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Mess-, Regel- und
Überwachungsgeräte
für Haustechnik,
Industrie und Umweltschutz

Lindenstraße 20
74363 Güglingen
Telefon  +49 7135-102-0
Service  +49 7135-102-211
Telefax  +49 7135-102-147
[email protected]
www.afriso.de

Read manual before use!

Observe all safety information!

Keep manual for future use!

04.2010 0
854.001.0541

Systronik-Artikel-Nr.: 23001

Instruction Manual

Flue gas analysis computer
MAXILYZER NG Plus

Содержание MAXILYZER NG Plus

Страница 1: ...üglingen Telefon 49 7135 102 0 Service 49 7135 102 211 Telefax 49 7135 102 147 info afriso de www afriso de Read manual before use Observe all safety information Keep manual for future use 04 2010 0 854 001 0541 Systronik Artikel Nr 23001 Instruction Manual Flue gas analysis computer MAXILYZER NG Plus ...

Страница 2: ... 3 Display 8 3 4 Measurement and calculation parameters 9 3 5 Measuring procedure 10 3 6 Peltier gas cooler 12 4 Specifications 15 4 1 Calculation formulae extract 20 4 2 Approvals tests and conformities 20 5 Transportation and storage 21 6 Commissioning 21 6 1 Connecting scheme 22 6 2 Mounting and installation 23 6 3 Electrical connections 23 6 4 Hose connections 23 7 Start menu 24 8 Menu Measure...

Страница 3: ...4 13 1 Notice concerning measurement of SO2 and NO2 option 64 13 2 Battery line voltage operation only for the measurement module 64 13 3 Charging the batteries 65 14 Maintenance 67 15 Troubleshooting 68 16 Shutting down and disposal 69 17 Spare parts and accessories 70 18 Warranty 71 19 Copyright 71 20 Customer satisfaction 71 21 Addresses 71 22 Appendix 72 22 1 Declaration of conformity 72 ...

Страница 4: ... danger are shown here There are three different levels of warning Warning term Meaning DANGER Imminent danger Failure to observe the information will result in death or serious injuries WARNING Possible imminent danger Failure to observe the information may result in death or serious injuries CAUTION Dangerous situation Failure to observe the information may result in minor or serious injuries as...

Страница 5: ...s Use as a safety alarm unit or continuous measuring device 2 3 Safe handling This product represents state of the art technology and is manufac tured in accordance with the pertinent safety regulations Each unit is subjected to a function and safety test prior to despatch Operate the product only when it is in perfect condition Always observe the instruction manual all pertinent local and nationa...

Страница 6: ...onnel Electrical work may only be carried out by qualified electricians in accordance with local and national regulations 2 5 Modifications to the product Changes or modifications made to the product by unauthorised per sons may lead to malfunctions and are prohibited for safety reasons 2 6 Use of spare parts and accessories Use of unsuitable spare parts and accessories may cause damage to the pro...

Страница 7: ...s set forth by the German BIMSchV at all kinds of combustion plants within the framework of the monitoring of exhaust systems The integrated Peltier gas cooler avoids accumulations of conden sate in the gas supply system and incorrect measurements of strongly water soluble gases such as NO2 and SO2 3 1 Keyboard function Key Function Register function key Backlight on off Change register buttons li...

Страница 8: ...ing the example of the start menu Status line This line continuously shows the status of certain information such as remaining battery power HOLD function sensor alerts operation of the pump chosen fuel time etc The priority of the information shown thereby depends on the mode and function specific criteria respectively Programme menu Programs can be selected or started in the programme selection ...

Страница 9: ...carbon monoxide con tent ppm Vol Draft Draft Pressure hPa mbar mmWs mmHg inWc inHg PSI NO Nitrogen monoxide content option ppm mg m mg kWh mg MJ SO2 Sulphur dioxide content option ppm mg m mg kWh mg MJ NO2 Nitrogen dioxide content option ppm mg m mg kWh mg MJ CO Carbon monixide content high option Vol Table 2 Calculated values Display Measured medium Unit CO2 Carbon dioxide Vol COunv Carbon monoxi...

