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AGCO HayBoss G2 596, Руководство по эксплуатации

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AGCO HayBoss G2 596 Скачать руководство пользователя страница 23

 
 
For AGCO part cross-reference visit: www.harvesttec.com/system.html 

 

23 

Diagnostics 

 

After pushing the DIAGNOSTICS key in the Main Menu screen, the following screen should appear: 

 

 

 

The diagnostic mode will automatically check the pump output and performance of the three pumps. It is 
recommended to use this mode daily to ensure proper system performance. 

 

Acceptable ranges for output: 

 

Low output tips: 

 

 

 

High output tips

: 

Pump 1 = 54 - 67 LBS/HR 

 

 

Pump 1 = 90 - 110 LBS/HR 

Pump 2 = 90 - 110 LBS/HR 

 

 

Pump 2 = 135 - 165 LBS/HR 

Pump 3 = 135 - 165 LBS/HR 

 

 

Pump 3 = 270 - 330 LBS/HR

 

 

1.  Once the screen is displayed, press the PUMP OUTPUT key. 

The machine will cycle all three of the pumps for 15 seconds.  After the cycles are complete, the system will 
display a number next to each pump number. 

2.  If the system displays within the listed range. 

A.  The system is operating correctly. 

If

 

the system displays higher than the listed range, some common problems could be:

 

A.  Leak in line.  Inspect lines thoroughly. 
B.  Tip missing.  Check for lost or broken tip on spray shield. 
C.  Tip worn.  Replace tip. 
D.  High tractor voltage. 

If the system displays lower than the listed range, some common problems could be: 

A.  Make sure there is preservative in the tank and ball valve is in the open position. 
B.  Air in lines.  Pump will not prime.  Check for leak in lines, or defective check valve. 
C.  Pump is working, but not producing desired output.  Pump needs to be rebuilt. 
D.  Main filter plugged.  Check filter by tank and clean if necessary. 
E.  Tip or tip screen plugged.  Check both tip and tip screen and clean if necessary. 
F.  Kink in hose.  Straighten or replace hose. 
G.  Voltage from tractor is low.  Check power cord with multimeter for 12 volts at baler mounted processor.  

Clean connections on battery.  Dielectric grease connections at baler mounted processor and at hitch 
connection. 

H.  Pump is defective.  Rebuild pump if motor runs smoothly.  Replace pump if motor is bad. 
I. 

Defective flow meter.  Only if all pumps run, product is applied, and all numbers read 0.   

3.  To set date and time, press the SET DATE/TIME key.  In the next screen enter the date (month, day, year format) 

followed by the time.  When done press the ENTER key. NOTE: The clock uses military (or 24 hour) time. 

4.  The voltage should be between 12.0 to 14.5 volts for the system to work properly.  If voltage is not in this range 

check all power cord connections and the tractors charging system. 

5.  Press the Recalibrate Touchpad key to realign the screen keys to your preference.  When the screen appears 

follow the directions and press accept when done. 

6.  Press the Versions key to check all software versions of modules attached to the PIP. 
7.  When done in this mode, press the MAIN MENU key. 

1 

3 

7 

2 

4 

5 

Содержание HayBoss G2 596

Страница 1: ...1 For AGCO part cross reference visit www harvesttec com system html 010 0596 OPR Revised 11 12 Operation Manual Model 596 100 110 Gallon Preservative Applicator...

Страница 2: ...rate 17 Selecting high and low tips 17 Baling rate 18 Operating instructions 19 23 Automatic mode 19 Manual mode 20 Job records 21 22 Diagnostics 23 Common questions about operation of the applicator...

Страница 3: ...LB 433 STD or packer 2011 2012 LB 433 roto cuter 2011 2012 030 4490B 030 4492B 030 4491B 030 4495B 030 4495B 030 4497B 030 4497B 030 4495B 030 4497B 030 4528B 030 4529B Challenger LB33 LB34 LB44 LB33B...

