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Advanced Control Equipment (ACE2)
96A0357 Rev. F

Wiring Schematics

Figure 27:

ACE2 Internal and Combo Box Wiring

ST1

ST2

ST4

44A6510/26

J10

FOR CCR'S

THA

EQUIRE CC

AND STEP

COMMAND, WIRE J5

AS SHOWN

ABOVE

(APPLIES

OLDER CCR'S: HEA

VY
DUTY

ADB, ETC.).

NOTES:

1. (FOC) FIBER-OPTIC INTERF

ACE CABLES.

2. WIRE GAUGES

AND NUMBERS:

- 300 SERIES WIRE NO.S

ARE 89A0086/1; 12A

WG 25KVDC 150C WHT

- 500 SERIES WIRE NO.S

RE 89A0182/9; 18

WG, 600V

, 105C, WHT

- 800 SERIES WIRE NO.S

RE 89A0163/5; 12

WG, 600V

, 105C, WHT

- 900 SERIES WIRE NO.S

RE 89A0163/7; 18

WG, 600V

, 105C, GRN/YEL

3. VERIFY

SHUNTS ON CONTROL

BOARD; J2 & J15.

ACE & IRMS FUSES

ARE: 3.2A, 250V

, SB (SAS #47A0181).

5. GROUND

ACE COMBO BOX CHASSIS USING 12A

WG GROUND

WIRE (89A0163/5) FOLLOWING

THE DIAGRAM BELOW

BOL

ON LEFT

IDE

ENCLOSURE GND.

ENCLOSURE DOOR

GROUND

WHT / BLU

SHIELD

ORG / WHT

WHT / ORG

BLU / WHT

WHT / BLU
BLU / WHT

SHIELD
WHT / ORG
ORG / WHT

SEE DET

AIL

DET

AIL

J5-T

CC
B1
B2

B4
B5

(COLORS IF BELDEN 9842 IS USED)

CONTRACT

WIRING

U16

GREY

U17

BLUE

J4-T

R/L

543

CC
B2
B3

OPTIONAL

2 & 3 CHAN.

LAMPS OUT

BOARD

J12

U24

BLUE

(44A4802/1; 1-CH)

U21

BLUE

U28

BLUE

CONTROL

BOARD

COM

J5-T

654

COM B

4
36

(44A6377)

ACE II MAIN

JUMPER

GND

120V

AC CCR

IRMS PWR FROM

120V

AC UPS

ACE PWR FROM

G /Y

TERM. BLK.

COLORS

#72A0368/1

G /Y

(FUSES: SEE NOTE 4)

GRY

FUSE

GRY

G /Y

FUSE

USED ON "COMBO BOX" ONL

DIRECT

WIRE "REMOTE" & "W

ALL

MT
." UNITS

GND LUG

900

120

500

501

502

901

CCI

503

502

501

900

500

503

120

GND

901

800

(IRMS-LI; 44A6397)

OPTIONAL

MODULE (IRM)

INSULA

TION RESIST

ANCE

800

300

ST1

ST4

ST2

IRMS & CVM OPTIONS:

WIRED REMOTEL

"W
ALL

MOUNT"

AND

"REMOTE" UNITS

89A0255/32

RIBBON CABLE

ASSY

44A6506

EXT

. SWITCH BOARD

NO SWITCH BD. OR CABLES FOR

"REMOTE"

ACE II.

NOTE 1

FOC

(SEE PG. 2 FOR 20A

WIRING)

6.6A

WIRING

(SEE PG. 2 FOR 20A)

(CVM - 6.6

AMP: 44A6326/10)

GREY

U12

CURRENT

VOL

TAGE

BLUE

GREY

BLUE

ST2

ST1

ST3

MODULE

ST4

J5-BOTT

J4-BOTT

531

COM

CCI

J5-BOTT

CCI

(J4, J5 FRONT

VIEW)

(BOTT

OM ROW)

ROW)

J15

TCHDOG

OUTPUT

AIRFIELD

SERIES

CIRCUIT

CCR

Output

Содержание ACE2

Страница 1: ...www adb air com Airfield Lighting Product Solutions Catalog Operation ManualOperation Manual Advanced Control Equipment ACE2 96A0357 Rev F 7 18 16 ...

Страница 2: ... of 2 years from date of installation per FAA AC 150 5345 44 applicable edition NOTE See your sales order contract for a complete warranty description A 5 All Products LED Products of ADB manufactured and sold by ADB or its licensed representatives meets the corresponding requirements of FAA ICAO and IEC ADB will correct by repair or replacement per the applicable guarantee above at its option equ...

Страница 3: ...to equipment that have not been recommended or described in this manual or using parts that are not genuine ADB replacement parts or accessories Failing to make sure that auxiliary equipment complies with approval agency requirements local codes and all applicable safety standards if not in contradiction with the general rules Using materials or auxiliary equipment that are inappropriate or incomp...