Страница 10: ...ng cell NO Measurement Option Electrochemical measuring cell SO2 Measurement Option Electrochemical measuring cell NO2 Measurement Option Electrochemical measuring cell Pressure Draft Measurement Piezo resistive sensor with internal temperature compensation Measuring Duration Short term memory measurements of max 60 minutes are possible followed by a new calibra tion phase with ambient air Waste G...

Страница 11: ...ment range is reached 4 000 ppm By doing so the sensor is supplied with sufficient fresh air from the environment of the device The measurement starts again automatically as soon as the value falls below 1 600 ppm During the active flushing phase the other readings aren t influenced Waste Gas Sampling This is done by means of a suitable probe which enables either a One Point Measurement combi prob...

Страница 12: ...h ensures together with the flow optimised heat ex changer an optimum dew point reduction to a value of approx 5 C The condensate is discharged via a hose pump The Peltier cooler indicates the operating states of the individual sys tem components by means of status indicators Application example Fig 2 Application example Peltier cooler The gas to be measured is drawn in via a gas sampling probe an...

Страница 13: ...ly heated gas line with Pt100 temperature sensors is available in two lengths 3 m or 5 m MAXILYZER NG Plus controls the temperature and indicates the status TA of the heating hose The controlled temperature is 100 C If the reference temperature is higher or lower by 10 K the status LED lights red The device is ready for operation when the status LED switches from red to green The following functio...

Страница 14: ... Contact the manufacturer or the service point in charge in such a case The status LED Active monitors the function of the Peltier element and provides information on the cooling capacity or degree of utilisa tion of the gas cooler Status LED lights solid green The Peltier element operates in continuous mode When the device starts up this is a normal condition During measurement operation continuo...

Страница 15: ...tatus LED TA lights solid red The heating hose is not ready for operation The controlled temperature is outside the tem perature tolerance range of 100 C 10 C Possible reasons are The device has been switched on and the heating hose is still starting up The heating hose should have reached the controlled temperature after approx 10 minutes The heating element of the gas line is defective Status LE...

Страница 16: ... 5 Physical specifications Parameter Wert Waste or flue gas temperature measurement Range 20 C to 1000 C Accuracy 2 C 1 digit 20 C to 0 C 1 C 0 C to 200 C 0 5 of reading above 200 C Resolution 1 C Sensor K Type thermocouple NiCr Ni Combustion air temperature measurement Range 20 C to 1000 C Accuracy 2 C 1 Digit 20 C to 0 C 0 5 C 1 Digit 0 C to 200 C 0 5 of reading above 200 C Resolution 0 1 C Sens...

Страница 17: ...f reading Resolution 0 1 Vol Sensor Electro chemical cell Response time T90 50 seconds Carbon dioxide CO2 calculation Range 0 to CO2 max fuel specific Accuracy 0 2 Vol of reading Resolution 0 1 Vol Sensor Calculated from O2 measurement Response time T90 50 seconds Carbon monoxide CO measurement with H2 compensation Range 0 4000 ppm Accuracy 3 ppm up to 20 ppm 5 of reading above 20 ppm Resolution 1...

Страница 18: ...ut H2 compensation Range 0 4 0 Vol 40 000 ppm Accuracy 5 of reading 1 digit Resolution 0 01 Vol Sensor Electro chemical cell Response time T90 60 seconds SO2 measurement Range 0 5000 ppm Accuracy 10 ppm up to 200 ppm 5 of reading up to 200 ppm Resolution 1 ppm Sensor Electro chemical cell Response time T90 150 seconds NO2 measurement Range 0 200 ppm Accuracy 10 ppm up to 50 ppm 10 of reading up to...

Страница 19: ...connector CA6 Power input Peltier cooler 50 W Power input heating hose Max 600 W Fuse 10 A slow blow 4 x 20 mm Electr device standard EN 60204 1 DIN VDE 0113 1 02 86 Peltier gas cooler Cooler type Peltier cyclone cooler Output dew point 5 C factory adjusted Dead volume total Approx 50 ml Wetted parts PA PTFE Viton Ready to operate 15 minutes Condensate pump Hose pump Heating hose Sensor type Tempe...

