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AGCO HayBoss G2 596, Руководство по эксплуатации

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For AGCO part cross-reference visit: www.harvesttec.com/system.html 

 

4 

 

Installation kit reference chart continued: 

 
New Holland 

590-BB9080 STD or packer 
BB940-BB9080 roto-cutter 
BB9080 STD or packer (2011-2012) 
BB9080 roto-cutter (2011-2012) 

030-4495B 
030-4497B 
030-4528B 
030-4529B 

Taarup  

6570 – 6570 OC 
6670 – 6690 OC 

030-4510B 
030-4511B 

Vermeer 

SQ2731 
SQ3347 

030-4438B 
030-4439B 

Vicon 

LB 8200 
LB 12200 

030-4510B 
030-4511B 

 
Introduction 

Congratulations on purchasing a Harvest Tec Model 596 applicator.  This 596 applicator is designed to apply a buffered 
propionic acid on to the forage crop as it is being baled.  The 596 applicator will adjust the rates based on the moisture 
and tonnage of the crop being harvested.  This manual will take you through the steps of operation of the applicator and 
also point out all safety precautions that need to be made while using the applicator.  Read this manual carefully to learn 
how to operate the equipment correctly.  Failure to do this can result in personal injury or equipment malfunction.  If you 
are unsure about operating the system after consulting this manual, contact your local authorized dealership for additional 
assistance.  If you are in need of parts for the system please see your Installation Manual and contact your local 
authorized dealer to order the parts.  This applicator is designed to apply Harvest Tec buffered propionic acid.  

 

 
Right and Left sides are determined by facing in the direction of forward travel.   
 
 

Safety 
 

Carefully read all the safety signs in this manual and on the applicator before use.  Keep signs clean and in good working 
order.  Replace missing or damaged safety signs.  Replacement signs are available from your local authorized dealer.  
See your installation manual for under the replacement parts section for the correct part numbers. 
 
Keep your applicator in proper working condition.  Unauthorized modifications to the applicator may impair the function 
and/or safety of the machine. 
 
Carefully read and understand all of the baler safety signs before installing or servicing the baler.  Always use the supplied 
safety equipment on the baler to service the applicator.   
 
 

Содержание HayBoss G2 596

Страница 1: ...1 For AGCO part cross reference visit www harvesttec com system html 010 0596 OPR Revised 11 12 Operation Manual Model 596 100 110 Gallon Preservative Applicator...

Страница 2: ...rate 17 Selecting high and low tips 17 Baling rate 18 Operating instructions 19 23 Automatic mode 19 Manual mode 20 Job records 21 22 Diagnostics 23 Common questions about operation of the applicator...

Страница 3: ...LB 433 STD or packer 2011 2012 LB 433 roto cuter 2011 2012 030 4490B 030 4492B 030 4491B 030 4495B 030 4495B 030 4497B 030 4497B 030 4495B 030 4497B 030 4528B 030 4529B Challenger LB33 LB34 LB44 LB33B...

Страница 4: ...his can result in personal injury or equipment malfunction If you are unsure about operating the system after consulting this manual contact your local authorized dealership for additional assistance...

Страница 5: ...For AGCO part cross reference visit www harvesttec com system html 5 Safety Signs Locations 3 4 5 1 2 3 5...

Страница 6: ...Falling hazard Do not step in this area Part no DCL 8002 Number 3 Use caution when working around chemicals Wear all protective equipment according to the label of the product Part no DCL 8001 Number...

Страница 7: ...ler found on transfer pump into the female cam and close the cams A To open the ball valve C turn the handle so it is vertical After the ball valve has been turned on switch the pump to the On positio...

Страница 8: ...f the baler near the hitch and at the back of the tractor near the drawbar See arrow below Make sure all connection wires are free between the hitch of the baler and the back of the tractor especially...

Страница 9: ...rned on at a fixed rate as you bale The following items are displayed in the mode while baling Moisture Baling Rate Application Rate actual only Last Bale Average Moisture Tons Baled and Pounds of Pro...

Страница 10: ...For AGCO part cross reference visit www harvesttec com system html 10 Screen Menus Use the below listed screen menus to navigate through all of the operation screens Automatic Mode...

Страница 11: ...For AGCO part cross reference visit www harvesttec com system html 11 Manual Mode...

Страница 12: ...For AGCO part cross reference visit www harvesttec com system html 12 Diagnostics...

Страница 13: ...For AGCO part cross reference visit www harvesttec com system html 13 Setup Mode...

Страница 14: ...For AGCO part cross reference visit www harvesttec com system html 14 Setup Mode Continued...

Страница 15: ...For AGCO part cross reference visit www harvesttec com system html 15 Job Records...

