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AGI Batco 1500 SA Series, Руководство оператора

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66

8210–00011 R1

8. Troubleshooting

Shut down and lock out all power sources before diagnosing any of the causes or
attempting any of the solutions below.

In the following section, we have listed some causes and solutions to some of the problems you may
encounter.

If you encounter a problem that is difficult to solve, even after having read through this section, please
contact your local dealer or distributor. Before you contact them, please have this operation manual
and the serial number from your machine ready.

Conveyor

Problem

Cause

Solution

Low conveying
capacity.

Conveyor angle is too high.

Re-position with lower tube angle, see
Operation.

Incorrect belt speed.

Verify and adjust belt speed to
appropriate speed, see Belt Speed in
Operation.

Conveyor belt slipping.

Tighten conveyor belt, see Conveyor Belt
Tension in Maintenance.

Low capacity for some
grains.

Smaller and smoother grains
will slide at shallower angles.

Reduce conveyor height, see Conveyor
Operating Angles in Operation.

Conveyor belt slipping. Conveying belt loose.

Tighten and align belt, see Belt Tension
and Belt Alignment in Maintenance.

Drive roller worn or damaged.

Replace drive roller, see dealer.

Belt frozen to tube from
operating in high humidity in
cold conditions.

Remove conveyor from area of high
humidity and warm belt to de-ice.

Excessive conveyor
belt edge fraying.

Belt not aligned.

Align belt, see Belt Alignment in
Maintenance.

Conveyor belt loose.

Belt stretches over time.

Re-tension belt, see Belt Tension in
Maintenance.

If belt is fully tensioned, you may need to
shorten belt and re-lace, see Belt Relacing
in Maintenance.

Grain leaking from
conveyor hopper.

Belt not aligned (centered).

Align belt, see Belt Alignment in
Maintenance.

8. TROUBLESHOOTING

SWING-AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR

Содержание Batco 1500 SA Series

Страница 1: ...ious injury death or property damage Keep manual for future reference Part Number 8210 00011 R1 Revised March 2021 Original Instructions Swing Away Conveyor Portable Grain Belt Conveyor Operator s Man...

Страница 2: ...s may apply and must be followed by the operator All personnel must be trained in the correct operational and safety procedures for this product Use the sign off sheet below to record initial and peri...

Страница 3: ...13 2 Hydraulic Power Safety 12 2 14 Tire Safety 13 2 15 Personal Protective Equipment 13 2 16 Safety Equipment 14 2 17 Safety Decals 14 2 17 1 Decal Installation Replacement 14 2 17 2 Safety Decal Loc...

Страница 4: ...heck the Gearbox Oil 55 7 7 Change the Gearbox Oil 55 7 8 Inspect Hydraulic Hoses and Fittings 56 7 9 Inspect the Hopper Flashing 56 7 10 Check the Roller Bearings 56 7 11 Check the Rollers 56 7 12 Te...

Страница 5: ...on please contact AGI or your representative for assistance This manual should be regarded as part of the equipment 1 1 Serial Number Location The serial number location for your conveyor is shown in...

Страница 6: ...rtilizer when specific operating and cleanout procedures are followed 1 2 1 Misuse Do not install use the conveyor for with transferring material other than dry free flowing food grains conveying cano...

Страница 7: ...hat if not avoided may result in property damage 2 2 Follow Safety Instructions Read and understand all safety instructions safety decals and manuals and follow them when operating or maintaining the...

Страница 8: ...the conveyor and fully lower before moving 2 6 Rotating Parts Safety Keep body hair and clothing away from rotating pulleys belts chains and sprockets Do not operate with any guard removed or modified...

Страница 9: ...fety Keep guards in place Do not operate with guard removed Do not walk on step on or damage guards Lock out power before removing a guard Ensure all guards are replaced after performing maintenance S...

Страница 10: ...winch is being operated or use hands to guide the cable Inspect cable and cable clamps before using hydraulic winch Replace cable if frayed or damaged Tighten cable clamps if necessary Check the cable...

Страница 11: ...n an emergency Whenever you service or adjust your equipment make sure you shut down the power source and unplug or remove the key as applicable to prevent inadvertent start up and hazardous energy re...

Страница 12: ...wood as a backstop when searching for hydraulic leaks and wear proper hand and eye protection Check all hydraulic components are tight and in good condition Replace any worn cut abraded flattened or c...

Страница 13: ...result in serious injury or death Inflate tires to the manufacturer s recommended pressure Tires should not be operated at speeds higher than their rated speed Keep wheel lug nuts tightened to manufa...