Страница 4: ... the contents thereof without obligation of ADB BVBA to notify any person of such revision or change Details and values given in this manual are average values and have been compiled with care They are not binding however and ADB BVBA disclaims any liability for damages or detriments suffered as a result of reliance on the information given herein or the use of products processes or equipment to w...

Страница 5: ...d Control Equipment 5 2 1 About this manual 5 2 1 1 How to work with the manual 5 2 1 2 Record of changes 5 2 2 Introduction 6 2 2 1 Dimensions 6 2 2 2 Wall Mount 6 2 2 3 Internal Mount 7 2 2 4 Combo Box Mount 8 2 2 5 Main Circuit Board 9 2 2 6 ACE2 Lamps Out Monitoring Board 11 2 2 7 Theory of Operation 12 2 2 8 Communication 13 2 2 9 Modes of Operation 14 2 2 9 1 Stand Alone Configuration 14 2 2...

Страница 7: ...HOCK OR ARC FLASH Disconnect equipment from line voltage Failure to observe this warning may result in personal injury death or equipment damage ARC Flash may cause blindness severe burns or death WARNING WEAR PERSONAL PROTECTIVE EQUIPMENT Failure to observe may result in serious injury WARNING DO NOT TOUCH Failure to observe this warning may result in personal injury death or equipment damage CAU...

Страница 8: ...specified by applicable safety regulations If safety devices must be removed for installation install them immediately after the work is completed and check them for proper functioning prior to returning power to the circuit Failure to follow these warnings may result in serious injury or equipment damage IMPORTANT INFORMATION IEC International Standards and Conformity Assessment for all electrica...

Страница 9: ...pment in humid flammable or explosive environments unless it has been rated for safe operation in these environments Never touch exposed electrical connections on equipment while the power is ON Failure to follow this instruction can result in equipment damage CAUTION IMPROPER STORAGE If equipment is to be stored prior to installation it must be protected from the weather and kept free of condensa...

Страница 10: ...t in death or equipment damage DANGER ARC FLASH AND ELECTRIC SHOCK HAZARD Allow only qualified personnel to perform maintenance troubleshooting and repair tasks Only persons who are properly trained and familiar with ADB Airfield Solutions equipment are permitted to service this equipment An open airfield current circuit is capable of generating 5000 Vac and may appear OFF to a meter Never unplug ...

Страница 11: ... the structure and content 2 Carry out the actions completely and in the given sequence 2 1 2 Record of changes Page Rev Description Checked Approved Date All A Released Manual BB WT R S WT 2 2 07 2 17 5 2 B Updated Figure 2 8 revised ordering code Fig 5 1 JR JR 3 20 07 2 4 2 5 2 8 2 11 2 20 3 3 3 5 6 1 6 5 C Updated Figures specifications and added enhanced features LD GM 4 22 09 All D Formatting...

Страница 12: ...unt Figure 2 The Combo Box Assembly is a wall mount version which houses the ACE2 controller board the IRMS board and the CVM The Remote Mount is typically placed on top of the CCR The Wall Mount is usually bolted to a wall or can be mounted on the front of a CCR The internal mount is mounted inside a ADB Airfield Solutions L 828 CCR This combination is called an L 829 CCR Specifications for ACE2 ...

Страница 13: ...trol most types of CCRs and or controlled elements regardless of the manufacturer The ACE2 printed circuit boards are mounted inside a small and rugged environmental enclosure that can be wall mounted placed on a CCR or enclosed in the CCR itself The ACE2 consists of microprocessor based module s that process communication control commands input output interface and failsafe functionality for cont...

Страница 14: ...ntrol Equipment ACE2 96A0357 Rev F Introduction ADB Airfield Solutions All Rights Reserved 8 2 2 4 Combo Box Mount Figure 3 ACE2 Combo Box Mount Assembly 1 Enclosure 2 ACE2 Front Display 3 ACE2 Control Keys 1 3 2 ...

Страница 15: ...er is On The watchdog timer should only be set by qualified ADB Airfield Solutions personnel The reset switch SW1 is used during the design and test phase and has no application for the user The keypad switches and an LCD connector provides a Graphic User Interface GUI for local control and monitoring for all controllable functions The display is connected to the main board by a ribbon cable The t...

Страница 16: ...ower source ACE2 Input Output The Discrete Input Output circuitry provides an interface for all control and monitoring connections It contains seven latching relay outputs and one proper operation mono stable relay output normally used for the Fault Alarm indication The I O circuit contains eight Optically isolated input lines SW2 Two position DIP switch Not used Keep in On position SW7 On Off pow...