Страница 16: ...2 and 3 P2 and P3 The application rate should read between 1 9 2 6 Lbs Ton and 2 9 3 9 Lbs Ton respectively Ideally at 13 5 volts the rate for pump 2 would be 2 2 Lbs Ton pump 3 would be 3 4 Lbs Ton...

Страница 17: ...lower than level 2 and level 2 must be lower than level 3 Harvest Tec products recommend rates of 4 6 and 10 lbs ton These rates are preset from the factory Press ENTER to return to previous screen I...

Страница 18: ...in max limits Press the ENTER key to save this information The information will remain until it is changed again 5 Press the underlined number to the right of Knotter Star to adjust the distance betwe...

Страница 19: ...ugh a short area of wet crop 3 The moisture content is shown in the upper right hand corner 4 Baling Rate and Application Rate are shown in the middle The operator sets the target application rate in...

Страница 20: ...wn in the upper right hand corner 5 Baling rate and Application rate are shown in the middle The output of a pump can be checked by dividing the preset output shown in step 3 by the baling rate For ex...

Страница 21: ...e between the characters When you have completed the field name press enter 3 Pressing Job Details will open the Job Details screen Use the up and down arrows to scroll through the different jobs Job...

Страница 22: ...ey again to confirm When the USB drive light goes off all the jobs selected will be saved The jobs can then be opened on any computer with Excel or Notepad To delete jobs highlight select them and pre...

Страница 23: ...B Air in lines Pump will not prime Check for leak in lines or defective check valve C Pump is working but not producing desired output Pump needs to be rebuilt D Main filter plugged Check filter by ta...

Страница 24: ...duct is actually being applied The set points then will need to be adjusted if you want to attain a different flow meter reading 6 Why don t all the pumps turn on even at higher application rates The...

Страница 25: ...s Follow the instructions in this manual to run the Diagnostics mode Filter bowl cleaning The filter bowl is located in front of the applicators tank and is connected to the ball valve Before cleaning...

Страница 26: ...y that the ball valve located next to the pump is turned off Disconnect spray shield from hangers by removing the lynch pins A Disconnect check valve nuts and remove hoses from shield B Remove shield...

Страница 27: ...able from your local dealer Verify that the ball valve is turned off Before working around the pumps all personal protective equipment must be worn Face shield or goggles chemically resistant apron bo...

Страница 28: ...ebuilt in most cases Check the fuses after the pump has been freed 7 Disconnect power from the Precision Information Processor 8 Remove display from tractor and store in a warm dry place Status Alerts...

Страница 29: ...onnect 5 Short in wire between star wheels and PIP 5 Replace wire 6 Check hay with hand tester to verify 6 Contact Harvest Tec if conditions persist Moisture readings erratic 1 Test bales with hand te...

Страница 30: ...CAN communication not responding 2 Broke connection between the display and PIP or Pump control and PIP 1 Check connections at PIP and Pump controller including the terminating resistors 2 Check clea...

Страница 31: ...Pump 1 ground Pin 2 Black with green markings Pump 2 ground Pin 3 Black with yellow markings Pump 3 ground Pin 4 Not used Pin 5 Orange with black markings Pump 1 positive Pin 6 Green with black marki...

Страница 32: ...Pin 7 Not used Pin 8 Violet Star wheel input 1 Pin 9 Brown Star wheel input 2 H Display communication harness on PIP Pin 1 Orange Power to display Pin 2 Blue Ground to display Pin 3 Green Comm channe...

Страница 33: ...and Case IH LBX 332 LBX 432 series balers with 110 gallon tanks Not Pictured Vicon Leg spacers 001 6707BS qty 2 Tank handle 001 6707HR qty 1 Right Leg Part 001 6707BR 001 6707DL 2011 and newer 4 ft w...

Страница 34: ...9 Flow meter assembly 006 4725A 1 10 Straight fitting 003 A1212 2 11 Jaco fitting 003 JEL1238 3 12 Filter bowl assembly 002 4315 1 12a Filter bowl only 002 4315F 1 12b Filter bowl gasket 002 4315D 1...

Страница 35: ...Twine guard left for Agco 001 4645H 1 6 Dust seal per side w 006 4641K 2 Twine guard Right for Agco 001 4644H 1 7 Plug fitting 003 F38 2 1 10 Star wheel assembly 030 4641 2 8 Wiring grommet 008 0821A...

Страница 36: ...tion harness baler 006 5650D 1 4 Communication harness tractor 006 5650C 1 5 Ram mount 001 2012H 1 6 Terminating resistor 006 5650Z 1 7 Precision information processor 006 5671LS2 1 8 Pump controller...

