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15

PIPING 

 

   

 

Installation of Piping 

Read these instructions completely before proceeding 
with piping. 

       WARNING:  This  system  contains  dry  nitrogen 
under pressure and must be relieved before making 
connections Nitrogen is nonpolluting and may be 
vented to the atmosphere.

  

Remove access panels from compressor section. Prepare 
to connect the two sections with clean dehydrated 
refrigeration grade tubing. Recommended line sizes can 
be found in Table 9. In order to assure oil return a velocity 
of 1000 FPM must be maintained. 

Use standard industry methods to install piping including 
traps and risers as recommended for the total equivalent 
feet.  

Locations where copper tubing will be exposed to 
mechanical damage should be avoided. If it is necessary 
to use such locations, the tubing should be enclosed in 
rigid or flexible conduit. 

Horizontal piping runs should be supported enough to 
prevent high binding stresses in the tubing.  The weight of 
vertical piping may be either supported with riser clamps 
bearing on structural members of the building or by a 
platform at the bottom of the riser. 

Supports should be strong enough to handle any load by 
thermal expansion or contraction of the pipe so that 
stresses will not be placed on the equipment to which the 
piping is connected. 

The suction line, hot gas bypass, and both hot gas reheat 
lines (if included) should be insulated with 5/8" minimum 
thickness closed cell foamed insulation, to prevent 
sweating or heat loss. 

All lines

, except the liquid line, must 

be insulated. However, on installations where the liquid 
line is exposed to high ambient areas, the liquid line must 
be insulated to prevent subcooling loss. Refrigerant lines 
run underground should be insulated with 3/4" minimum 
thickness closed cell foamed insulation. 

Suction horizontal lines must be pitched toward the 
compressor unit, see Figure 13 on page 15. 

When the air handler is installed at a higher elevation than 
the compressor, provide a vertical loop in the suction line 
adjacent to the air handler to a point at least to the top of 
the evaporator coil. Do not insulate the refrigerant or 
condensate drain lines until all joints in these lines are leak 
tested. 

      WARNING:  This  system  contains  dry  nitrogen 
under pressure and must be relieved before making 
connections. Nitrogen is nonpolluting and may be 
vented to the atmosphere. 

Purge holding charge from the condensing unit by opening 
both the high and low pressure gauge ports on the 
condensing unit and allow holding charge to bleed off to 
atmospheric pressure.  

Drill a 1/16" bleed hole in the cap on the suction line fitting 
of the air handler (Larger of the two fittings) and allow 
holding charge to reduce to atmospheric pressure.  

Remove caps on the suction and liquid lines of the outside 
section by drilling a small hole in the caps and then apply 
heat to caps to remove. The caps are soldered to the 
fittings with soft solder. 

Carefully clean the suction line and liquid line fittings on 
the outside and braze the refrigerant lines to these fittings. 
Leave gauge port open until all brazing is completed. Low 
pressure nitrogen purging is recommended while brazing.

 

 
 

INSTRUCTIONS FOR PIPING HOT GAS BYPASS  

Before piping this refrigerant circuit it is important to read 
the Installation of Piping Instructions. See page16. 

Locate the hot gas bypass tee (factory installed) at the 
evaporator coil. It is located between the thermostatic 
expansion valve and the distributor.  

Locate the hot gas bypass circuit connection in the 
condensing unit.  The hot gas bypass valve and solenoid 
are factory installed. 

See Table 9, Notes 5 & 6.

 

Size the piping between the evaporator and condenser for 
a minimum pressure drop. See Table 9 for recommended 
line sizes. 

The piping should be free draining to the evaporator tee 
connection to ensure oil return to the compressor. 

Connect the piping with clean, dehydrated refrigerant 
grade tubing. Use standard industry practices to install the 
refrigerant line. 

Содержание RCA051

Страница 1: ...3 11 4 RCA101 V HCA101 110 5 12 1 RCA141 V HCA141 142 3 11 5 RCA171 V HCA201 187 9 14 7 RCA201 V HCA201 217 0 14 6 RCA271 V HCA271 263 2 13 9 RCA361 V HCA361 311 6 13 3 RCA421 V HCA421 395 5 12 5 95...