Страница 4: ...his can result in personal injury or equipment malfunction If you are unsure about operating the system after consulting this manual contact your local authorized dealership for additional assistance...

Страница 5: ...For AGCO part cross reference visit www harvesttec com system html 5 Safety Signs Locations 3 4 5 1 2 3 5...

Страница 6: ...Falling hazard Do not step in this area Part no DCL 8002 Number 3 Use caution when working around chemicals Wear all protective equipment according to the label of the product Part no DCL 8001 Number...

Страница 7: ...ler found on transfer pump into the female cam and close the cams A To open the ball valve C turn the handle so it is vertical After the ball valve has been turned on switch the pump to the On positio...

Страница 8: ...f the baler near the hitch and at the back of the tractor near the drawbar See arrow below Make sure all connection wires are free between the hitch of the baler and the back of the tractor especially...

Страница 9: ...rned on at a fixed rate as you bale The following items are displayed in the mode while baling Moisture Baling Rate Application Rate actual only Last Bale Average Moisture Tons Baled and Pounds of Pro...

Страница 10: ...For AGCO part cross reference visit www harvesttec com system html 10 Screen Menus Use the below listed screen menus to navigate through all of the operation screens Automatic Mode...

Страница 11: ...For AGCO part cross reference visit www harvesttec com system html 11 Manual Mode...

Страница 12: ...For AGCO part cross reference visit www harvesttec com system html 12 Diagnostics...

Страница 13: ...For AGCO part cross reference visit www harvesttec com system html 13 Setup Mode...

Страница 14: ...For AGCO part cross reference visit www harvesttec com system html 14 Setup Mode Continued...

Страница 15: ...For AGCO part cross reference visit www harvesttec com system html 15 Job Records...

Страница 16: ...2 and 3 P2 and P3 The application rate should read between 1 9 2 6 Lbs Ton and 2 9 3 9 Lbs Ton respectively Ideally at 13 5 volts the rate for pump 2 would be 2 2 Lbs Ton pump 3 would be 3 4 Lbs Ton...

Страница 17: ...lower than level 2 and level 2 must be lower than level 3 Harvest Tec products recommend rates of 4 6 and 10 lbs ton These rates are preset from the factory Press ENTER to return to previous screen I...

Страница 18: ...in max limits Press the ENTER key to save this information The information will remain until it is changed again 5 Press the underlined number to the right of Knotter Star to adjust the distance betwe...

Страница 19: ...ugh a short area of wet crop 3 The moisture content is shown in the upper right hand corner 4 Baling Rate and Application Rate are shown in the middle The operator sets the target application rate in...

Страница 20: ...wn in the upper right hand corner 5 Baling rate and Application rate are shown in the middle The output of a pump can be checked by dividing the preset output shown in step 3 by the baling rate For ex...

Страница 21: ...e between the characters When you have completed the field name press enter 3 Pressing Job Details will open the Job Details screen Use the up and down arrows to scroll through the different jobs Job...

Страница 22: ...ey again to confirm When the USB drive light goes off all the jobs selected will be saved The jobs can then be opened on any computer with Excel or Notepad To delete jobs highlight select them and pre...

Страница 23: ...B Air in lines Pump will not prime Check for leak in lines or defective check valve C Pump is working but not producing desired output Pump needs to be rebuilt D Main filter plugged Check filter by ta...

Страница 24: ...duct is actually being applied The set points then will need to be adjusted if you want to attain a different flow meter reading 6 Why don t all the pumps turn on even at higher application rates The...

Страница 25: ...s Follow the instructions in this manual to run the Diagnostics mode Filter bowl cleaning The filter bowl is located in front of the applicators tank and is connected to the ball valve Before cleaning...

Страница 26: ...y that the ball valve located next to the pump is turned off Disconnect spray shield from hangers by removing the lynch pins A Disconnect check valve nuts and remove hoses from shield B Remove shield...