Страница 37: ...tips Three hose assembly 002 9016 002 9016B 002 9016G 030 9016LS 35ft 35ft 35ft 1 7 Female Coupler 002 2204A 1 2 Hose tank to filter 002 9001 6ft 8 Male Coupler 002 2205G 1 3 Hose tank to drain fill...

Страница 38: ...tting 003 A1414VB 3 Tip 004 TT11001VP 2 3 Straight fitting 003 A1414 6 Tip 004 TT110015VP 2 4 Tee 003 TT14SQ 3 Tip 004 TT11003VP 2 5 Street elbow 003 SE14F 3 6 Nozzle body 004 4722 6 7 Nozzle cap 004...

Страница 39: ...itting 003 A1414VB 3 Tip 004 TT11001VP 2 3 Straight fitting 003 A1414 6 Tip 004 TT110015VP 2 4 Tee 003 TT14SQ 3 Tip 004 TT11003VP 2 5 Street elbow 003 SE14F 3 6 Nozzle body 004 4722 6 7 Nozzle cap 004...

Страница 40: ...T11001VP 2 3 Straight fitting 003 A1414 6 Tip 004 TT110015VP 2 4 Tee 003 TT14SQ 3 Tip 004 TT11003VP 2 5 Street elbow 003 SE14F 3 Tip strainer 004 1203 100 6 6 Nozzle body 004 4722 6 7 Nozzle cap 004 4...

Страница 41: ...t fitting 003 A1414 6 Tip 004 TT110015VP 2 4 Tee 003 TT14SQ 3 Tip 004 TT11003VP 2 5 Street elbow 003 SE14F 3 6 Nozzle body 004 4722 6 7 Nozzle cap 004 4723 9 8 Tip strainer 004 1203 100 6 9 Hose clamp...

Страница 42: ...1VP 2 3 Straight fitting 003 A1414 6 Tip 004 TT110015VP 2 4 Tee 003 TT14SQ 3 Tip 004 TT11003VP 2 5 Street elbow 003 SE14F 3 6 Nozzle body 004 4722 6 7 Nozzle cap 004 4723 9 8 Tip strainer 004 1203 100...

Страница 43: ...01VP 2 3 Straight fitting 003 A1414 6 Tip 004 TT110015VP 2 4 Tee 003 TT14SQ 3 Tip 004 TT11003VP 2 5 Street elbow 003 SE14F 3 6 Nozzle body 004 4722 6 7 Nozzle cap 004 4723 9 8 Tip strainer 004 1203 10...

Страница 44: ...414VB 3 Tip 004 TT11001VP 2 3 Straight fitting 003 A1414 6 Tip 004 TT110015VP 2 4 Tee 003 TT14SQ 3 Tip 004 TT11003VP 2 5 Street elbow 003 SE14F 3 6 Nozzle body 004 4722 6 7 Nozzle cap 004 4723 9 8 Tip...

Страница 45: ...ray Shield 001 4435ES 1 Tip 004 TT110015VP 2 3 Straight Fitting 003 A1414VB 3 Tip 004 TT11003VP 2 4 Nozzle Cap 004 4723 9 Tip 004 800067 PT 2 5 Check Valve 004 1207VB 3 Tip Strainers 004 1203 100 6 6...

Страница 46: ...lder 001 4810A 2 NP Tip 004 TT110015VP 2 3 Straight Fitting 003 A1414VB 3 NP Tip 004 TT11003VP 2 4 Check Valve 004 1207VB 3 NP Tip 004 800067 PT 2 5 Nozzle Cap 004 4723 9 NP Tip Strainers 004 1203 100...

Страница 47: ...fitting 003 A1414VB 3 Tip 004 TT11001VP 2 3 Straight fitting 003 A1414 6 Tip 004 TT110015VP 2 4 Tee 003 TT14SQ 3 Tip 004 TT11003VP 2 5 Street elbow 003 SE14F 3 6 Nozzle body 004 4722 6 7 Nozzle cap 00...

Страница 48: ...Tip 004 TT11001VP 2 3 Straight fitting 003 A1414 6 Tip 004 TT110015VP 2 4 Tee 003 TT14SQ 3 Tip 004 TT11003VP 2 5 Street elbow 003 SE14F 3 6 Nozzle body 004 4722 6 7 Nozzle cap 004 4723 9 8 Tip strain...

Страница 49: ...p 004 TT11001VP 2 3 Straight fitting 003 A1414 6 Tip 004 TT110015VP 2 4 Tee 003 TT14SQ 3 Tip 004 TT11003VP 2 5 Street elbow 003 SE14F 3 6 Nozzle body 004 4722 6 7 Nozzle cap 004 4723 9 8 Tip strainer...