Страница 20: ...rature in F or C T Air Combustion ambient temperature in F or C A2 B Fuel specific factors Calculation of the excess air value Lambda Lambda 2 max 2 CO CO 2 O 21 21 Calculation of the combustion efficiency value Eta Eta 100 qA in Calculation of CO 0 undiluted COunv CO Lambda COunv Content of carbon monoxide undiluted CO Reading for CO 4 2 Approvals tests and conformities Maxilyzer NG Plus is appro...

Страница 21: ...range Store device away from paint solvent and glue 6 Commissioning Commissioning the Peltier cooler 1 Connect MAXILYZER NG Plus to mains 2 Actuate the ON OFF switch Peltier cooler and hose heating controller The connected system components are heated up to operating temperature This may take up to 15 minutes When the green status LEDs light up the device is ready for operation 3 You can start mea...

Страница 22: ...as 4 Draft tube 5 Air temperature sensor blue 6 Air temperature sensor with 2 5 m conduction and magnet retainer 7 External air sensor 8 Multi hole probe 9 Adjustable meas uring cone 10 Flue gas probe with draft for measurements without the Peltier cooler 11 Gas sampling probe with heated line 12 Pitot tube 13 Condensate outlet piece Fig 3 Connecting scheme ...

Страница 23: ...us is shipped with a low temperature cable 1 5 m long Connect the low temperature cable to the main socket on the front plate Heating hose and sampling probe The electrical power of the heating hose and the sampling probe does not exceed 600 W each Use the round connector with the designation Heating Hose to supply the gas sampling probe and the heating hose The sampling probe can also be connecte...

Страница 24: ...compliance with all applicable directives and stan dards 7 Start menu 1 Switch on device Initialisation screen is shown 1 Producer information 2 Version of software 3 Part No 4 Hours in use 5 Date of next calibration Fig 4 Initialisation screen Key Function Hold initialisation screen Switch the backlight on off Continue The implemented company symbol appears on the display ...

Страница 25: ...on Start the Measure menu refer to chapter 8 page 25 Start the Macro Start menu refert to chapter 9 page 48 Start the Time Date menu refer to chapter 10 pa ge 49 Start the Configure menu refer to chapter 11 page 51 Start the Memory menu refer to chapter 12 page 63 8 Menu Measure Open the Measure menu ...

Страница 26: ...CO ambient Measurement programme refer to chapter 8 4 page 46 Start the Pitot Measurement programme refer to chap ter 8 5 page 47 Close menu and back to the start menu 8 1 Programme Flue gas Start the Flue gas programme After a cold start the calibration phase takes 60 seconds If a restart is done out of the measuring programme the calibration phase takes only 10 seconds After the calibration the ...

Страница 27: ...ed fuel fuel in the framed box Open the Flue gas measuring menu Key Function Backlight on off Change the register buttons line new function buttons see below Change the way in which the readings are shown line by line uni directional line change Gas pump on off Reset COmax value ...

Страница 28: ... 43 Function Zoom Change layout of readings 5 or 10 lines Refer to page 42 Extra menu Info Start information menu shows data about fuels and condition of sensors Refer to page 30 Menu Memory Refer to chapter 12 page 62 Extra menu Draught detection Refer to page 31 Function CO protect Manual CO Sensor protec tion Refer to page 43 Extra menu Units Change units of readings Refer to page 33 Extra menu...

Страница 29: ...fer to page 39 Menu Fuel Refer to page 40 Menu Configuration Refer to chapter 11 page 51 Function Programme macros Save measurement combinations as macros Refer to page 41 Measuring menu Draft 1 To determine the zero point in relation to the surrounding air pressure unplug the air tube with the blue connector before every draft measurement 2 Press the F2 key 3 Connect the air tube again 4 Open the...

Страница 30: ...ange representation of readings in the main menu line by line multi tasking function Extra menu Info The most important fuel parameters and the O2 reference value are shown Open the Info extra menu Key Function Change representation of readings in the main menu line by line multi tasking function Start the sensor quick diagnosis see below Close Info extra menu ...