Страница 14: ...place safety decals that are missing or have become illegible See decal location figures that follow Replaced parts must display the same decal s as the original part Replacement safety decals are ava...

Страница 15: ...follow Safe operation and use of the conveyor requires that you familiarize yourself with the various safety decals and the areas or particular functions that the decals apply to as well as the safet...

Страница 16: ...16 8210 00011 R1 Figure 3 Swing Away Safety Decal Locations Hydraulic and Electric Power Swings 2 SAFETY SWING AWAY CONVEYOR PORTABLE GRAIN BELT CONVEYOR...

Страница 17: ...8210 00011 R1 17 Figure 4 S Drive Safety Decal Locations P1513022 Figure 5 Safety Decal Locations for Front PTO Drive with Swing Away SWING AWAY CONVEYOR PORTABLE GRAIN BELT CONVEYOR 2 SAFETY...

Страница 18: ...18 8210 00011 R1 Figure 6 Transport Arm Safety Decal Locations P1513036 P1513038 2 SAFETY SWING AWAY CONVEYOR PORTABLE GRAIN BELT CONVEYOR...

Страница 19: ...serious injury or death Keep body hair and clothing away from rotating PTO driveline Do not operate equipment unless all driveline tractor and equipment shields are in place and in good working order...

Страница 20: ...If it does see a doctor immediately Relieve system pressure before repairing adjusting or disconnecting Wear proper hand and eye protection when searching for leaks Use wood or cardboard instead of h...

Страница 21: ...d must always have downward weight Do not release until attached to tow bar or resting on ground Do not raise intake end above tow bar height Empty tube and fully lower before moving P1513037 To preve...

Страница 22: ...rea Do not modify the equipment Keep in good working order If the manual guards or decals are missing or damaged contact factory or representative for free replacements Lock out power before performin...

Страница 23: ...injury if it penetrates the skin If it does see a doctor immediately Relieve system pressure before repairing adjusting or disconnecting Wear proper hand and eye protection when searching for leaks U...

Страница 24: ...line after raising equipment into position CAUTION P1513030 To prevent injury or damage to the equipment do not use belt guard as a step NOT A STEP SLIP HAZARD CAUTION P1513052 To prevent damage whee...

Страница 25: ...inst the pretensioner take up pipe so that the edge of the indicator pipe is within the green area Ensure take up roller is tensioned equally by using a tape to measure distance X After the conveyor b...

Страница 26: ...onveyor Components Scissor Lift Conveyor 1 3 9 5 4 6 2 10 7 Table 2 Typical Swing Away Conveyor Components Scissor Lift Conveyor Item Description Item Description 1 Tube 6 Belt Return and Weather Guar...

Страница 27: ...ts Item Description Item Description 1 Swing Away Hopper Conveyor 7 Front PTO Drive 2 Spout Assembly 8 Hitch 3 Spout Support Braces 9 Swing Away Wheels 4 Main Conveyor Boot 10 Transport Arm 5 Hopper 1...

Страница 28: ...28 8210 00011 R1 3 1 Model Number 3 FEATURES SWING AWAY CONVEYOR PORTABLE GRAIN BELT CONVEYOR...

Страница 29: ...out direct contact Fully lower the conveyor before transporting and only raise when next to storage facility Attach to a proper towing vehicle with a pin and retainer Always attach safety chain s Do n...

Страница 30: ...applicable section Follow all safety precautions when transporting the conveyor and use a proper towing vehicle 1 Fully lower the conveyor there should be slight tension on the lift cable 2 Connect th...

Страница 31: ...ot in use 5 2 Positioning the Conveyor Filling Bins The conveyor is designed to be transported and operated without unhitching unit from tractor 1 Disconnect the PTO driveline from the tractor and sec...

Страница 32: ...the conveyor so it clears the storage facility See Raising and Lowering 13 Slowly back the conveyor up until the outlet is over the opening in the storage facility 14 Slowly lower the conveyor to the...

Страница 33: ...f the ground when raising and lowering the conveyor Before using the hydraulic lift cylinder The hydraulic cylinders are shipped without oil and must be charged with oil before operating the first tim...

Страница 34: ...for these units the tractor must be running to pump oil oil to the upper chamber of the hydraulic cylinder s to prevent overfilling of the tractor reservoir 2 Open the ball valve 3 Open the tractor v...

Страница 35: ...e shipped without oil and must be charged with oil before operating the first time See the Appendix section for charging instructions Check that the hydraulic hoses are free from leaks binding flatten...

