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FORM NO. 56043089 - AquaRide

™

1 Recovery Tank Cover
2 Solution Tank Fill Cover
3 Operator’s

Seat

4  Solution Tank Drain Hose
5  Steering Wheel Tilt Adjust Knob
6  Brake Pedal / Parking Brake
7  Solution Spray Jets
8  Drive Pedal, Directional/Speed
9 Vacuum

Shoes

10  Drive and Steer Wheel
11  Wheel Drive Circuit Breaker
12  Control Circuit Circuit Breaker
13  Emergency Stop Switch / Battery Disconnect

14 Brush

Deck

15 Rear

Wheel

16  Battery Compartment (under seat)
17  Recovery Bladder Shutoff Float
18  Vacuum Motor Filter Housing
19 Recovery

Bladder

20 Solution

Filter

21 Recovery Bladder Drain Hose (rear of machine)
22 Machine Battery Connector
23 Control

Panel

24 Debris

Hopper

25 Solution Control Valve
26 Tie Down Locations (3)

KNOW YOUR MACHINE

Содержание 56314009

Страница 1: ...5 03 revised 10 09 Form Number 56043089 AquaRide SERVICE MANUAL Advance MODEL 56314009...

Страница 2: ...ROUBLESHOOTING 29 SCRUB DECK REMOVAL 30 BRUSH DECK ACTUATOR REMOVAL 31 SCRUB BRUSH MOTOR S REMOVAL 32 SCRUB BRUSH BELT REPLACEMENT 32 SCRUB BRUSH SYSTEM MAINTENANCE 33 SCRUB BRUSH REMOVAL INSTALLATION...

Страница 3: ...57 MAIN CONTROL BOARD FUNCTIONAL OVERVIEW 58 MAIN CONTROL BOARD TROUBLESHOOTING GUIDE 58 MAIN CONTROLLER ERROR CODES 58 59 MAIN CONTROLLER SERVICE TEST MODE 60 63 MAIN CONTROL BOARD SPECIAL PROGRAM O...

Страница 4: ...or the machine Use the space below to note the Model Number and Serial Number of your machine for future reference MODEL NUMBER ________________________________________ SERIAL NUMBER _________________...

Страница 5: ...l components Turn the key switch off O and disconnect the batteries before servicing electrical components Never work under a machine without safety blocks or stands to support the machine Do not disp...

Страница 6: ...238 20 hour rate Battery Weight each 66 lbs 30kg Battery Compartment Size Height Max 14 5 in 36 8cm Width Max 22 25 in 56 5cm Length Max 25 25 in 64 1cm Calculated Battery Run Time 3 3 5 hrs Battery C...

Страница 7: ...FORM NO 56043089 AquaRide 5 SPECIFICATIONS...

Страница 8: ...ency as a new brush WARNING Turn the key switch off set the parking brake and disconnect the battery before servicing the machine VACUUM SHOE MAINTENANCE Check the vacuum shoes daily they can be remov...

Страница 9: ...nce Restoration A B L 10 Emergency Battery Disconnect Control Lever B D 11 Tilt Steering Mechanism and Seat A B D 12 Optional Accessories headlight safety beacon etc D 13 Main Control Board Special Pr...

Страница 10: ...Play A B W 34 Drive Pedal Linkage neutral return A B 35 Steering Chain lubricate tension 1 4 Deflection A B C 36 Steering Column knob plunger spring also Universal Joint Grease A D 37 Rear Wheels W 3...

Страница 11: ...Steer Wheel 11 Wheel Drive Circuit Breaker 12 Control Circuit Circuit Breaker 13 Emergency Stop Switch Battery Disconnect 14 Brush Deck 15 Rear Wheel 16 Battery Compartment under seat 17 Recovery Blad...

Страница 12: ...cessory Vacuum Indicator I Accessory Vacuum ON OFF Switch J Key Switch Main Power K Battery Condition Indicators K1 Battery Condition Indicator RED K2 Battery Condition Indicator YELLOW K3 Battery Con...

Страница 13: ...1 Provides overload protection to machine s wheel drive motor 45 Amp If it trips it will pop out To reset wait one minute and press the button back in If any breaker trips repeatedly have the machine...

Страница 14: ...he travel speed will be limited to the maintenance mode speed setting As soon as the throttle is moved from the neutral position the scrub brush s will start turning and the vacuum will turn on If the...

Страница 15: ...h N This switch will sound the horn as long as the switch is held The horn also functions as an automatic back up alarm when the throttle is moved to the reverse position The volume of the back up ala...