Страница 31: ...xygen cell OK CO and H2 0 to 1 CO sensor with H2 compensation OK CO 0 to 1 CO sensor for upper range OK NO and SO2 0 to 1 NO and or SO2 value OK resp sensor option disabled Are other values found the corresponding sensor is either strongly impaired or used up If so please contact the service point ...

Страница 32: ...e of the flue gas are shown with a black bar If temperature is constant no bar appears The Draught detection extra menu is only available for the meas urement of the flue gas temperature in the Flue gas programme Open the Draught detection extra menu Key Function Change representation of readings in the main menu line by line multi tasking function Close extra menu ...

Страница 33: ...f readings in the main menu line by line multi tasking function Cancel procedure and close menu The O2 reference value used before will be kept Accept procedure and close menu After the selected units have been confirmed they are available in the Flue gas menu from now on This configuration is kept until new units are selected no matter whether the device is switched off and on ...

Страница 34: ...ns and the chosen fuel respectively For gas and oil fuels a value of 3 is preset For solid fuels a value of 13 is preset Open the O2 reference extra menu Register Key Function Select figure Confirm You cannot switch between characters up percase letters lowercase letters numbers Only numerical values are available Cancel procedure and close menu The O2 reference value used before will be kept ...

Страница 35: ...scale see below Enter the found out oil derivatives see below Enter temperature of boiler and heat carrier see below Change representation of readings in the main menu line by line multi tasking function Close menu All data that has been confirmed with so far will be stored in the measurement protocol Inputs of data that have been cancelled will not be taken account of ...

Страница 36: ...MAXILYZER NG Plus Open the Smoke no input menu Register Key Function Select figure Confirm selection Cancel procedure and close menu without keeping new data Confirm input and transfer data to the meas urement protocol ...

Страница 37: ...s 37 Open the Oil derivatives input menu Key Function Yes oil derivatives existent No no oil derivatives existent Cancel procedure and close menu without keeping new data Confirm input and transfer data to the measurement protocol ...

Страница 38: ...ou have to edit temperature values 100 C so set in front of the two last figures a 0 zero E g 090 90 C Confirm selection Cancel procedure and close menu without keeping new data Confirm input and transfer data to the meas urement protocol Change representation of readings in the main menu line by line multi tasking function ...

Страница 39: ... waste gas losses qA are thereby set in a relation to the excess air value λ and to the classical combustion diagram If both bars extend to the optimal fuel air relation the gap indicated by λopt the firing facility in question is set in the correct way Open the Graphic extra menu Key Function Change representation of readings in the main menu line by line multi tasking function Close menu ...

Страница 40: ...Menu Measure 40 MAXILYZER NG Plus Menu Fuel Open the Fuel menu Key Function Select new fuel Confirm the selected fuel fuel in the framed box Cancel procedure without selecting new fuel ...

Страница 41: ...y inputs only Programme macros can have configurations as shown below Order of the readings that are shown on the screen Font size of the readings 5 or 10 characters Predefined fuel Preset measuring units The list of available fuels is not shown after the calibration phase Open the function Programme macros Register Key Function Save preset measurement configuration as programme macro Cancel proce...

Страница 42: ...efore types of layout available 10 lines layout The 10 lines layout is the standard layout set by the producer Measured parameters are shown on the left whereas readings and units are shown on the right 5 lines layout This layout reduces the number of displayed lines but it facilitates the reading of the display from a bigger dis tance Measured parameters and units are on the left whereas readings...

Страница 43: ...ched the lower range again the CO flushing pump will shut off When the CO flushing pump is activated a scored out CO symbol appears in the status line If the device is equipped with two CO sensors the result of the higher range sensor will be displayed when the lower range sensor is flus hed The active CO flushing pump doesn t influence any other sensors within the device Function Print Register K...

Страница 44: ...nnels T1 and T2 available Measurement channel T1 is displayed with a resolution of 0 1 C whereas channel T2 has a resolution of 1 C Start the Temperature programme Register Key Function Keep all temperature readings Reset readings Print measurement protocol Change units C F Close programme and back to the Measure menu ...

