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CR 12 - CR 16 - CR 20 - BA-vers.4.0 gb 20190630

4.1.4 Disassembly and repair

When the module is damaged it can be returned to Afag Automation AG for repair.

CAUTION

The module may only be disassembled when the system is
aerated and deactivated. If pneumatic connections are
disconnected when they are under pressure, this may result in
serious personal injury due to fast movements of moving parts

When can the modules be repaired by the customer?
Wearing parts

can be exchanged by the customer itself when the warranty has

expired.

NOTE

All the other faulty parts must exclusively be replaced by
company Afag Automation AG!

When the customer detects that the respective module is still under
warranty:

- he returns the module to company Afag Automation AG for repair.
- If the warranty has already expired, the customer must decide whether he

repairs the module by himself and orders the wearing parts kit or whether he
returns the module to company Afag Automation AG for repair.

NOTE

Afag offers a reliable repair service. Please note that Afag does not
guarantee for parts which were not repaired by Afag Automation
AG.

Содержание CR 12

Страница 1: ...ary modules CR 12 CR 16 CR 20 Declaration of Incorporation Module Information Montage Instructions Maintenance Instructions Translation of the Original Montage Instructions Copyright by Afag Automation AG ...

Страница 2: ...ge instructions DANGER Indicates an immediate threatening danger Non compliance with this information can result in death or serious personal injuries invalidity WARNING Indicates a possible dangerous situation Non compliance with this information can result in death or serious personal injuries invalidity CAUTION Indicates a possibly dangerous situation Non compliance with this information can re...

Страница 3: ...s CR 16 15 2 1 8 Module load factors CR 20 16 2 1 9 Preferred combinations CR 20 17 3 0 0 Montage Instructions 18 3 1 0 Manufacturer address 18 3 1 1 Symbols 19 3 1 2 General description 19 3 1 3 Description of the module 20 3 1 4 Includes in the delivery 21 3 1 5 Intended use 21 3 1 6 Warranty 22 3 1 7 Areas of application 22 3 1 8 Dimensions drawing for CR 12 23 3 1 9 Technical data of the CR 12...

Страница 4: ... 37 3 3 2 As two intermediate positions can be approached 38 3 3 3 Query sensorik 39 3 3 4 Mounting the sensor 40 3 3 5 Exchange of the sensor 41 4 0 0 Maintenance instructions 42 4 1 0 Maintenance and servicing of the CR 12 16 20 Rotary module compact 42 4 1 1 Servicing 43 4 1 2 Accessories for the CR 12 16 20 45 4 1 3 Trouble shooting 46 4 1 4 Disassembly and repair 47 5 0 0 Disposal 48 ...

Страница 5: ...l documents shall be sent to a reasoned request by national authorities in printed documents or electronically pdf Applied and fulfilled essential requirements 1 1 1 1 1 1 1 2 1 2 3 1 3 3 1 3 5 1 3 6 1 3 7 1 4 1 1 5 1 6 1 6 1 1 6 3 1 6 4 1 7 1 7 4 1 7 4 1 1 7 4 2 Who installs this incomplete machine or assemble with other machines a risk assessment for its resulting machine which must make the pro...

Страница 6: ...ny position with a torque of 0 45 Nm for the CR 12 1 25 Nm for the CR 16 and 2 2 Nm for the CR 20 which may represent a danger to property and the environment if they are operated by unqualified personnel Any other use is regarded as inadequate The manufacturer does not accept any liability for damage resulting from such use The risk is that of the user alone Intended use also includes paying atte...

Страница 7: ...d unpacking CAUTION The CR module is packed in the original cardboard box if the module is not handled properly it may fall out of the box when unpacking and cause injuries to limbs or squeeze your fingers NOTE Consider please This leaflet should be read by every person who comes into contact with the module ...

Страница 8: ...R 20 Installation from below Installation from the sides Installation from above screwed Special screw CR 12 M4x30 50001374 Special screw CR16 CR 20 M6x36 11005014 NOTE Use the centering bushings included in the scope of supply for positioning and insert these bushings in the borings of the mounting grid ...

Страница 9: ...tary module CR 12 CR 16 CR 20 Hole matrix 30mm Hole matrix 48mm 30 Thread bore hole 2xM4 Thread bore hole 2xM6 Centering bushings H7 Ø 7x3mm Centering bushings Ø 9x3mm Use the centering bushings included in the scope of supply for positioning and insert these sleeves in the diagonally opposite bore holes of the mounting grid ...

Страница 10: ...10 CR 12 CR 16 CR 20 BA vers 4 0 gb 20190630 ...

Страница 11: ...t of rigidly mounted loads under the ambient and Installation conditions defined for this module see Technical data The CR Rotary module can be installed in the horizontal or vertical position NOTE These Montage Instructions should be read carefully before carrying out any activity on or with the CR module The CR module may only be deployed in accordance with the intended use NOTE Safety instructi...

Страница 12: ...12 CR 12 CR 16 CR 20 BA vers 4 0 gb 20190630 2 1 4 Module load factors CR 12 ...