Страница 16: ...sed as a decimal point to indicate tenths of hours The display will indicate 4 tenths followed by a long blank period The display sequence will repeat Accessory Vacuum Indicator H This indicator will...

Страница 17: ...32 50 NOTE Refer to service manual for selection of alternate cut off level Once the low voltage cutout level has been reached flashing red indicator the batteries must be FULLY recharged 37 6V to res...

Страница 18: ...w be removed 4 Remove the 4 Screws G securing the Column Shroud H and pull it off from the Column Base I Lower Column 1 Tilt the steering wheel column as far back close to the seat as possible 2 Remov...

Страница 19: ...crew 3 Remove both Master Links Q that secure the chain to the Steer Plate P then remove the chain from the chassis 4 Reassemble parts in reverse order and adjust chain tension so that there is about...

Страница 20: ...d held programmer There are four programmable speed limits on the AquaRide These are transport speed fast maintenance speed maintnance fast restore speed and restore speed For the maintenance and rest...

Страница 21: ...L DRIVE Amps 23 M S1 SW SPST KEY F3 CIRCUIT BREAKER 8 AMP F4 FUSE 1 A R1 POT 5K OHM 1 2 3 BLK RED RED BRN YEL BRN YEL BRN GRA VIO YEL BLK RED GRN BLU BLK RED BLK BRN BLK BLK BRN WHT BLK BLK BRN ORN OR...

Страница 22: ...RIVE SYSTEM R1 Voltage Values 0 2 5V Reverse 2 5 5V Forward This drawing shows additional controller input circuit detail The R1 pot is shown in the neutral position Resistance is measured between pot...

Страница 23: ...sport and Fast Maintenance tied to Pot HIGH Maintenance Fast Restoration and Restoration tied to Pot LOW WHEEL DRIVE TROUBLESHOOTING GUIDE Problem Possible Cause Wheel drive motor will not run in Batt...

Страница 24: ...s to support machine when removing the wheel spindle assembly Service Note Be careful not to damage the threads and bearing surfaces when guiding the spindle shaft down through the frame opening 7 Ins...

Страница 25: ...WHEEL DRIVE SYSTEM FORM NO 56043089 AquaRide 23 A FRONT D F G E L J K I H N O Q P M R FIGURE 6...

Страница 26: ...nut S and threading the adjustment screw T In or Out 3 To access the brake rod remove the front pedal mounting hardware items B C then swing pivot the pedal backwards out of the way 4 Use a 3 8 wrench...

Страница 27: ...pand the brake band enough to clear the drive wheel brake drum and remove from the machine 4 To install the brake band follow the above steps in reverse order See the Brake Adjustment section in this...

Страница 28: ...Be careful not to lose the link rod mounting hardware items AG 4 Loosen the Nut AH and Screw AI at the drive pedal Throttle Lever AJ Then pry the lever off from the end of the item AC potentiometer s...

Страница 29: ...nnect the machine s battery pack connector 13 before servicing Note See Figures 9 10 Before making any adjustments inspect the Torsion Spring AL for defects and the correct positions of both spring en...

Страница 30: ...t a NEG 36V signal from J2 pin 1 wire Wht Red and completes the K1 negative solenoid coil pulling in the high current contactor making the brush motor s turn on run Note The positive K1 control circui...

Страница 31: ...7 MOTOR BRUSH Amps 22 M K1 CONTACT N O K2 S2 M8 M K1 CONTACTOR BRUSH Amps 33 M1 BRUSH LIFT ACTUATOR Amps 3 M F2 To Wheel Drive Motor L1 S1 F3 F4 R1 POT 5K OHM 1 2 3 RED BLK RED RED BRN YEL BRN YEL BRN...

Страница 32: ...s procedure is done to prevent the scrub deck from automatically raising when the key is turned off 5 Remove the wing Nut F that secures the solution nozzle tree Assembly G to the scrub deck then pull...

Страница 33: ...al specifications see the electrical section for the Actuator Drive Nut Adjustment instructions 8 To disassemble the Drive Nut O from the actuator shaft remove the 2 Screws P and separate both Retaine...

Страница 34: ...adjust the belt tension to 3 4 7 8 inches 19 22 mm as shown in Figure 5 Note Install motors with wires pointing to the rear towards the plastic motor wiring standoffs SCRUB BRUSH BELT REPLACEMENT WAR...

Страница 35: ...tate turn end for end weekly See Scrub Brush Removal and Installation Cyl section 6 Inspect the scrub brush bristles for wear the brushes should be replaced when the bristle length is 1 inch 26 mm or...

