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ETS Module

ETS Module

©Aqua-Hot®

 125-DN1 Service Manual 

REV 220421

©Aqua-Hot®

 125-DN1 Service Manual 

REV 220421

p. 35

p. 34

ETS Module

Introduction:

The ETS (Engine Temperature Sensor) Module is a brass 

thermistor that continually measures the temperature of the 

fluid within the Aqua-Hot boiler tank. This module then relays 

the information to the Aqua-Hot controller, thereby allowing the 

controller to activate and deactivate the unit as heating and hot 

water needs change.

Troubleshooting Procedure:

Troubleshooting the ETS module is a relatively straight 

forward process. Follow the instructions below to diagnose 

the ETS module. Troubleshoot the ETS module if the following 

conditions have occurred:
•  A lack of hot water.
•  A lack of interior heat.
•  The Aqua-Hot is not operating.
Verify the following before proceeding with the troubleshooting:
• 

The overflow bottle is adequately filled.

•  Ensure that DC electrical power is supplied to the Aqua-Hot.
•  Ensure that AC electrical power is supplied to the Aqua-

Hot’s electric element. 

•  The high-limit thermostats are not tripped.
•  All fuses are in working order.
If any of the above conditions are not 

met, correct them before continuing with 

troubleshooting. Results of the troubleshooting 

procedure cannot be verified if the conditions 

listed above are not fulfilled.

Using a meat thermometer, 

measure the temperature 

of the tank face. Record 

this temperature on a piece 

of paper.

Locate the Aqua-Hot LCD 

screen. Navigate to the 

DIAG page

Find INPUTS FROM AQUA-HOT, 

and record the temperature 

listed by TANK TEMPERATURE 

(Figure 69). Record this 

number on the sheet.

Are the recorded 

temperatures 

approximately the same?

Yes

This ETS 

module is 

functioning 

as intended.

Disconnect the ETS 

module from its leads on 

the wire harness

Navigate back to the 

INPUTS FROM AQUA-HOT 

section of the LCD screen.

No

Yes

No

Does the Aqua-Hot display 

any temperature?

Replace the 

controller.

Replace the 

ETS module

Figure 67

Figure 68

Figure 69

Replacement Procedure:

If the ETS Module has been diagnosed and a replacement 

must be made, follow the instructions below.
1.  Drain the unit by clamping the TO HEAT SOURCE  hose 

(Figure 70) located outside the Aqua-Hot, and removing it.

2. 

Allow the fluid to drain into an external bucket or container 

to be reused later. If necessary, activate the pump to aid in 

draining the Aqua-Hot.

3.  After approximately half a gallon has been drained from the 

unit, clamp the hose to stop the flow of coolant.

4.  Disconnect wires from the ETS Module.
5.  Using a 14mm wrench or deep socket, remove the defunct 

ETS module from the tank face and discard it.

6.  Place the replacement ETS module in its position on the 

tank face, and finger tighten it into place.

Figure 72

7.  Using the 14mm wrench, tighten the module until it is snug 

in place.

8.  Reconnect the disconnected wires from the harness.
9.  Reconnect the TO HEAT SOURCE hose to the Aqua-Hot and 

remove the hose clamp.

10. 

Pour  the  previously  removed  fluid  back  into  the  fluid 

expansion bottle and allow it to fill the Aqua-Hot tank.

11.  Once this has been completed, locate the Aqua-Hot LCD 

screen,  navigate  to  the  test  section,  and  run  the  fluid 

circulation pump (and if applicable the boost pump) for at 

least twenty minutes to purge the heating loop of air.

12. 

Continually fill the fluid expansion bottle as the fluid level 

drops.

13.  Test the Aqua-Hot for normal operation.

Figure 70

Figure 71

ETS Module

Clamp across 

this hose

Hose is highlighted in yellow 

to properly show the process.

Содержание Aqua-Hot 100 Series

Страница 1: ...Service Manual 100Series AHE 125 DN1...

Страница 2: ...ed by transfer from the heated antifreeze and distilled water solution The heated domestic water then flows through the tempering valve to be mixed with cool water from the fresh water tank to achieve...

Страница 3: ...a Hot please contact our Technical Service Department at 574 AIR XCEL 574 247 9235 from 7 00am to 4 00pm MST Monday through Friday As with any appliance allow the Aqua Hot to completely shut down BEFO...

Страница 4: ...cing disconnect all power supplies DO NOT operate the diesel burner and or electric heating element without antifreeze and distilled water heating solution present in the Aqua Hot s boiler tank Doing...

Страница 5: ...2 Tempering Valve 3 Aqua Hot Controller 4 Antifreeze and Water Heating Solution Tank 5 AC Electric Element 6 AC Activation Relay 7 Plate to plate Heat Exchanger 8 Three Way Valve 9 Zone Air Bleed Val...

Страница 6: ...LCD screen From here the end user will select their interior temperature set points activate or deactivate the diesel burner and the electric element Zone Control 1 Precise zone control display will d...