Страница 13: ...CR 12 CR 16 CR 20 BA vers 4 0 gb 20190630 13 2 1 5 Preferred combinations CR 12 ...

Страница 14: ...14 CR 12 CR 16 CR 20 BA vers 4 0 gb 20190630 2 1 6 Module load factors CR 16 ...

Страница 15: ...CR 12 CR 16 CR 20 BA vers 4 0 gb 20190630 15 2 1 7 Preferred combinations CR 16 ...

Страница 16: ...16 CR 12 CR 16 CR 20 BA vers 4 0 gb 20190630 2 1 8 Module load factors CR 20 ...

Страница 17: ...CR 12 CR 16 CR 20 BA vers 4 0 gb 20190630 17 2 1 9 Preferred combinations CR 20 ...

Страница 18: ...t pneumatic Types CR 12 CR 12 ZA CR 16 CR 16 ZA CR 20 CR 20 ZA Fortlaufende Serie Nr 50xxxxxx This is an incomplete machine Who installs this incomplete machine or assemble with other machines a risk assessment for its resulting machine which must make the provisions of the EC directive 2006 42 EC Standard EN ISO 12100 2010 German version Agent For the compilation of the technically relevant docum...

Страница 19: ...personnel 3 1 2 General description This is an incomplete machine The series of the CR 12 CR 16 CR 20 Rotary module is used for the linear smooth movement of rigidly mounted loads under the ambient and Installation conditions defined see Technical data The CR 12 CR 16 CR 20 Rotary module can be installed in the horizontal or vertical position Modifications on the CR 12 CR 16 CR 20 Rotary module th...

Страница 20: ...the acknowledged safety regulations However during use danger to life and limb of the operator or damage to the rotary module and other tangible material could arise CAUTION The CR is designed exclusively for the rotational movement in any required position with a torque of 0 45 Nm for CR 12 and 1 25 Nm for CR 16 and 2 2 Nm for CR 20 which when handled do not react in a way which could endanger pe...

Страница 21: ...before carrying out any activity on or with the module The module may only be deployed in accordance with the intended use Modifications on the module that are not described in these Montage Instructions or have not been approved in writing by Afag are not permitted In case of improper changes or assembly installation operation maintenance or repairs Afag rejects all liability CAUTION Connection o...

Страница 22: ...cepted safety relevant and occupational safety and health regulations are to be followed The term of the warranty on Afag handling components and systems is 24 months following commissioning but a maximum of 27 months following delivery Wear parts e g shock absorbers are not covered by the warranty The warranty covers the replacement or repair of defective Afag parts No further claims will be acce...

Страница 23: ...CR 12 CR 16 CR 20 BA vers 4 0 gb 20190630 23 3 1 8 Dimensions drawing for CR 12 ...

Страница 24: ...24 CR 12 CR 16 CR 20 BA vers 4 0 gb 20190630 3 1 9 Technical data of the CR 12 ...

Страница 25: ...CR 12 CR 16 CR 20 BA vers 4 0 gb 20190630 25 3 2 0 Dimension drawing for CR 16 ...

Страница 26: ...26 CR 12 CR 16 CR 20 BA vers 4 0 gb 20190630 3 2 1 Technical data of the CR 16 ...

Страница 27: ...CR 12 CR 16 CR 20 BA vers 4 0 gb 20190630 27 3 2 2 Dimensions drawing for CR 20 ...

Страница 28: ...28 CR 12 CR 16 CR 20 BA vers 4 0 gb 20190630 3 2 3 Technical data of the CR 20 ...

Страница 29: ...umatic connections for CR and CR ZA module The CR module is equipped with 5 air connections depending on the direction of rotation Upper half of module 5 air connections clockwise direction Lower half of module 5 air connections counterclockwise direction ...

Страница 30: ...16 CR 20 BA vers 4 0 gb 20190630 3 2 5 Pneumatic schematically for CR Module 1 Compressed air connection 4 One way restrictor 2 Maintenance unit 5 CR rotary module 3 4 2 5 2 port directional control valve 2 1 3 4 5 ...

Страница 31: ...r connection 5 Rotary module CR 2 Maintenance unit 6 Intermediate stop cylinder to CR 3 5 3 Directional control valve 7 Flow control valve to damping of the intermediate position 4 One way restrictor 8 3 2 Directional control valve NOTE Minimal compressed air quality to ISO 8573 1 2010 7 4 4 2 1 3 4 5 6 8 7 ...

Страница 32: ...ary care and cleanliness during transport and storage as well as when handling setting up and assembling Sart up Aerate the total system slowly Pay attention to the permissible values technical data regarding load capacity motion frequency moment loads on the guide system CAUTION Limbs may be squeezed by moving components Make sure that there are no persons or tools within the operating range of t...

