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AGI MK/HX 10-36, Руководство по сборке и эксплуатации

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MK/HX 10-36 – SWING-AWAY GRAIN AUGER

30549 R1

3

CONTENTS

1. Introduction ............................................................................................................................................ 4

2. Safety First .............................................................................................................................................. 5

2.1 Safety Alert Symbol and Signal Words...................................................................................... 5
2.2 Operational Safety..................................................................................................................... 5
2.3 Transport and Placement Safety............................................................................................... 8
2.4 Maintenance Safety .................................................................................................................. 9

3. Assembly ............................................................................................................................................... 17

3.1 Tube and Flight Assembly ....................................................................................................... 17
3.2 Trackshoe and Trackstop......................................................................................................... 18
3.3 Boot Assembly......................................................................................................................... 19
3.4 Transport Undercarriage Assembly ........................................................................................ 21
3.5 Winch and Lift Cable Installation ............................................................................................ 23
3.6 Winch Handle Assembly.......................................................................................................... 25
3.7 PTO (CV) Driveline Installation ................................................................................................ 26
3.8 Standard Intake Hopper Assembly ......................................................................................... 27
3.9 Hopper Lift Arm/Winch Assembly .......................................................................................... 29
3.10 Hitch Jack Installation............................................................................................................ 31
3.11 Auger/Tractor Hook Up......................................................................................................... 31
3.12 Optional Low Profile Hopper Assembly ................................................................................ 34
3.13 Low Profile Hopper Lift Arm Assembly ................................................................................. 36
3.14 Plastic Manual Holder Installation ........................................................................................ 37

4. Transport............................................................................................................................................... 38

4.1 Pre-Transport Checklist ........................................................................................................... 38
4.2 Transport Procedure ............................................................................................................... 40

5. Placement ............................................................................................................................................. 41

5.1 Pre-Placement Procedure ....................................................................................................... 41
5.2 Placement Procedure .............................................................................................................. 42

6. Operation .............................................................................................................................................. 43

6.1 Pre-Operational Checklist........................................................................................................ 43
6.2 Auger Drive and Lockout......................................................................................................... 44
6.3 Start Up and Break In .............................................................................................................. 44
6.4 Full Load Procedures ............................................................................................................... 45
6.5 Normal/Emergency Shutdown................................................................................................ 46
6.6 Completion/Clean-Up.............................................................................................................. 46
6.7 Lowering Procedure ................................................................................................................ 47

7. Maintenance & Storage ....................................................................................................................... 48

7.1 General Maintenance Procedure ............................................................................................ 48
7.2 Removable Hopper Mesh Guard............................................................................................. 50
7.3 General Storage Procedure ..................................................................................................... 51

Содержание MK/HX 10-36

Страница 1: ...llow instructions and safety precautions can result in serious injury death or property damage Keep manual for future reference Part Number 30549 R1 Revised June 2021 Original Instructions MK HX 10 36...

Страница 2: ...s may apply and must be followed by the operator All personnel must be trained in the correct operational and safety procedures for this product Use the sign off sheet below to record initial and peri...

Страница 3: ...t Arm Winch Assembly 29 3 10 Hitch Jack Installation 31 3 11 Auger Tractor Hook Up 31 3 12 Optional Low Profile Hopper Assembly 34 3 13 Low Profile Hopper Lift Arm Assembly 36 3 14 Plastic Manual Hold...

Страница 4: ...d that you read this manual and familiarize yourself with the various features of the machine and the necessary precautions for an efficient and safe operation In addition we suggest that anyone using...

Страница 5: ...ate signal word for each message has been selected using the definitions below as a guideline Indicates an imminently hazardous situation that if not avoided will result in serious injury or death Ind...

Страница 6: ...arts Operate auger on level ground Even though the auger is connected to the tractor during operation tipping can occur Anchor or support discharge end to further stabilize auger and prevent tipping K...

Страница 7: ...30549 R1 7 Figure 1 Work Area MK HX 10 36 SWING AWAY GRAIN AUGER 2 SAFETY FIRST...

Страница 8: ...ke feed hopper into transport position and lock hopper lift winch before transporting or moving auger Intake feed side of hopper must face away from main auger when in transport position see Figure 40...

Страница 9: ...maintenance is completed replace and secure all safety shields safety devices service doors and cleanout covers Keep decals clean Replace any decal that is damaged or not clearly visible Use only gen...