Страница 17: ...e a CVM monitoring voltage current watts VA and the number of lamps out on the circuit The setting of the two position DIP switch SW1 depends on the number of circuits monitored and the number of Lamps Out boards used If the ACE2 contains only one Lamps Out board the settings are Switch 1 Off Switch 2 Off If the ACE2 contains a second Lamps Out board the SW1 settings on the second board are Switch...

Страница 18: ...ufacturer The printed circuit boards are mounted inside a small rugged environmental enclosure that is mounted on top of the CCR wall mounted or directly attached to the door of a ADB Airfield Solutions L 828 CCR The ACE2 consists of microprocessor based module s that includes all of the communication control commands input output interface and failsafe functionality for the controlled element The...

Страница 19: ...ured to control CCR brightness steps or simple On Off control as required by the controlled element The input lines are configured to monitor any external event determined by a discrete dry contact closure Some examples include generator monitoring monitoring of Automatic Transfer Switch position and control of Circuit Selector Switch loops In addition the ACE2 can be optionally expanded to perfor...

Страница 20: ...B 6 IRMS response received small Ω megging has been reported large Ω 2 2 9 Modes of Operation Only qualified ADB Airfield Solutions personnel select modes of operations There are 3 ways to handle the ACE2 operation 1 L 827 stand alone external to the CCR 2 L829 stand alone integrated with the CCR 3 L 890 ALCMS 2 2 9 1 Stand Alone Configuration The ACE2 is only set up for stand alone operation by q...

Страница 21: ...20A output Based on the regulator choose the correct current output CCR Style 3 steps 5 steps ADB Airfield Solutions sells two regulator step types 5 step and 3 step Based on the regulator choose the correct Step Configuration Line Frequency 50Hz 60Hz Depending on the location the input voltage frequency may be 50Hz or 60Hz Set the ACE2 to the correct frequency for the area Ramp Interval 0 5s 1s 2...

Страница 22: ...s etc it requires more VA to deliver the watts needed For instance if a 30kW CCR delivered 30kVA into a load with a power factor of 0 5 the resultant watts would be 15kW Figure 8 ACE2 Stand Alone Configuration Flowchart Most of the parameters are self explanatory The Meg Now command initiates an immediate insulation resistance measurement regardless of the schedule The Meg Timer Reset restarts the...

Страница 23: ...age V VA Output CCR VA VA Watts Output CCR watts W LO Number of lamps out on the lamp circuit optional Ohms The last insulation resistance reading for the lamp circuit Ω optional Cycle Above list cycled Pushbutton 2 Auxiliary Monitor optional if the function is enabled provides access to the CCR input power parameters Input Current iAmps A Input Voltage iVolts V Input Power iWatts W Input Power Fa...

Страница 24: ...in a stand alone L 827 or L 829 mode of operation described above in Pushbutton 2 Pushbutton 4 Software Version initiates the automatic sequence displaying the following system parameters Main Control Board Firmware Version Lamps Out Monitor Firmware Version IRMS Firmware Version RS422 channel A network address RS422 channel A baud rate RS422 channel B network address RS422 channel B baud rate App...

Страница 25: ...ocess Some devices on a series circuit such as but not limited to power adapters L 858 sign electronics and L 858 sign fluorescent lamps cause inaccurate lamp out detection In all modes of operation the calibration is performed in this order 1 The number of initially present lamps out is entered in the ACE2 2 The ACE2 steps through all brightness steps and takes measurements 3 One Lamp is removed ...

Страница 26: ... to the applicable sections of the National Electric Code and local codes The ACE2 is mounted either as a Remote mount a Wall mount a Combo Box mount or an Internal mount The following subsections describe each of these mounting options 2 3 2 Wall Mount Installation Figure 10 shows the exterior of the ACE2 wall mount Figure 10 Wall Mount Exterior View See Figure 12 for a drawing of the interior WA...

Страница 27: ...long screws flat washers and lock washers to fasten the enclosure to the wall or to rails 4 Mount the enclosure using the top two holes then install the hardware for the bottom two holes 5 Attach all conduits to the bottom or to the top access plate ONLY 6 Protect all equipment inside the ACE2 enclosure while installing conduit NOTE All conduit and wiring must only enter the ACE2 enclosure through...

Страница 28: ...ights Reserved 22 Figure 12 Wall Mount Bottom View Figure 13 Wall Mount Top View 2 35 60 1 84 47 5 36 in 136 mm 5 38 in 137 mm 2 68 in 68 mm CL BOTTOM VIEW KNOCKOUT FOR 1 CONDUIT 1 38 in NOM 9 74 in 247 mm 3 23 in 82 mm KNOCKOUT FOR 1 CONDUIT 4 PL EACH END 1 375 NOM 4 19 in 106 mm 1 56 40 ...