Страница 33: ... end positions 1 Compressed air connection at P1 flange turns counterclockwise 2 Loosen clamping of the stop sleeve by undoing the clamping screw 4 3 Turn the forward and backward position of the stop sleeve 3 at the hexagon of the stop sleeve until the end position is correct 4 Compressed air connection at P2 flange turns clockwise 5 Turn the forward and backward position of the stop sleeve 3 at ...

Страница 34: ... 16 CR 20 BA vers 4 0 gb 20190630 3 2 9 Rotation angle adjust CAUTION If the angle of rotation is reduced by much more than 95 air may leak for constructional reasons Turn the stop screw back to remove the leakage ...

Страница 35: ...orber 2 Screw the shock absorber at the small hexagon in our out on both sides damping gets harder when screwing in and softer when screwing out If damping is not yet perfect the air core choke can be adjusted The shock absorber can be removed if it is to be replaced The module may not be under pressure Air away The threaded sealing ring must be screwed onto the shock absorber Pushing the threaded...

Страница 36: ...without shock absorber installed Operation without shock absorber may lead to mechanical damage of the module and invalidation of the guarantee Please note When removing or mounting a shock absorber ensure that the sealing ring fits close to the stop sleeve before tightening the locknut ...

Страница 37: ... 3 1 Setting the intermediate position CAUTION At the CR rotation modules with intermediate position must on the ZP side exhaust throttle must be installed With the throttle can the damping behavior of the intermediate position is be regulated will ...

Страница 38: ...190630 3 3 2 As two intermediate positions can be approached Position control Sequence Start at 0 4 positions available Position P1 P2 P3 90 0 1 0 15 0 1 1 20 1 0 1 90 1 0 0 Legend P1 P2 P3 air connections 0 Depressurized 1 Pressure applied ...

Страница 39: ...rea NOTE The magnetic field sensors are not included in the scope of supply of the CR Module please see technical catalogue CAUTION Only the specified proximity switches are to be used Polling of the stop positions is monitored by an LED on the initiator If the LED switch status does not change during polling the Sensor is faulty and must be replaced Magnetic field sensors PNP proximity switch mag...

Страница 40: ...d to poll the stop positions 1 Sensor 3 Screw for fastening the sensor holder in the groove 2 Screw for fastening the sensor in the sensor holder Attaching the sensors 1 Insert sensors 1 with sensor holder in the C grooves 2 Connect the sensor to the controller 3 Control test with rotating module if the sensor switches 4 Position of the rotary engine set 5 Sensor to the desired position 6 Sensor w...

Страница 41: ...e of the sensor Loosen screw 3 and exchange the sensor so that the position set is retained Two C grooves each are also located on both sides of the intermediate module CR ZA Here the intermediate position s is are polled by one magnetic field sensor CR CR ZA ...

Страница 42: ...dule must not be washed down do not use any aggressive cleaners 1 Montly Check the safety labels for damage readability Further maintenance Under the following conditions is the CR rotary module maintenance free Clean workshop atmosphere No splash water No dust and fumes caused by abraison or processes Ambient conditions according the technical catalog The shock absorbers and stop screws must unde...

Страница 43: ... operated with oiled air the oil types listed below should be used Festo special oil Avia Avilub RSL 10 BP Energol HPL 10 Esso Spinesso 10 Shell Tellus Oil C 10 Mobil DTE 21 Blaser Blasol 154 Oil quantity 5 10 oil drops per 1000 l air Viscosity range 9 to 11 mm s cST at 40 C ISO class VG 10 according to ISO 3448 Apart from the usual cleaning work no further maintenance measures are required NOTE M...

Страница 44: ...44 CR 12 CR 16 CR 20 BA vers 4 0 gb 20190630 ...

Страница 45: ...CR 12 CR 16 CR 20 BA vers 4 0 gb 20190630 45 4 1 2 Accessories for the CR 12 16 20 ...

Страница 46: ...vailable Module wrongly connected Check connections Check connections Stop position signal Not present Stop screw misadjusted Initiator faulty Senor cable broken Initiator positioned incorrectly Readjust the stop screw Replace initiator Replace initiator cable Initiator properly position Module fails in the end positions Shock absorber misadjusted Shock absorber faulty Shock absorber not installed...

Страница 47: ...rts can be exchanged by the customer itself when the warranty has expired NOTE All the other faulty parts must exclusively be replaced by company Afag Automation AG When the customer detects that the respective module is still under warranty he returns the module to company Afag Automation AG for repair If the warranty has already expired the customer must decide whether he repairs the module by h...

Страница 48: ...l NOTE CS modules which cannot be used any more must not be disposed off as a complete unit but must be disassembled and recycled according to the type of material Materials than cannot be recycled must be disposed off in accordance with the legal regulations ...

Страница 49: ...CR 12 CR 16 CR 20 BA vers 4 0 gb 20190630 49 ...

Страница 50: ...50 CR 12 CR 16 CR 20 BA vers 4 0 gb 20190630 Afag Automation AG Fiechtenstrasse 32 CH 4950 Huttwil Switzerland Tel 41 62 959 86 86 Fax 41 62 959 87 87 e mail sales afag com Internet www afag com ...

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