Страница 10: ...10 30549 R1 Figure 4 Safety Decal Locations Figure 5 Safety Decal Locations 2 SAFETY FIRST MK HX 10 36 SWING AWAY GRAIN AUGER...

Страница 11: ...power to adjust service or clean ROTATING FLIGHTING HAZARD DANGER 20818 DANGER To prevent serious injury or death Keep body hair and clothing away from rotating PTO driveline Do not operate equipment...

Страница 12: ...event death or serious injury When operating or moving keep equipment away from overhead power lines and devices Fully lower equipment before moving This equipment is not insulated Electrocution can o...

Страница 13: ...Shut off and lock out power source before inspecting or servicing machine ENTANGLEMENT HAZARD WARNING 20811 WARNING UPENDING HAZARD To prevent death or serious injury Anchor intake end and or support...

Страница 14: ...rea Do not modify the equipment Keep in good working order If the manual guards or decals are missing or damaged contact factory or representative for free replacements Lock out power before performin...

Страница 15: ...NG 17107 To prevent personal injury or damage to equipment close valve in lift cylinder hydraulic line after raising equipment into position CAUTION 18859 Disconnect PTO driveline from tractor before...

Страница 16: ...on level ground and in full down position when measuring Adjust drawbar as needed See operation manual for complete details 19960 To prevent damage wheels must be free to move when raising or lowering...

Страница 17: ...available for the assembly procedure Because of the weight it is unwise to attempt assembly of auger alone 3 1 Tube and Flight Assembly 1 Align upper and lower tube sections on a flat surface or on a...

Страница 18: ...locknuts Figure 7 2 Attach the upper trackstop to correct position as shown in Figure 8 using two 7 16 x 1 1 4 bolts locknuts and heavy flat washers Make certain the washers are on top of track as sho...

Страница 19: ...from upper bearing 3 Slip boot over lower flighting shaft and attach to flange on lower tube with eight 7 16 x 1 bolts and locknuts Tighten securely 4 Slide wide rim 1 1 4 flat washer onto lower fligh...

Страница 20: ...and install chain on sprockets With chain in place and tensioned to about 1 4 deflection retighten four bolts on bearing Oil the chain lightly see Figure 10 Figure 10 8 Secure lock collar and tighten...

Страница 21: ...rackets on each side Leave this way until step no 8 See Figure 15 4 Check that pressure of pre inflated tires matches pressure indicated on the tire sidewall Mount wheels on the hubs using four 1 2 x...

Страница 22: ...NOT OVERTIGHTEN Tighten snug only as these bolts act as pivot points 8 Fasten flat braces B to first set of holes furthest from intake on stabilizer braces A with one 7 16 x 1 3 4 bolt and locknut Pla...

Страница 23: ...2 is used the nut must be on the outside of the drum to prevent damaging cable Have about one inch of cable extending past the clamp Figure 16 Important The winch must have a minimum of three wraps of...

Страница 24: ...1 1 2 times around the lift cable anchor bracket rod and double back 7 18 cm of cable 6 Secure the cable in place by installing and tightening two 1 4 cable clamps see Figure 19 and Figure 20 a Apply...

Страница 25: ...ill result in sudden winch failure causing damage to equipment and or personal injury 1 Slide handle over flat sides of input shaft 2 Fasten with 1 2 13 Hex locknut see Figure 21 Note Do not remove or...

Страница 26: ...our eyes when performing this operation 3 Carefully tap in 5 16 roll pin Tighten setscrew 4 Install sprocket shield on boot using four 5 16 x 3 4 bolts 5 Slide PTO transport saddle through support str...

Страница 27: ...ube is secured to the hopper section Allowing tube or hopper to drop will bend the flight shaft end causing it to bind in the angle drive 3 Thoroughly lubricate the angle drive then replace access doo...

Страница 28: ...To open pull the door down and then up and over the gearbox enclosure Hold open with a C clamp vise grip 8 Check that the u joint spline and spline on lower gearbox are clean then apply a light film...

Страница 29: ...igure 25 12 Lubricate the universal joint and then close the safety discharge door KEEP IT CLOSED DURING OPERATION 3 9 Hopper Lift Arm Winch Assembly 1 After selecting side of hopper operation secure...

Страница 30: ...acing away from the main auger as shown Secure hopper to lift arm with the hopper lock and the saddle pins and hairpins provided see Figure 29 Note To change side of intake feed hopper operation raise...

Страница 31: ...operations Including transport raising placement and augering grain Disconnect PTO driveline from tractor for transport and placement PTO Driveline Drawbar The final stage of the MK HX assembly is at...