Страница 36: ...lowers by gravity As the tube nears the full down position the rate of descent will increase Do not operate with the tractor valve fully open 4 Turn off the tractor and lock out the tractor power sou...

Страница 37: ...within the bounds given If dimension B is greater than the hitch adjustment tolerance The PTO driveline will shorten at a higher rate as the conveyor is raised causing the PTO to bottom out which will...

Страница 38: ...ng and Lowering the Intake Hopper 1 Position the swing away transfer under the transport arm 2 Loosen the lift cable and connect it to the transfer hopper Lift the swing away transfer into the transpo...

Страница 39: ...s to the power source 2 Use the valve handle to move the Swing Away Transfer to the desired position Note When adjusting the power swing it is normal to hear high pitched sounds depending on the power...

Страница 40: ...s are pre programmed from the factory to reprogram your remote or to add additional remotes please see the Appendix You can register more than one remote transmitter to a single Power Swing However it...

Страница 41: ...ical cables are not hooked up properly the electric controller will be damaged Important If the Electric Power Swing will need to be moved from one tractor to another on a regular basis 200 Amp booste...

Страница 42: ...l to turn the remote ON Figure 16 2 Push the yellow directional buttons marked with arrows located below the ON OFF buttons in the direction you want the hopper to move Figure 16 3 If this does not wo...

Страница 43: ...ns natural moving piling angle angle of repose The following table indicates the maximum angle that different grain types can be moved To determine conveyor angle use the angle guide decal on your con...

Страница 44: ...rain Maximum Conveyor Angle degrees Grain Maximum Conveyor Angle degrees Peas 30 Corn 23 Rice 36 Shelled Corn dry 23 Rye 25 Shelled Corn wet 28 Soybeans 28 Cotton Seed 30 45 Sunflower 22 Durum 23 Trit...

Страница 45: ...ns 4 Check the pinch roller bearings on the s drive pinch roller are not tight 5 Visually inspect the conveyor see Visual Inspection in Maintenance Section 6 Check tightness of all bolts nuts fastener...

Страница 46: ...s directly linked to the pump s ability to supply the correct oil flow and pressure If you cannot obtain the correct belt speed check with the dealer to ensure the power unit is delivering the correct...

Страница 47: ...w 8 To shut down reduce the speed to low idle and lock out the PTO 9 Disconnect the PTO driveline from the tractor and secure it to the PTO transport saddle with the safety chain and keep it in transp...

Страница 48: ...the tube and intake using a shop vacuum or other tool Do not use your hands Starting under load may result in damage to the conveyor 2 If guards or covers have been opened or removed close or replace...

Страница 49: ...additional care is taken to thoroughly clean the conveyor after operation Important Fertilizer weakens the belt lacing and warranty is void on all lacing used with fertilizer The belt lacing may need...

Страница 50: ...and lockout power to the conveyor and vacuum or sweep out any remaining fertilizer from the hopper 4 Remove the s drive bottom cover and remove any buildup from this area and clean cover Replace the c...

Страница 51: ...in them Remove any entangled material 5 Touch up all paint nicks and scratches to prevent rusting 6 Check tire pressure and inflate For inflation pressure refer to Section 9 Specifications on page 69...

Страница 52: ...f unauthorized parts will void warranty If in doubt contact AGI or your local dealer Before attempting maintenance of any kind Lower the conveyor fully Chock wheels Support tube if performing maintena...

Страница 53: ...61 7 3 Visually Inspect the Equipment Lock out power before inspecting Check the following during a visual inspection 1 Ensure all guards are in place and in good working order 2 Examine the conveyor...

Страница 54: ...aminants 1 Wipe the grease fittings with a clean cloth before greasing to avoid injecting dirt and grit 2 Use a hand held grease gun for all greasing 3 If fittings will not take grease remove and clea...

Страница 55: ...lling 4 Do not overfill when adding oil 5 Replace fill vent plug 7 7 Change the Gearbox Oil Use SAE approved 90W or equivalent gear oil 1 Remove gearbox from the conveyor 2 Place a pan under the drain...

Страница 56: ...o see if it is showing signs of wear Replace rollers that are worn Operating the conveyor with a damaged roller will result in a damaged conveyor belt 7 12 Tension the Conveyor Belt Adjusting your con...

Страница 57: ...g the belt needs to be shortened or replaced depending on wear Figure 25 S Drive 7 12 1 S Drive Pinch Roller The s drive pinch roller should always be set with its flange nuts wiggle loose allowing th...