Страница 27: ...able from your local dealer Verify that the ball valve is turned off Before working around the pumps all personal protective equipment must be worn Face shield or goggles chemically resistant apron bo...

Страница 28: ...ebuilt in most cases Check the fuses after the pump has been freed 7 Disconnect power from the Precision Information Processor 8 Remove display from tractor and store in a warm dry place Status Alerts...

Страница 29: ...onnect 5 Short in wire between star wheels and PIP 5 Replace wire 6 Check hay with hand tester to verify 6 Contact Harvest Tec if conditions persist Moisture readings erratic 1 Test bales with hand te...

Страница 30: ...CAN communication not responding 2 Broke connection between the display and PIP or Pump control and PIP 1 Check connections at PIP and Pump controller including the terminating resistors 2 Check clea...

Страница 31: ...Pump 1 ground Pin 2 Black with green markings Pump 2 ground Pin 3 Black with yellow markings Pump 3 ground Pin 4 Not used Pin 5 Orange with black markings Pump 1 positive Pin 6 Green with black marki...

Страница 32: ...Pin 7 Not used Pin 8 Violet Star wheel input 1 Pin 9 Brown Star wheel input 2 H Display communication harness on PIP Pin 1 Orange Power to display Pin 2 Blue Ground to display Pin 3 Green Comm channe...

Страница 33: ...and Case IH LBX 332 LBX 432 series balers with 110 gallon tanks Not Pictured Vicon Leg spacers 001 6707BS qty 2 Tank handle 001 6707HR qty 1 Right Leg Part 001 6707BR 001 6707DL 2011 and newer 4 ft w...

Страница 34: ...9 Flow meter assembly 006 4725A 1 10 Straight fitting 003 A1212 2 11 Jaco fitting 003 JEL1238 3 12 Filter bowl assembly 002 4315 1 12a Filter bowl only 002 4315F 1 12b Filter bowl gasket 002 4315D 1...

Страница 35: ...Twine guard left for Agco 001 4645H 1 6 Dust seal per side w 006 4641K 2 Twine guard Right for Agco 001 4644H 1 7 Plug fitting 003 F38 2 1 10 Star wheel assembly 030 4641 2 8 Wiring grommet 008 0821A...

Страница 36: ...tion harness baler 006 5650D 1 4 Communication harness tractor 006 5650C 1 5 Ram mount 001 2012H 1 6 Terminating resistor 006 5650Z 1 7 Precision information processor 006 5671LS2 1 8 Pump controller...

Страница 37: ...tips Three hose assembly 002 9016 002 9016B 002 9016G 030 9016LS 35ft 35ft 35ft 1 7 Female Coupler 002 2204A 1 2 Hose tank to filter 002 9001 6ft 8 Male Coupler 002 2205G 1 3 Hose tank to drain fill...

Страница 38: ...tting 003 A1414VB 3 Tip 004 TT11001VP 2 3 Straight fitting 003 A1414 6 Tip 004 TT110015VP 2 4 Tee 003 TT14SQ 3 Tip 004 TT11003VP 2 5 Street elbow 003 SE14F 3 6 Nozzle body 004 4722 6 7 Nozzle cap 004...

Страница 39: ...itting 003 A1414VB 3 Tip 004 TT11001VP 2 3 Straight fitting 003 A1414 6 Tip 004 TT110015VP 2 4 Tee 003 TT14SQ 3 Tip 004 TT11003VP 2 5 Street elbow 003 SE14F 3 6 Nozzle body 004 4722 6 7 Nozzle cap 004...

Страница 40: ...T11001VP 2 3 Straight fitting 003 A1414 6 Tip 004 TT110015VP 2 4 Tee 003 TT14SQ 3 Tip 004 TT11003VP 2 5 Street elbow 003 SE14F 3 Tip strainer 004 1203 100 6 6 Nozzle body 004 4722 6 7 Nozzle cap 004 4...