Страница 32: ...to your tractor you must leave space between the bottom of the tractor drawbar and the top of the securing device on the hitch pin Note that the securing device may be two nuts locked against each oth...

Страница 33: ...2 This will allow the PTO driveline to separate from auger in lowered position This will cause damage to equipment and or injury to personnel Shorten the distance C to the recommended 34 1 2 to 36 1 2...

Страница 34: ...iron straps provided see Figure 34 Note To attach the rubber extension to end of hopper remove the two 5 16 washer locknuts that secure the chain drive shield 8 Attach the four pneumatic wheels to th...

Страница 35: ...with the service or cleanout door open or unlatched Shut off and lockout power to adjust service or clean Use stick or other tool to clean out Failure to heed will result in serious injury or death ME...

Страница 36: ...the upper tube 2 Attach the two bands to the lift arm mount using four 7 16 x 1 1 4 bolts and locknuts see Figure 37 Figure 37 3 Position the clamp on mount a distance of 27 from the standard hopper...

Страница 37: ...ame arms as shown in Figure 38 The manual holder should be accessible at all times regardless of frame position up or down 2 Orient the manual holder so that the cap is facing up towards the intake en...

Страница 38: ...ing auger ensure that 1 Auger is in full down position with PTO driveline disconnected from tractor The roller trackshoe should be seated against the upper trackstop with slight tension on the lift ca...

Страница 39: ...lly or fully buried in snow or grain do not attempt to move auger until snow or grain has been cleared away from auger wheels Failure to heed may cause damage to auger and or serious injury Important...

Страница 40: ...rect contact Failure to maintain proper clearance will result in serious injury or death 3 Do not transport auger at speeds greater than 15 mph 24 km h 4 Observe all regulations concerning marking tow...

Страница 41: ...acement and augering grain Never attempt to move auger manually To do so will result in serious injury Important Auger could topple if ground is too uneven damaging equipment and or causing injury 3 B...

Страница 42: ...uger is in position wheels should be chocked on both sides as well as applying the park brake on tractor or chocking its wheels to prevent movement during operation 3 Fully lower hopper to the ground...

Страница 43: ...Before operating auger for the first time and each time thereafter the operator must follow the checklist which should confirm the following All fasteners are secured as per assembly instructions Lift...

Страница 44: ...6 3 Start Up and Break In Start up and break in procedure for the MK HX 10 36 auger is as follows Note The angle drive requires a break in period of at least 2 or 3 loads of grain 1 Ensure that you ha...

Страница 45: ...dure and safety precautions are strongly recommended 1 Observe the work area hazard zone see Figure 1 on page 7 2 When operating the auger always work with a second person in a position to monitor the...

Страница 46: ...off and lockout power to adjust service or clean Use stick or other tool to clean out Failure to heed will result in serious injury or death 6 6 Completion Clean Up At the completion of an operation t...

Страница 47: ...e until you hear two clicks to lock brake 5 After auger is fully lowered raise the intake feed hopper into full transport position Important Do not operate auger with intake feed hopper in transport p...

Страница 48: ...fairly easily be rotated by hand 4 Lift Cable Check and replace if frayed or damaged Make certain that cable clamps are secure 5 Wheel Hubs Repack every two or three years with lithium based grease 6...

Страница 49: ...tscrews and retighten if necessary 3 Gearboxes Check oil levels in both gearboxes at least once a year depending on use Gearboxes should be half full with EP90 lube oil Fill as needed you may need a f...

Страница 50: ...cleanout or to service the hopper components 1 Remove the six hopper mesh straps securing the mesh guard to the hopper 2 Remove the mesh guard 3 Replace hopper mesh guard and secure using the six exi...

Страница 51: ...or replacing any parts on the undercarriage To prepare auger for use after storage we recommend the following 1 Check tire pressure and inflate to 24 PSI 165 kPa if necessary 2 Tow auger to worksite b...

Страница 52: ...52 30549 R1 7 MAINTENANCE STORAGE MK HX 10 36 SWING AWAY GRAIN AUGER...

Страница 53: ...id 5 Upon return of the Product or such part of the Product that requires correction the Seller shall at the Seller s option either repair or replace the Product or such part The Seller shall replace...

Страница 54: ...ilizer grain and feed systems with a growing platform in providing equipment and solutions for food processing facilities AGI has manufacturing facilities in Canada the United States the United Kingdo...

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