Страница 45: ...protocol Change units while the active measurement programme and in the HOLD mode hPa mbar mmWC millimeter water column mmHg Millimeter Mercury Column inWC Inch Water Column inHg Inch Mercury Column Psi Pounds Per Square Inch Reset to zero Close programm and back to the Measure menu The conversion takes place in the active measurement programme as well as in the HOLD mode ...

Страница 46: ... reduced measurement without temperature measurement that can be carried out in the environment of the heating facility es pecially in the area of the flue gas channels For this programme the same keypad functions apply as described on page 28 The number of readings is reduced to five significant flue gas values ...

Страница 47: ...fic L Pitot tube is used Start the Pitot Measurement programme First enter the chimney diameter in mm After you have confirmed the entry you can perform the Pitot tube measurement Tab Key Function Enter the chimney diameter If the diameter is 1000 use two leading 0 zeros e g 0050 50 mm Confirm Cancel without storing Store entries ...

Страница 48: ...f macros are customised sets of meas urement programme settings that can be started in an efficient way refer to chapter Function Programme macros page 41 Open the Macro Start menu Key Function Start required macro After having started the macro the settings it is based on will be activated automatically after the calibration phase and without showing the list of fuels If a Confi reset refer to ch...

Страница 49: ...placed by superior information Time and date will be saved to gether with the corresponding data and therefore appear on the print outs of measured data protocols as well In contrast to changes between winter and summer time and vice versa leap years will be considered automatically 1 Open the Time Date menu Key Function Close menu ...

Страница 50: ...Open the input menu for Time Date During time setting the clock in the editor will be stopped and not re started until the new time is confirmed Register Key Function Change data Confirm input Cancel procedure without saving data Save input ...

Страница 51: ...ement programme the se settings will be saved lastingly and are therefore producer inde pendent i e customised settings Key Function Change order of measured values on the display refer to chapter 11 1 page 52 Reduce expand list of fuels refer to chapter 11 2 page 54 Change general settings refer to chapter 11 3 page 58 Restore factory settings refer to chapter 11 4 page 62 Close configuration men...

Страница 52: ...g of the measured parameters can be altered in an arbitrary way The same line can t be displayed more than once 1 Open the Display configuration menu Register Key Function Move line cursor underline upwards or downwards Move line cursor underline in one direction Cancel procedure and back to the start menu ...

Страница 53: ...Menu Configuration MAXILYZER NG Plus 53 2 Change order of measured values on the display Key Function Cancel procedure without saving data Confirm setting ...

Страница 54: ...framed fuel from list The removed fuel can be reactivated later on by opening the complete list of available fuels again Include all Include all available fuels again Insert new fuel The available list of fuels will be expanded by a new fuel There is a maximum of 5 more slots for fuels available that can be param eterised accordingly ...

Страница 55: ...Menu Configuration MAXILYZER NG Plus 55 2 Insert new fuel Register Key Function Move bar cursor upwards or downwards Confirm selected location of fuel Cancel procedure without saving data ...

Страница 56: ...Quantity of flue gas dry In order to create a new fuel the first three fuel specific factors CO2max A2 and B have to be entered If other units than ppm or are used the other factors should be entered as well as otherwise a conversion to mg m mg kWh or MJ m is not possible Register Key Function Select row Name of fuel or attribute of fuel Open selected row Cancel procedure ...

Страница 57: ...Menu Configuration MAXILYZER NG Plus 57 4 Edit row Register Key Function Select required character Confirm selected character Cancel procedure without saving data Save input and close ...

Страница 58: ...ent functions Start Settings configuration menu Key Function Select row The bar cursor can only be moved in one direction Cancel procedure Pressure Draft Change the preselected unit for the pressure and draft meas urement within the flue gas measurement programme Register Key Function Change unit hPa mbar mmWC mmHg inWC inHg PSi ...