Страница 41: ...t fitting 003 A1414 6 Tip 004 TT110015VP 2 4 Tee 003 TT14SQ 3 Tip 004 TT11003VP 2 5 Street elbow 003 SE14F 3 6 Nozzle body 004 4722 6 7 Nozzle cap 004 4723 9 8 Tip strainer 004 1203 100 6 9 Hose clamp...

Страница 42: ...1VP 2 3 Straight fitting 003 A1414 6 Tip 004 TT110015VP 2 4 Tee 003 TT14SQ 3 Tip 004 TT11003VP 2 5 Street elbow 003 SE14F 3 6 Nozzle body 004 4722 6 7 Nozzle cap 004 4723 9 8 Tip strainer 004 1203 100...

Страница 43: ...01VP 2 3 Straight fitting 003 A1414 6 Tip 004 TT110015VP 2 4 Tee 003 TT14SQ 3 Tip 004 TT11003VP 2 5 Street elbow 003 SE14F 3 6 Nozzle body 004 4722 6 7 Nozzle cap 004 4723 9 8 Tip strainer 004 1203 10...

Страница 44: ...414VB 3 Tip 004 TT11001VP 2 3 Straight fitting 003 A1414 6 Tip 004 TT110015VP 2 4 Tee 003 TT14SQ 3 Tip 004 TT11003VP 2 5 Street elbow 003 SE14F 3 6 Nozzle body 004 4722 6 7 Nozzle cap 004 4723 9 8 Tip...

Страница 45: ...ray Shield 001 4435ES 1 Tip 004 TT110015VP 2 3 Straight Fitting 003 A1414VB 3 Tip 004 TT11003VP 2 4 Nozzle Cap 004 4723 9 Tip 004 800067 PT 2 5 Check Valve 004 1207VB 3 Tip Strainers 004 1203 100 6 6...

Страница 46: ...lder 001 4810A 2 NP Tip 004 TT110015VP 2 3 Straight Fitting 003 A1414VB 3 NP Tip 004 TT11003VP 2 4 Check Valve 004 1207VB 3 NP Tip 004 800067 PT 2 5 Nozzle Cap 004 4723 9 NP Tip Strainers 004 1203 100...

Страница 47: ...fitting 003 A1414VB 3 Tip 004 TT11001VP 2 3 Straight fitting 003 A1414 6 Tip 004 TT110015VP 2 4 Tee 003 TT14SQ 3 Tip 004 TT11003VP 2 5 Street elbow 003 SE14F 3 6 Nozzle body 004 4722 6 7 Nozzle cap 00...

Страница 48: ...Tip 004 TT11001VP 2 3 Straight fitting 003 A1414 6 Tip 004 TT110015VP 2 4 Tee 003 TT14SQ 3 Tip 004 TT11003VP 2 5 Street elbow 003 SE14F 3 6 Nozzle body 004 4722 6 7 Nozzle cap 004 4723 9 8 Tip strain...

Страница 49: ...p 004 TT11001VP 2 3 Straight fitting 003 A1414 6 Tip 004 TT110015VP 2 4 Tee 003 TT14SQ 3 Tip 004 TT11003VP 2 5 Street elbow 003 SE14F 3 6 Nozzle body 004 4722 6 7 Nozzle cap 004 4723 9 8 Tip strainer...

Страница 50: ...holder 001 4440A 1 Tip 004 TT110015VP 2 3 Lynch Pins 008 4576 2 Tip 004 TT11003VP 2 4 Hose Clamps 003 9002 9 Tip 004 800067 PT 2 5 Straight Fitting 003 A1414VB 3 Tip Strainers 004 1203 100 6 6 Check V...

Страница 51: ...A1414VB 3 Tip 004 TT110015VP 2 3 Nozzle cap 004 4723 9 Tip 004 TT11003VP 2 4 Check valve 003 1207VB 3 Tip 004 800067 PT 2 5 Tee 003 TT14SQ 3 6 Hose 002 9016 3 7 Straight fitting 003 A1414 6 8 Hose cla...

