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20 

SERVICE 

 

MAINTENANCE 

Filters

 must be checked at least once each month on 

commercial operations. It is not recommended that filters 
be allowed to load entirely with dirt before replacement 
since this practice will permit excess dirt to foul the cooling 
coil and introduce service problems by reducing air flow. 
Provisions have been made for ease in changing these 
items. 

Belts and Pulleys

 should be checked whenever filters are 

changed. Make sure belts and setscrews are set tight. 
Check for wear, cracking, alignment, tension and motor 
amperage. 

Condensate Drains

 should always be checked whenever 

filters are changed to ensure the condensate is draining 
properly.  

Condensate Drain Pan

 should be cleaned and flushed 

every six months. 

Bearings 

require no maintenance since sealed ball 

bearings are used in the blower motor and condenser fan  
motors. Lubrication is thus provided for the life of the 
bearing.  

Finishing of the sheet metal parts are done by painting  in 
an Electro-deposition paint system for a dipped and baked 
enamel finish. Appearance can be restored with 
automotive wax. 

Harsh Environment.

 Units furnished with the harsh 

environment protection option; it is imperative to clean and 
inspect the cabinet, coils and components on a semi-
annual basis. Use a chemical cleaning agent to neutralize 
the contaminant. Then rinse thoroughly. Fresh water 
rinsing alone doesn’t not constitute cleaning. 

Controls require no routine maintenance. The points on the 
compressor contactors will become discolored through 
usage, but it will not effect system operation, Do not dress 
or file contact points. Should a surge of power or unusual 
condition damage points, replace them with identical items 
from the manufacturer. 

PARTS SECURITY CHECK 

Before leaving an installation or operating the unit, 
determine whether any loose parts should be tightened. 
Failure to do this may lead to noisy operation. 

Check all setscrews on blowers and fan blades.  

Adjust and tighten all thrust collars. 

Adjust all belts and check drives.  

Retighten all electric connections. 

PROCEDURE FOR COMPRESSOR REPLACEMENT 

It is standard practice to install a liquid line drier in a 
commercial split system. New system must be evacuated  

 

 

 

 

 

 

 

as outlined on page 14 to remove air and non-
condensables in the system. The liquid line drier will trap 
any moisture left in the system. 

System cleaning after compressor failure or burnout. 

Isolate the compressor and remove the refrigerant from 
system.  

Remove the inoperative compressor.  

Install a properly sized suction line filter-drier in the 
compressor suction line and replace liquid line drier.  

Examine expansion valves and solenoid valves to see if 
cleaning or replacement is required.  

Install the replacement compressor.  

Evacuate the compressor and system to 500 microns. 

Open the compressor service valves and charge the 
system with R-410A after compressor evacuation. See 
page 18 for instructions on initial start-up procedures. 

Operate the system. Check the pressure drop across the 
suction and liquid drier after the first 1 1/2 hours of 
operation. Pressure drop across a liquid line drier should 
not exceed 5 PSI and the suction line filter-drier should not 
exceed 3 PSI. 

After 8 to 24 hours, take an oil sample and test with an 
acid test kit. If the oil dirty or acidic, change the suction line 
and liquid line filter drier and recheck after 8 hours of 
compressor operation. 

After two weeks, recheck oil acidity to see if another 
change of suction line and liquid line filter-drier is 
necessary. 

In some cases non-condensable gases are produced 
during the burnout. Compare the equalized head pressure 
with the pressure (equivalent) to the outdoor temperature. 
If the pressures are different, then the system should be 
purged. 

System cleaning after compressor mechanical 
failures:

 Mechanical compressor failures such as oil 

pump, valve plates, etc. may not necessarily contaminate 
the system. Check oil of defective compressor by means of 
an oil acid kit and check compressor for shorts, grounds 
and continuity- if all checks negative, then it is only 
necessary to evacuate replacement or repaired 
compressor and install a new liquid line drier. Make an 
acid test after 8 hours of operation.  

ORDERING PARTS 

When reporting shortages or damaged parts, give the 
complete unit model 

and

 serial number which is stamped 

on the unit rating plate. These units are made special to 
order and the following parts list should only be used as a 
guide. Do not order parts from these lists. 

Содержание RCA051

Страница 1: ...3 11 4 RCA101 V HCA101 110 5 12 1 RCA141 V HCA141 142 3 11 5 RCA171 V HCA201 187 9 14 7 RCA201 V HCA201 217 0 14 6 RCA271 V HCA271 263 2 13 9 RCA361 V HCA361 311 6 13 3 RCA421 V HCA421 395 5 12 5 95...

