the domestic water lines while water is flowing.

Module Options (5):

Tapping on the module options button will display the screen 

shown above. From here, it is possible to access unit diagnostics, 

activate Quiet Mode, change the temperature units, adjust 

screen brightness, and unit timeout.

Screen Timeout (A):

The screen timeout item sets the amount of time required 

to allow the screen to shut-off when idle.

Screen Brightness (B):

This setting changes the screen brightness.

Unit of Measurement (C):

This setting will change the display units of the Aqua-Hot. 

Either Fahrenheit or Celsius can be selected.

Quiet Mode (D):

This option toggles the Aqua-Hot’s Quiet mode. Quiet 

mode is a setting where the speed and output of the heat 

exchanger fans is reduced to 80%. This is done to reduce 

noise of the heat exchangers.
Please note that this feature must be activated and 

deactivated as needed.

Aqua-Hot Diagnostics (E):

Tapping on this element will direct you to the Aqua-Hot’s 

built-in diagnostic, testing, and troubleshooting tools.

The Aqua-Hot Controller

Introduction:

The Aqua-Hot 125DN operates on a controller platform 

which has been modernized and updated from the previously 

used Electronic Controllers and Relay Control Boards of older 

Aqua-Hot units.

This controller is best utilized with the Aqua-Hot 5in display. 

Using the Aqua-Hot with this new display will ensure that you can 

take advantage of all of the tools and features of this controller.

Features:

This new controller brings with it new features to it which 

effect functionality from every stage of operation. Fail safe 

functionality, climate control, and troubleshooting and 

diagnostics have all been overhauled on this new control 

architecture. These features will be explained in detail below.

Troubleshooting:

The new troubleshooting functionality is perhaps the largest 

and most substantial change to come about from the new 

controller architecture. Many faults and failures within the 

Aqua-Hot can now be relayed in plain language to the technician 

servicing the Aqua-Hot. There are five system faults which will 

be utilized; System Voltage, Low-Level Cutoff, Over-Current, 

Overheat, and Burner Failed to Ignite. These will be explained 

next.

System Voltage:

System voltage faults indicate that there is 

a problem with the coach-side power supply 

which powers the Aqua-Hot.
The Aqua-Hot can only operate within a 

voltage range of 11V DC to 16V DC. If voltage 

drops below 11V, or exceeds 16V DC, the 

controller will shut down the Aqua-Hot as a 

safety mechanism.

Low-Level Cutoff:

The Low-Level Cutoff fault will only trigger if 

the  minimum  fluid  level  within  the  Aqua-Hot 

is below an acceptable operational threshold.
If the controller is showing a low-level cutoff 

fault, begin by diagnosing the float sensor.

Over-Current:

Over-current faults are triggered by an output 

channel (pump, fan, etc) that is attempting 

to draw too much current through the 

controller. This fault will be accompanied by 

the component which triggered the fault, 

for example “PUMP 2 OVER-CURRENT” will 

display if Pump 2 is not operating correctly.
If over-current faults are appearing on the 

display, troubleshoot the offending component 

listed as being over-current.

Overheat:

Overheat faults indicate that the unit has 

exceeded its overheat threshold of 210°F.

If an overheat condition has occurred, 

diagnose the cause of the overheat by 

investigating the heating sub-systems of the 

Aqua-Hot (electric and/or diesel burner ).

Under-Current

Under-current faults indicate that the unit 

does not have enough voltage to properly 

operate. If voltage drops below 11V, the 

controller will shut down the Aqua-Hot as a 

safety mechanism.
If an under-current fault is displayed on the 

screen, troubleshoot the offending component 

listed and also check power into the Aqua-Hot.

The fault codes shown above will cover the most common 

Aqua-Hot related issues. For more complex issues, it may be 

necessary to utilize the DIAG screens, which will be explained 

next.

Figure 17

Figure 16

A

B

C

D

E

Содержание Aqua-Hot 100 Series

Страница 1: ...Service Manual 100Series AHE 125 DN1...

Страница 2: ...ed by transfer from the heated antifreeze and distilled water solution The heated domestic water then flows through the tempering valve to be mixed with cool water from the fresh water tank to achieve...

Страница 3: ...a Hot please contact our Technical Service Department at 574 AIR XCEL 574 247 9235 from 7 00am to 4 00pm MST Monday through Friday As with any appliance allow the Aqua Hot to completely shut down BEFO...

Страница 4: ...cing disconnect all power supplies DO NOT operate the diesel burner and or electric heating element without antifreeze and distilled water heating solution present in the Aqua Hot s boiler tank Doing...

Страница 5: ...2 Tempering Valve 3 Aqua Hot Controller 4 Antifreeze and Water Heating Solution Tank 5 AC Electric Element 6 AC Activation Relay 7 Plate to plate Heat Exchanger 8 Three Way Valve 9 Zone Air Bleed Val...

Страница 6: ...LCD screen From here the end user will select their interior temperature set points activate or deactivate the diesel burner and the electric element Zone Control 1 Precise zone control display will d...