Страница 36: ...t turns on energizes the solenoid coils is activated through the combined operator panel buttons and main controller assembly E1 Note See the Know Your Machine section in this manual for a detailed ex...

Страница 37: ...rol board E1 terminal J4 pin 8 BLK wire This supports the operation of the boards processing logic functions Battery ground supply input for all the control boards negative output coil circuits Its E1...

Страница 38: ...occur Note Reference the Main Control Board Troubleshooting Guide in the electrical system of this manual for specific fault descriptions and service repair actions SOLUTION SYSTEM MAINTENANCE Soluti...

Страница 39: ...rush housing slots with the hoses still connected To remove a nozzle to clean or replace just grip the nozzle tip and at the same time press in and twist it a 1 4 turn to separate it from the nozzle b...

Страница 40: ...the two pump mounting screws SOLUTION SOLENOID VALVE ASSEMBLY REMOVAL 1 See Figure 4 Put the solution flow shutoff Valve C into its closed position and the scrub deck in the down position then discon...

Страница 41: ...s mount bracket Follow the short cut steps listed 1 Use a flat bladed screwdriver to hold the slot on the end of the Valve Spool N and remove the Nut O Next pull off the metal protective Cap P Coil Q...

Страница 42: ...covery bladder where the air slows down because of the increased size of the tank With the decreased air speed the heavier water falls to the bottom of the recovery bladder Then at the same time the a...

Страница 43: ...from the solenoid accessory terminal connection J2 pin 8 Wht Brn wire completes the positive voltage to the vacuum solenoid coil Negative battery circuit inputs and outputs Inputs A main battery grou...

Страница 44: ...itch then selecting the accessory mode function switch Both Positive battery and Negative battery circuit inputs and outputs are the same as above except as noted below The vacuum motors will run cont...

Страница 45: ...s and service repair actions VACUUM RECOVERY SYSTEM SERVICE MAINTENANCE CHECKLIST Whenever there is a vacuum problem it s best to check over the entire system Use the checklist below as a guide to tho...

Страница 46: ...44 FORM NO 56043089 AquaRide RECOVERY SYSTEM FIGURE 3...

Страница 47: ...hose clamps for both the small and large solution Hoses O P location bottom backside of tank then remove the hoses from their tank fittings 3 Separate the vacuum Hose Q from the Y shaped vacuum syste...

Страница 48: ...SAE SS 1 4 Nut Hex Nyl Loc SS 1 4 20 5 Scr Pan Phil SS 1 4 20 x 2 25 Wsh Flt SAE SS 1 4 Nut Acorn SS 1 4 20 High Crown RECOVERY TANK BLADDER INSTALLATION 1 Mix a one quart volume of water and soap so...

Страница 49: ...RECOVERY SYSTEM FORM NO 56043089 AquaRide 47 FIGURE 5 FIGURE 6...

Страница 50: ...covery hoses from the vacuum shoe inlets then loosen the two black Knobs AC and lift up and pull out the Retainer Bars AD to separate them from the scrub deck pins 3 Next pull back the pickup shoe fro...

Страница 51: ...tteries are not installed and connected properly Batteries should be installed by Advance or by a qualified electrician 1 Remove the batteries from their shipping crate and carefully inspect them for...

Страница 52: ...The following percentages are based on useable battery capacity not total battery capacity Therefore 100 discharge 80 of total battery capacity for standard wet cell batteries or 70 of total battery c...

Страница 53: ...t from the top of the batteries Battery terminals must be clean and tight If the tops of the batteries are wet after charging the batteries have probably been over filled or over charged Note If there...

Страница 54: ...from the motor Then finish assembly of remaining parts long compression spring Spring Housing C and mounting hardware 2 Hold onto the spring housing assembly and press the rocker switch to run the dr...

Страница 55: ...ELECTRICAL SYSTEM FORM NO 56043089 AquaRide 53 FIGURE 4 FIGURE 3...

Страница 56: ...mer put it in diagnostic mode and read the displayed fault information In this example the display shows No Faults Present indicating that the controller has not detected anything out of the norm 3 Pu...

Страница 57: ...3 1 OOO O HPD fault present for 10 sec 1 Misadjusted throttle 2 Broken throttle pot or throttle mechanism 3 2 OOO OO brake On fault 1 Electromagnetic brake driver shorted 2 Electromagnetic brake coil...

Страница 58: ...l to access controller then observe LED status light on touch pad operator panel wand indicator light If a programmer is available connect it to the programmer plug in port 2 Sit on the seat and turn...