Страница 52: ...03 A1414VB 3 Tip 004 TT110015VP 2 3 Nozzle cap 004 4723 9 Tip 004 TT11003VP 2 4 Check valve 003 1207VB 3 Tip 004 800067 PT 2 5 Tee 003 TT14SQ 3 Tip Strainers 004 1203 100 6 6 Hose 002 9016 3 7 Straigh...

Страница 53: ...Tip 003 TT11003VP 2 4 Straight fitting 003 A1414VB 3 Tip 004 800067 PT 2 5 Nozzle cap 003 4723 9 6 Check valve 004 1207VB 3 7 Tee 003 TT14SQ 3 8 Hose 002 9016 6 9 Straight fitting 003 A1414 6 10 Tip S...

Страница 54: ...p 004 4723 9 Tip 004 TT11003VP 2 4 Check valve 004 1207VB 3 Tip 004 800067 PT 2 5 Tee 003 TT14SQ 3 6 Hose clamp 003 9002 9 7 Hose 002 9016 4 8 Straight fitting 003 A1414 6 9 Elbow 003 SE14F 3 10 Shiel...

Страница 55: ...5H 2 Tip 004 TT11001VP 2 3 Elbow 003 SE14F 3 Tip 004 TT110015VP 2 4 Straight fitting 003 A1414 6 Tip 004 TT11003VP 2 5 Hose 002 9016 6 6 Hose clamp 003 9002 9 7 Tee 003 TT14SQ 3 8 Check valve 004 1207...

Страница 56: ...5J 1 Tip 004 TT11001VP 2 3 Elbow 003 SE14F 3 Tip 004 TT110015VP 2 4 Straight fitting 003 A1414 6 Tip 004 TT11003VP 2 5 Hose 002 9016 6 6 Hose clamp 003 9002 9 7 Tee 003 TT14SQ 3 8 Check valve 004 1207...

Страница 57: ...ld holder 001 4435EK 1 Tip 004 TT11001VP 2 3 Elbow 003 SE14SQ 3 Tip 004 TT110015VP 2 4 Straight fitting 003 A1414 6 Tip 004 TT11003VP 2 5 Hose 002 9016 6 6 Hose clamp 003 9002 9 7 Tee 003 TT14SQ 3 8 C...

Страница 58: ...HPC 2 Tip 004 TT11001VP 2 3 Elbow 003 SE14SQ 3 Tip 004 TT110015VP 2 4 Straight fitting 003 A1414 6 Tip 004 TT11003VP 2 5 Hose 002 9016 6 6 Hose clamp 003 9002 9 7 Tee 003 TT14SQ 3 8 Check valve 004 12...

Страница 59: ...3 Holder bracket 001 4435XB 2 Tip 004 TT110015VP 2 4 Elbow 003 SE14SQ 3 Tip 004 TT11003VP 2 5 Straight fitting 003 A1414 6 6 Hose 002 9016 6 7 Hose clamp 003 9002 9 8 Tee 003 TT14SQ 3 9 Check valve 0...

Страница 60: ...For AGCO part cross reference visit www harvesttec com system html 60 Vicon large square Template...

Страница 61: ...Star wheel base holes 4 holes 5 16 diameter 3 1 2 2 Notch for star wheel Position of star wheel base Edge of star wheelbase should line up with edge of notch Edge of baler chute angle iron Cut here an...

Страница 62: ...62 NOTES...

Страница 63: ...on charges prepaid This warranty shall not be interpreted to render Harvest Tec Inc liable for injury or damages of any kind direct consequential or contingent to persons or property Furthermore this...

Страница 64: ...64 For Technical assistance HARVEST TEC INC P O BOX 63 2821 HARVEY STREET HUDSON WI 54016 PHONE 715 386 9100 1 800 635 7468 FAX 715 381 1792 Email info harvesttec com...

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