Страница 50: ...holder 001 4440A 1 Tip 004 TT110015VP 2 3 Lynch Pins 008 4576 2 Tip 004 TT11003VP 2 4 Hose Clamps 003 9002 9 Tip 004 800067 PT 2 5 Straight Fitting 003 A1414VB 3 Tip Strainers 004 1203 100 6 6 Check V...

Страница 51: ...A1414VB 3 Tip 004 TT110015VP 2 3 Nozzle cap 004 4723 9 Tip 004 TT11003VP 2 4 Check valve 003 1207VB 3 Tip 004 800067 PT 2 5 Tee 003 TT14SQ 3 6 Hose 002 9016 3 7 Straight fitting 003 A1414 6 8 Hose cla...

Страница 52: ...03 A1414VB 3 Tip 004 TT110015VP 2 3 Nozzle cap 004 4723 9 Tip 004 TT11003VP 2 4 Check valve 003 1207VB 3 Tip 004 800067 PT 2 5 Tee 003 TT14SQ 3 Tip Strainers 004 1203 100 6 6 Hose 002 9016 3 7 Straigh...

Страница 53: ...Tip 003 TT11003VP 2 4 Straight fitting 003 A1414VB 3 Tip 004 800067 PT 2 5 Nozzle cap 003 4723 9 6 Check valve 004 1207VB 3 7 Tee 003 TT14SQ 3 8 Hose 002 9016 6 9 Straight fitting 003 A1414 6 10 Tip S...

Страница 54: ...p 004 4723 9 Tip 004 TT11003VP 2 4 Check valve 004 1207VB 3 Tip 004 800067 PT 2 5 Tee 003 TT14SQ 3 6 Hose clamp 003 9002 9 7 Hose 002 9016 4 8 Straight fitting 003 A1414 6 9 Elbow 003 SE14F 3 10 Shiel...

Страница 55: ...5H 2 Tip 004 TT11001VP 2 3 Elbow 003 SE14F 3 Tip 004 TT110015VP 2 4 Straight fitting 003 A1414 6 Tip 004 TT11003VP 2 5 Hose 002 9016 6 6 Hose clamp 003 9002 9 7 Tee 003 TT14SQ 3 8 Check valve 004 1207...

Страница 56: ...5J 1 Tip 004 TT11001VP 2 3 Elbow 003 SE14F 3 Tip 004 TT110015VP 2 4 Straight fitting 003 A1414 6 Tip 004 TT11003VP 2 5 Hose 002 9016 6 6 Hose clamp 003 9002 9 7 Tee 003 TT14SQ 3 8 Check valve 004 1207...

Страница 57: ...ld holder 001 4435EK 1 Tip 004 TT11001VP 2 3 Elbow 003 SE14SQ 3 Tip 004 TT110015VP 2 4 Straight fitting 003 A1414 6 Tip 004 TT11003VP 2 5 Hose 002 9016 6 6 Hose clamp 003 9002 9 7 Tee 003 TT14SQ 3 8 C...

Страница 58: ...HPC 2 Tip 004 TT11001VP 2 3 Elbow 003 SE14SQ 3 Tip 004 TT110015VP 2 4 Straight fitting 003 A1414 6 Tip 004 TT11003VP 2 5 Hose 002 9016 6 6 Hose clamp 003 9002 9 7 Tee 003 TT14SQ 3 8 Check valve 004 12...

Страница 59: ...3 Holder bracket 001 4435XB 2 Tip 004 TT110015VP 2 4 Elbow 003 SE14SQ 3 Tip 004 TT11003VP 2 5 Straight fitting 003 A1414 6 6 Hose 002 9016 6 7 Hose clamp 003 9002 9 8 Tee 003 TT14SQ 3 9 Check valve 0...

Страница 60: ...For AGCO part cross reference visit www harvesttec com system html 60 Vicon large square Template...

Страница 61: ...Star wheel base holes 4 holes 5 16 diameter 3 1 2 2 Notch for star wheel Position of star wheel base Edge of star wheelbase should line up with edge of notch Edge of baler chute angle iron Cut here an...

Страница 62: ...62 NOTES...

Страница 63: ...on charges prepaid This warranty shall not be interpreted to render Harvest Tec Inc liable for injury or damages of any kind direct consequential or contingent to persons or property Furthermore this...

Страница 64: ...64 For Technical assistance HARVEST TEC INC P O BOX 63 2821 HARVEY STREET HUDSON WI 54016 PHONE 715 386 9100 1 800 635 7468 FAX 715 381 1792 Email info harvesttec com...

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