Страница 59: ...ompany address In this menu the address of the user company can be entered There are 8 lines available with 16 characters each minuscules and capital letters numbers and symbols 1 Open the input menu for the address of the user Register Key Function Select row Activate selected row Cancel procedure and back to the Settings configuration menu ...

Страница 60: ...is entry mask is comparable to common mobile phone editors Unless indicated by a dot character empty lines aren t printed Register Key Function Select type of character Confirm character Change type of character Minuscules and capital letters numbers and symbols Cancel procedure without saving data Accept input and close editor ...

Страница 61: ... 5 minutes Maximum 60 minutes If set to 0 min the auto off function is disabled and the device has to be switched off by hand via the ON OFF key Illum off Time interval for the backlight This can be set in in tervals of one second Maximum 30 seconds Register Key Function Decrease time interval Increase time interval Cancel procedure without saving data Save input and close menu ...

Страница 62: ... restores factory settings Attention The restoration of the factory settings will cause a lost of all individual settings and can t be undone The data memory is not affected Open the Set default function Key Function Cancel procedure Confirm the restoration of the factory settings ...

Страница 63: ...ion of the memory is dynamic i e only already existing directories and files are available for saving data Additional directo ries and files can be created at any time Names of both directories and files can be defined by the user Directories could for instance be used for the names of clients or facilities or client numbers Files could be named after the types of measurement ...

Страница 64: ...ent deviations Furthermore when carrying out SO2 and NO2 relevant measure ments no additional desiccant should be used Even when it is dry this filter material can absorb significant parts of the SO2 and NO2 content 13 2 Battery line voltage operation only for the measurement module Battery mode Battery operation Up to 36 hours of continuous operation with the display backlight switched on Chargin...

Страница 65: ...Kap Current battery capacity Key Function Start measurement while charging the battery During measuring the battery will be recharged continuously and monitored by the system As soon as the battery is full the device switches to the passive re charging mode trickle charging automatically The charge control screen disappears When recharging is finished MAXILYZER NG Plus can remain connected to main...

Страница 66: ...y If the bat tery is too full already the load management unit can deny a further recharging of it The service life of the NiMH battery can be significantly reduced when the instrument is operated at temperatures below 5 C 40 F Reconditioning cycle If the device is used outside the permitted temperature range if the battery is quite old or if incomplete charging cycles charging dis charging are ca...

Страница 67: ...troy pumps and sensors Make sure that threaded parts are straight when placed on and tighten them moderately Ensure sufficient sealing by means of O rings Plug type elements and flanges Remove any gas residues Grease with Vaseline Replacing the battery For technical reasons old battery blocks may only be replaced by the manufacturer or an authorised service partner Do not short circuit connection ...

Страница 68: ...eeded Run device without ac cessories in fresh air CO value too high CO sensor defec tive message End of service life of sensor Take device in for servicing Incorrect measured gas values e g measured O2 value too high CO2 value too low no CO values dis played etc Leak in measuring system Check gas treatment system for cracks and other damage Check hose system for cracks and other dam age Check O r...

Страница 69: ...chicken 16 Shutting down and disposal To protect the environment this device must not be disposed of together with the normal household waste Dispose of the de vice according to the local conditions and directives This device consists of materials that can be reused by recycling firms The electronic inserts can be easily separated and the device consists of recyclable materials If you do not have ...

Страница 70: ...re parts and accessories Fig 5 Waste Gas Cleaning System Fig 6 Waste Gas Cleaning System spare parts Spare parts for Waste Gas Cleaning System Part No 1 Inlet piece 695 000 94 2 10 Set of O rings assorted set 69 427 3 Glass piston with arrow mark 695 00 95 ...

Страница 71: ... pro duct is sold by the manufacturer or its authorised representatives 19 Copyright The manufacturer holds the copyright to this manual This manual may only be reprinted translated copied in part or in whole with the prior written consent of the manufacturer We reserve the right to modify any specifications or alter any illustra tions in this manual without prior notice 20 Customer satisfaction C...

Страница 72: ...Appendix 72 MAXILYZER NG Plus 22 Appendix 22 1 Declaration of conformity ...

Страница 73: ...Appendix MAXILYZER NG Plus 73 ...

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