Страница 59: ...g To see why the display has stopped changing press the MORE INFO key If the limit is related to another parameter that information will be displayed changing the value of the related parameter may al...

Страница 60: ...ll sequence through the error codes at one second intervals The error display will show on the hour meter as the letter E followed by a two digit code EX E03 would be a drive system fault When trouble...

Страница 61: ...shes are installed E22 Scrub motor short Same as E06 E23 Vacuum motor circuit open 1 Check for disconnected vacuum motor wiring open in wiring and defective vacuum motor Repair or replace 2 Check resi...

Страница 62: ...s display indicates t for test mode 5 Release the wand switch 6 The function of each switch and indicator is described in the following pages 7 To exit this mode turn the main power key switch to the...

Страница 63: ...The display will show 0 followed by a long blank period The above sequence will repeat If over current faults are present the status display will indicate the error codes Output Controls See Figure 9...

Страница 64: ...e off If the indicator is flashing green this indicates that the control is sensing current flow through the actuator shorted output driver control error If the maintenance mode switch was the last sw...

Страница 65: ...d to momentarily activate the scrub deck lift actuator See the descriptions above for more details Fast Slow Switch L This switch is used to toggle the state of the multimode output to the speed contr...

Страница 66: ...e standard cutout level select S For the alternate cutout level select A 7 To save the new setting turn the main power key switch to the off position 8 The new setting will be saved and will remain in...

Страница 67: ...s equipped with a feature that will automatically shut off the vacuum and scrub systems and display FULL on the status display if the recovery tank becomes filled If problems are encountered with the...

Страница 68: ...will remain in effect until it is changed again Recall Of Stored Error Codes Whenever an electrical system fault is detected by the main control unit one or more error codes are displayed and stored b...

Страница 69: ...s and hold the fast slow switch 3 While holding the fast slow switch turn the main power key switch to the on position 4 Continue to hold the fast slow switch until the fast slow indicator is green 5...

Страница 70: ...e scrub system off and the wand switch 3 While holding both switches turn the main power key switch to the on position 4 Continue to hold both switches until the wand indicator is flashing 5 Release b...

Страница 71: ...r key switch to the off position 8 The new setting will be saved and will remain in effect until it is changed again Forward Annunciator Volume Control FACTORY DEFAULT 0 OFF The AquaRide is equipped w...

Страница 72: ...70 FORM NO 56043089 AquaRide ELECTRICAL SYSTEM Drive Motor Breakdown...

Страница 73: ...mp Control Circuit H1 Horn Backup Alarm H2 Headlight Optional H3 Strobe Light Optional K1 Contactor Brush Motor K2 Contactor Vacuum Motor L1 Solenoid Valve Maintenance L2 Solenoid Valve Restoration M1...

Страница 74: ...C Amps 18 M M4 PUMP ACCESSORY Amps 3 M L1 VALVE MAINT SOLENOID Amps 19 1 2 F1 FUSE 150 Amp S3 S1 SW SPST KEY F3 CIRCUIT BREAKER 10 AMP H1 HORN BACKUP ALARM Amps 1 1 2 F4 FUSE 1 Amp R1 POT 5K OHM 1 2 3...

Страница 75: ...YEL 16 4 RED 10 1 RED BRN 14 1 RED BRN 14 1 BLU 14 2 BLK 16 1 BLK 16 1 BLK 1 1 BLK 14 3 WHT RED 18 2 WHT RED 18 2 BRN 16 1 RED 8 2 RED BLK 20 1 BLK 14 1 RED 10 1 W HT GRN 16 1 BLK 16 3 BLK 16 3 BRN 1...

Страница 76: ...CONTACTOR BRUSH M8 MOTOR BRUSH M L1 VALVE SOLENOID H1 HORN BACKUP ALARM M9 MOTOR SIDE BROOM M F5 FUSE 5 A L2 VALVE SOLENOID K4 CONTACTOR VACUUM S6 D1 ZENER TVS M3 MOTOR WHEEL DRIVE M 1 2 1 2 1 2 3 1...

Страница 77: ...FORM NO 56043089 AquaRide 75 1 2 3 4 5 6 8 9 10 7 SCHEMATIC FOR AquaRide after Serial Number 1837636 ELECTRICAL SYSTEM revised 1 09...

Страница 78: ...rive F3 Circuit Breaker 10 Amp Control Circuit H1 Horn Backup Alarm H2 Headlight Optional H3 Strobe Light Optional K1 Contactor Brush Motor K2 Contactor Vacuum Motor L1 Solenoid Valve Maintenance L2 S...

Страница 79: ......

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