Страница 2: ...s of the colors used Operational failure of this unit for any reason including but not limited to mechanical or electrical failure of devices internal or external to the unit loss of fuel such as natu...

Страница 3: ...rator at the air handling unit as possible The liquid line solenoid is factory installed on units with hot gas reheat Hot Gas Bypass Circuit Provided for capacity control by maintaining a constant suc...

Страница 4: ...rive sheaves connected to a 1725 rpm motor The blower has sealed ball bearings that do not require lubrication Blower Motor The blower motor operates at 1725 rpm The motor has sealed ball bearings tha...

Страница 5: ...lectric heater may be required Air Handler Model Heater kW Available V HCA051 1 9 V HCA071 1 12 V HCA141 1 25 V HCA201 5 39 V HCA271 5 50 V HCA361 10 60 Minimum 80 CFM per kW Table 4 UNIT LOCATION Con...

Страница 6: ...unit support at mounting location Install proper electrical power service and disconnect switch Provide drainage as necessary Maintain minimum clearance for airflow into and out of unit Inspection of...

Страница 7: ...1 030 0 5 1 090 0 6 1 160 0 7 1 500 680 0 3 780 0 3 870 0 4 960 0 5 1 040 0 6 1 100 0 7 1 100 650 0 2 770 0 3 860 0 3 940 0 4 1 020 0 5 1 090 0 6 1 160 0 6 VCA HCA 1 400 700 0 3 800 0 3 880 0 4 960 0...

Страница 8: ...8 DIMENSIONS...

Страница 9: ...9 DIMENSIONS Continued...

Страница 10: ...10 DIMENSIONS...

Страница 11: ...11 DIMENSIONS Continued...

Страница 12: ...LA MCA Max Fuse Size 208 230 1 60 4 4 6 15 208 230 3 60 2 0 3 15 460 3 60 1 0 2 15 1 2 380 415 3 50 1 5 2 15 208 230 1 60 5 4 7 15 208 230 3 60 2 8 4 15 460 3 60 1 4 2 15 3 4 380 415 3 50 2 1 3 15 208...

Страница 13: ...conjunction with the control for Hot Gas Reheat A remote system switch such as a timeclock or interlock may be used to energized the controls Once it is established that supply voltage is within the u...

Страница 14: ...14 TYPICAL FIELD WIRING DIAGRAM...

Страница 15: ...r handler is installed at a higher elevation than the compressor provide a vertical loop in the suction line adjacent to the air handler to a point at least to the top of the evaporator coil Do not in...

Страница 16: ...ic acid also decomposes the compressor lubrication oil causing sludge Great care should be exercised in keeping moisture out of the refrigeration system when installing tubing because an extremely sma...

Страница 17: ...17 FIELD WIRING DIAGRAM...

Страница 18: ...ove 70 75 degrees F Reduce the evaporator load lower entering airflow until the suction pressure lowers to the point at which bypass is desired 115 PSIG If the hot gas bypass was de energized to stop...

Страница 19: ...er is applied to the high pressure control and the adjustable time delay The time delay begins when power is applied to the timer After the time delay closes the circuit continues through the low pres...

Страница 20: ...er in a commercial split system New system must be evacuated as outlined on page 14 to remove air and non condensables in the system The liquid line drier will trap any moisture left in the system Sys...

Страница 21: ...d inlet clearances and for possible air re circulation Check high side equalized pressure reading with equivalent outdoor temperature Check calibration of switch Check discharge and liquid line pressu...

Страница 22: ...on of low ambient head pressure control Suction Pressure Too Low Refrigerant undercharge Blower running backwards Loose blower pulley or belts Defective or improperly adjusted expansion valve Dirty fi...

Страница 23: ...ilter Check superheat and adjust TXV check bulb Check compressor for proper operation See above high discharge pressure Check external static pressure Supply Air Temperature Too Low Airflow is too low...

Страница 24: ......

Страница 25: ...__________ WB _________ Design CFM ________________ Outdoor Air Inlet Temperature _____________ DB__________ WB _________ Outdoor Fan Discharge Air Temperature__________ DB ________ Suction Pressure _...

Страница 26: ...26 NOTES...

Страница 27: ...27 NOTES...

Страница 28: ...28...

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