Страница 7: ...utilized with the Aqua Hot 5in display Using the Aqua Hot with this new display will ensure that you can take advantage of all of the tools and features of this controller Features This new controller...

Страница 8: ...dicates that heat is either not needed or not requested by the zone thermostat 71 This indicates the set point of the coach thermostats The example in Figure 18 is showing the coach thermostat is requ...

Страница 9: ...ones have been directly wired to the Aqua Hot as described in the installation manual Heating sub systems can be activated independent of their control circuits and other control sensors as a means of...

Страница 10: ...ate Ensure the controller is properly oriented reference Figure 32 10 Using the 4 nuts previously removed fasten the controller to the mounting plate 11 Insert the controller and mounting plate into t...

Страница 11: ...to the INPUTS FROM AQUA HOT section HOME Aqua Hot Diagnostics DIAG Locate LLCO Does LLCO display TANK FULL Yes No This fluid level sensor is functioning as intended Replace the controller Troubleshoo...

Страница 12: ...this thermostat Yes No Depress the red button in the center of the high limit thermostat Figure 40 Re test for continuity Does the thermostat now have continuity Yes No This thermostat is functioning...

Страница 13: ...inue troubleshooting to the right Open a hot water faucet within the coach 1 1 2 2 Figure 47 Continue trouble shooting here Low Temperature Cutoff Thermostat Introduction The Low Temperature Cutoff Th...

Страница 14: ...s of the Three Way Valve to ensure it is out of the way 6 On the top of the Three Way Valve move the two 2 constant tension clamps AWAY from the tee fitting so that they are as far from the barb as po...

Страница 15: ...the Aqua Hot and slide the red and blue PEX through their ports in the front face of the Aqua Hot Use soapy water as necessary to lubricate the PEX going through the rubber grommets in the ports DO NO...

Страница 16: ...Figure 60 If no functionality replace the AC electric relay Figure 59 If tank temperature is not 180 F check element for 11 2 13 amps Replace the Electric element This AC Electric system is operating...

Страница 17: ...switch the electric heating element on and off in conjunction with the interior switch panel and ETS module even though the electric element is on a separate circuit Troubleshooting Procedure Trouble...

Страница 18: ...ely the same Yes This ETS module is functioning as intended Disconnect the ETS module from its leads on the wire harness Navigate back to the INPUTS FROM AQUA HOT section of the LCD screen No Yes No D...

Страница 19: ...Requirements Parts needed PLX 125 HA1 High Altitude Kit Potential other parts needed PLE 125 FL1 Kit 100 Series Fuel Line only if fuel lines are damaged PLX 125 003 Fuel Filter 100 Series only if fue...

Страница 20: ...Pins Figure 79 1 2 Ground goes to Pin 1 Power goes to Pin 2 If you would rather use a plug instead of the wire and gator clips the mating part numbers needed for the connector are Housing 1 967644 1 T...

Страница 21: ...uction A lack of interior heat or hot water when provided with adequate heat from either the electric element and or the diesel burner can be attributed to an overheat thermostat the Aqua Hot controll...

Страница 22: ...rner Troubleshooting This section will cover any issues with the external diesel burner The diesel burner is the primary heat source to the 125DN The troubleshooting procedures listed below are arrang...

Страница 23: ...or damage Check plumbing lines and circulation pump to make sure they are properly secured and free of any damage Check the fuel pump and circulation pump for any damage Run the burner for 20 minutes...

Страница 24: ...System Schematics System Schematics Aqua Hot 125 DN1 Service Manual REV 220421 Aqua Hot 125 DN1 Service Manual REV 220421 p 47 p 46 ZONE THERMOSTATS ZONE HEAT EXCHANGERS...

Страница 25: ...System Schematics System Schematics Aqua Hot 125 DN1 Service Manual REV 220421 Aqua Hot 125 DN1 Service Manual REV 220421 p 49 p 48 EXTERNAL DIESEL BURNER ELECTRIC ELEMENT...

Страница 26: ...de Connectors ELE 014 711 Thermistor Tank Temperature Sensor ELE 102 201 Aqua Hot AC Harness ELE 102 211 Burner DC Harness ELE 400 900 Harness Buehler C20 Pump ELX THM 309 Thermistor 10K NTC Room Temp...

Страница 27: ...00 Low Temperature Cutoff Thermostat w Spade Terminals ELX 2E7 102 125DN Element 1 NPSM 120 VAC 1500W Heating MSX 907 162 Refractometer EXE 103 0EX Heat Exchanger Cozy III PLX CTB 290 Clamp Hose Const...

Страница 28: ...that is complete peer through the eyeglass of the refractometer to continue to the next step Adjust the Boundary Line Once the glycol solution has been properly applied adjust the calibration screw u...

Страница 29: ...Heating Systems LLC 7501 Miller Drive Frederick CO 80504 Visit us online at www aquahot com Call us at 574 AIR XCEL 574 247 9235 2022 Aqua Hot Heating Systems LLC Printed in the USA Service Manual 10...

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