Страница 58: ...conveyor belt will run straight when all of the rollers are straight Loosen or tighten the adjustment bolt s to align the conveyor belt Tighten the side the belt has moved toward or loosen the side th...

Страница 59: ...edges appearing misaligned To Align the Belt If your belt is tracking off center follow the sections and steps in the order following to center it Figure 28 Belt Tracking to One Side 7 13 1 Adjust the...

Страница 60: ...ighten the bearing bolts and jam nut if equipped 7 Replace any guards that were removed 7 13 2 Adjust the Belt Return Wear Blocks 1 Adjust the wear blocks by rotating them 90 or 180 degrees If they ar...

Страница 61: ...g pin Refer to 9 Tighten the conveyor belt Refer to 10 Seal the belt lacing if the conveyor is used to handle oilseed Refer to 11 Check and set the belt alignment Refer to Section 7 13 Align the Conve...

Страница 62: ...nveyor belt see Tension the Conveyor Belt 11 Check and set the belt alignment see Align the Conveyor Belt 12 Engage the conveyor drive Allow it to run for 30 seconds then shut down the conveyor and in...

Страница 63: ...lb of torque Inspect to make sure the wheel is sitting flush with the hub Figure 34 Diagonal Pattern for 4 bolt and 6 bolt Tires 1 2 3 4 1 2 3 6 4 5 7 19 Check Adjust the Truss Cables When equipped wi...

Страница 64: ...le tension can t be obtained before the eyebolts run out of adjustment then do the following a Loosen the eyebolts b At the eyebolts loosen the cable clamps shorten the cables until there is tension o...

Страница 65: ...unwinding Replace if damaged see below 2 Check to make sure the cable clamps are secure 3 Oil the cable pulleys as needed 4 Occasionally oil the bushings and drum shaft To Replace the Lift Cable 1 Un...

Страница 66: ...elt see Conveyor Belt Tension in Maintenance Low capacity for some grains Smaller and smoother grains will slide at shallower angles Reduce conveyor height see Conveyor Operating Angles in Operation C...

Страница 67: ...hopper tension Grain leaking from conveyor discharge between belt and tube Belt not aligned centered Align belt see Belt Alignment in Maintenance Grain leaking from conveyor discharge between hood an...

Страница 68: ...lowly Oil is hot Check oil level and add if required Blockage in hydraulic lines Suction hose blocked or kinked Power source is not producing enough oil volume and or pressure Speed up the engine to p...

Страница 69: ...3 31 1 13 7 35 3 11 6 60 HP 2085 SA 177 10 6768 40 7 32 1 12 7 38 1 11 6 70 HP 2095 SA 197 10 7027 46 4 40 7 14 4 48 11 6 80 HP 20105 SA 217 10 8890 51 1 N A 15 9 N A 13 92 80 HP 20110 SA 227 10 9700...

Страница 70: ...fer Specifications Model Belt Length Weight lbs HP Elec HP Hyd in3 1500 34 6 700 7 5 HP 5 9 H SERIES 2000 41 6 900 7 5 HP 6 2 2000 SERIES 2400 45 3 1300 10 HP 8 0 2000 SERIES 9 SPECIFICATIONS SWING AW...

Страница 71: ...MOTION LEFT RIGHT POWER ON OFF POWER LED SET LED FAULT LED RECEIVER TRANSMITTER INTERNAL INTERNAL Important The transmitter LED blinks on and off when the transmitter and receiver are active turned on...

Страница 72: ...the receiver SET LED illuminates solid red Release buttons The remote is programmed and should be set aside TO REGISTER A SECOND REMOTE TRANSMITTER 1 Switch OFF the receiver Important Steps 2 and 3 m...

Страница 73: ...duration of the registration window 2 Switch ON the receiver 3 On a 4th remote press and release the ON button three times then press the ON button and the Down Arrow Motion button at the same time an...

Страница 74: ...corporated into the Product is manufactured and sold to the Seller by a third party vendor such part is only warranted to the extent of the warranty given by that third party 4 This warranty does not...

Страница 75: ...8210 00011 R1 75 SWING AWAY CONVEYOR PORTABLE GRAIN BELT CONVEYOR 11 LIMITED WARRANTY...

Страница 76: ...ed on the cover page in your message Shipping 201 Industrial Drive Swift Current Saskatchewan S9H 5R4 CANADA Mailing Box 1750 Swift Current Saskatchewan S9H 4J8 CANADA Toll Free 877 667 7421 Canada US...

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