Страница 7: ...utilized with the Aqua Hot 5in display Using the Aqua Hot with this new display will ensure that you can take advantage of all of the tools and features of this controller Features This new controller...

Страница 8: ...dicates that heat is either not needed or not requested by the zone thermostat 71 This indicates the set point of the coach thermostats The example in Figure 18 is showing the coach thermostat is requ...

Страница 9: ...ones have been directly wired to the Aqua Hot as described in the installation manual Heating sub systems can be activated independent of their control circuits and other control sensors as a means of...

Страница 10: ...ate Ensure the controller is properly oriented reference Figure 32 10 Using the 4 nuts previously removed fasten the controller to the mounting plate 11 Insert the controller and mounting plate into t...

Страница 11: ...to the INPUTS FROM AQUA HOT section HOME Aqua Hot Diagnostics DIAG Locate LLCO Does LLCO display TANK FULL Yes No This fluid level sensor is functioning as intended Replace the controller Troubleshoo...

Страница 12: ...this thermostat Yes No Depress the red button in the center of the high limit thermostat Figure 40 Re test for continuity Does the thermostat now have continuity Yes No This thermostat is functioning...

Страница 13: ...inue troubleshooting to the right Open a hot water faucet within the coach 1 1 2 2 Figure 47 Continue trouble shooting here Low Temperature Cutoff Thermostat Introduction The Low Temperature Cutoff Th...

Страница 14: ...s of the Three Way Valve to ensure it is out of the way 6 On the top of the Three Way Valve move the two 2 constant tension clamps AWAY from the tee fitting so that they are as far from the barb as po...

Страница 15: ...the Aqua Hot and slide the red and blue PEX through their ports in the front face of the Aqua Hot Use soapy water as necessary to lubricate the PEX going through the rubber grommets in the ports DO NO...

Страница 16: ...Figure 60 If no functionality replace the AC electric relay Figure 59 If tank temperature is not 180 F check element for 11 2 13 amps Replace the Electric element This AC Electric system is operating...

Страница 17: ...switch the electric heating element on and off in conjunction with the interior switch panel and ETS module even though the electric element is on a separate circuit Troubleshooting Procedure Trouble...

Страница 18: ...ely the same Yes This ETS module is functioning as intended Disconnect the ETS module from its leads on the wire harness Navigate back to the INPUTS FROM AQUA HOT section of the LCD screen No Yes No D...

Страница 19: ...Requirements Parts needed PLX 125 HA1 High Altitude Kit Potential other parts needed PLE 125 FL1 Kit 100 Series Fuel Line only if fuel lines are damaged PLX 125 003 Fuel Filter 100 Series only if fue...

Страница 20: ...Pins Figure 79 1 2 Ground goes to Pin 1 Power goes to Pin 2 If you would rather use a plug instead of the wire and gator clips the mating part numbers needed for the connector are Housing 1 967644 1 T...

Страница 21: ...uction A lack of interior heat or hot water when provided with adequate heat from either the electric element and or the diesel burner can be attributed to an overheat thermostat the Aqua Hot controll...

Страница 22: ...rner Troubleshooting This section will cover any issues with the external diesel burner The diesel burner is the primary heat source to the 125DN The troubleshooting procedures listed below are arrang...

Страница 23: ...or damage Check plumbing lines and circulation pump to make sure they are properly secured and free of any damage Check the fuel pump and circulation pump for any damage Run the burner for 20 minutes...

Страница 24: ...System Schematics System Schematics Aqua Hot 125 DN1 Service Manual REV 220421 Aqua Hot 125 DN1 Service Manual REV 220421 p 47 p 46 ZONE THERMOSTATS ZONE HEAT EXCHANGERS...

Страница 25: ...System Schematics System Schematics Aqua Hot 125 DN1 Service Manual REV 220421 Aqua Hot 125 DN1 Service Manual REV 220421 p 49 p 48 EXTERNAL DIESEL BURNER ELECTRIC ELEMENT...

Страница 26: ...de Connectors ELE 014 711 Thermistor Tank Temperature Sensor ELE 102 201 Aqua Hot AC Harness ELE 102 211 Burner DC Harness ELE 400 900 Harness Buehler C20 Pump ELX THM 309 Thermistor 10K NTC Room Temp...

Страница 27: ...00 Low Temperature Cutoff Thermostat w Spade Terminals ELX 2E7 102 125DN Element 1 NPSM 120 VAC 1500W Heating MSX 907 162 Refractometer EXE 103 0EX Heat Exchanger Cozy III PLX CTB 290 Clamp Hose Const...

Страница 28: ...that is complete peer through the eyeglass of the refractometer to continue to the next step Adjust the Boundary Line Once the glycol solution has been properly applied adjust the calibration screw u...

Страница 29: ...Heating Systems LLC 7501 Miller Drive Frederick CO 80504 Visit us online at www aquahot com Call us at 574 AIR XCEL 574 247 9235 2022 Aqua Hot Heating Systems LLC Printed in the USA Service Manual 10...

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