Страница 2: ...s of the colors used Operational failure of this unit for any reason including but not limited to mechanical or electrical failure of devices internal or external to the unit loss of fuel such as natu...

Страница 3: ...rator at the air handling unit as possible The liquid line solenoid is factory installed on units with hot gas reheat Hot Gas Bypass Circuit Provided for capacity control by maintaining a constant suc...

Страница 4: ...rive sheaves connected to a 1725 rpm motor The blower has sealed ball bearings that do not require lubrication Blower Motor The blower motor operates at 1725 rpm The motor has sealed ball bearings tha...

Страница 5: ...lectric heater may be required Air Handler Model Heater kW Available V HCA051 1 9 V HCA071 1 12 V HCA141 1 25 V HCA201 5 39 V HCA271 5 50 V HCA361 10 60 Minimum 80 CFM per kW Table 4 UNIT LOCATION Con...

Страница 6: ...unit support at mounting location Install proper electrical power service and disconnect switch Provide drainage as necessary Maintain minimum clearance for airflow into and out of unit Inspection of...

Страница 7: ...1 030 0 5 1 090 0 6 1 160 0 7 1 500 680 0 3 780 0 3 870 0 4 960 0 5 1 040 0 6 1 100 0 7 1 100 650 0 2 770 0 3 860 0 3 940 0 4 1 020 0 5 1 090 0 6 1 160 0 6 VCA HCA 1 400 700 0 3 800 0 3 880 0 4 960 0...

Страница 8: ...8 DIMENSIONS...

Страница 9: ...9 DIMENSIONS Continued...

Страница 10: ...10 DIMENSIONS...

Страница 11: ...11 DIMENSIONS Continued...

Страница 12: ...LA MCA Max Fuse Size 208 230 1 60 4 4 6 15 208 230 3 60 2 0 3 15 460 3 60 1 0 2 15 1 2 380 415 3 50 1 5 2 15 208 230 1 60 5 4 7 15 208 230 3 60 2 8 4 15 460 3 60 1 4 2 15 3 4 380 415 3 50 2 1 3 15 208...

Страница 13: ...conjunction with the control for Hot Gas Reheat A remote system switch such as a timeclock or interlock may be used to energized the controls Once it is established that supply voltage is within the u...

Страница 14: ...14 TYPICAL FIELD WIRING DIAGRAM...

Страница 15: ...r handler is installed at a higher elevation than the compressor provide a vertical loop in the suction line adjacent to the air handler to a point at least to the top of the evaporator coil Do not in...

Страница 16: ...ic acid also decomposes the compressor lubrication oil causing sludge Great care should be exercised in keeping moisture out of the refrigeration system when installing tubing because an extremely sma...

Страница 17: ...17 FIELD WIRING DIAGRAM...

Страница 18: ...ove 70 75 degrees F Reduce the evaporator load lower entering airflow until the suction pressure lowers to the point at which bypass is desired 115 PSIG If the hot gas bypass was de energized to stop...

Страница 19: ...er is applied to the high pressure control and the adjustable time delay The time delay begins when power is applied to the timer After the time delay closes the circuit continues through the low pres...

Страница 20: ...er in a commercial split system New system must be evacuated as outlined on page 14 to remove air and non condensables in the system The liquid line drier will trap any moisture left in the system Sys...

Страница 21: ...d inlet clearances and for possible air re circulation Check high side equalized pressure reading with equivalent outdoor temperature Check calibration of switch Check discharge and liquid line pressu...

Страница 22: ...on of low ambient head pressure control Suction Pressure Too Low Refrigerant undercharge Blower running backwards Loose blower pulley or belts Defective or improperly adjusted expansion valve Dirty fi...

Страница 23: ...ilter Check superheat and adjust TXV check bulb Check compressor for proper operation See above high discharge pressure Check external static pressure Supply Air Temperature Too Low Airflow is too low...

Страница 24: ......

Страница 25: ...__________ WB _________ Design CFM ________________ Outdoor Air Inlet Temperature _____________ DB__________ WB _________ Outdoor Fan Discharge Air Temperature__________ DB ________ Suction Pressure _...

Страница 26: ...26 NOTES...

Страница 27: ...27 NOTES...

Страница 28: ...28...

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