Страница 29: ... Figure 14 Wall Mount Conduit Drawing NOTE DO NOT blow out enclosures because metal shavings can damage the electronics 11 30 in 287 mm 13 40 in 340 mm FIBER OPTICS TO CVM SEE NOTE 4 TO REGULATOR OR CONTROL DEVICE COMM TO CPU OR NEXT ACE UPS POWER ...

Страница 30: ...VM and IRMS board if present are already wired inside the CCR Only running and connecting external ACE2 communications wiring among other ACE ACE2 and the Vault computer is required The ACE2 is located on the interior attached to the hinged door To gain access to the ACE2 open the CCR door unlatch and open the ACE2 enclosure door See Figure 15 Figure 15 Internal Mount External View Figure 16 Inter...

Страница 31: ...mbo Box unit as close as possible to each of the controllable elements like the Regulator the Generator etc The Combo Box Mount must be flush against a wall as in Figure 17 and Figure 18 or on U channels supporting all four corners of the enclosure See Figure 19 Figure 17 Combo Box Mount External View ...

Страница 32: ...the enclosure Refer to Figure 19 2 Remove the ACE2 unit drill out the marked holes and insert anchor hardware as required DO NOT DRILL THOUGH THE BOX to keep drilling chips and debris from falling into the enclosure 3 Carefully open the lid of the enclosure Use 20 x 1 0 inch long screws flat washers and lock washers to fasten the enclosure to the wall or to rails 4 Mount the enclosure using the to...

Страница 33: ...outs each in the top and in the bottom of the enclosure walls for one inch EMT metal conduit fittings for wires and fiber optic cables See Figure 19 and Figure 20 for dimensions in inches and see Figure 22 for routing Power and ACE to ACE communication wiring must be in separate conduits Figure 20 Combo Box Mount Bottom View 312 inch MOUNTING HOLE 4 PLACES 15 00 381 17 88 454 BACK VIEW MOUNTING HO...

Страница 36: ... that connects the front panel display to the ACE2 processor board is secure Make sure the connection for the LCD backlight power is connected refer to Figure 24 2 Either of the Internal Processor Board Diagnostic LEDs is frozen On or Off Board not seating properly No power Reseat the PC board Cycle the power to the ACE2 If the problem still persists contact the ADB Airfield Solutions service repr...

Страница 37: ... shorted Remove the short from the CCR output The most common reason for this is an alteration of the field If this is the case recalibrate the load using the Lamps Out Calibration If that is not the problem check the field circuit completely and correct any problems 10 Periodic IRMS megging is not being performed No power Fiber optic cable not connected IRMS configuration not set properly Verify ...

Страница 38: ...the regulator The Input wiring may be damaged Restore power to the Regulator Locate the input that monitors the Primary Power at J4 Pin 9 Figure 24 see specific wire diagram for the situation and make sure connection is being made COM A Failure The ACE2 is configured for ACLS mode but is meant to be a Stand Alone system The ACE ACE2 or Vault that is connected though COM A is not powered up The COM...

Страница 39: ...ge Restart the system Over Current The regulator s output has gone above the acceptable threshold The ACE2 is set to the incorrect regulator values Open Circuit problems or the SCR has become damaged Check the SCR and all connections Check to ensure the ACE2 is set for the current regulator If the regulator is a 20A output ensure ACE2 is set to 20A If the regulator is a 6 6A output ensure ACE2 is ...

Страница 40: ...become exposed allowing current to ground out The Insulation Alarm threshold is too low Check load for damaged lines Reset the Insulation threshold using the display in stand alone refer to Figure 8 or use ACLMS configuration In Local Control The regulator is set in Local Control mode N A Table 7 Error Messages Error Message Possible Cause Corrective Action ...

Страница 41: ...ons and other characteristics when appropriate Indentions show the relationships among assemblies subassemblies and parts The Quantity column contains the quantity required per unit assembly or subassembly The code AR As Required is used if the part number is a bulk item ordered in quantities or if the quantity per assembly depends on the product version or model The Note column contains letters t...

Страница 42: ...onitoring 3 channel 1 44A6377 PCB Assembly Main 1 44A6494 LCD Display 1 Combo Box Assembly 44A6602 0 CCR Output Current 1 6 6 A 2 20 A IRMS Monitoring 0 Without IRMS 1 With IRMS Current Voltage Monitoring 0 Without CVM 1 With CVM Lamps Out Monitoring 0 Without lamps out monitoring 1 1 channel lamps out monitoring 2 2 channel lamps out monitoring 3 3 channel lamps out monitoring Display 2 LCD displ...

Страница 43: ... steps of a CCR These outputs can also be configured to control any element that requires an ON OFF contact closure The output current is 1A max so 20 AWG wire or larger is suggested In addition these terminal blocks can be configured to control both CCR brightness steps and a L 847 Circuit Selector Switch Table 10 Main Board Connectors Function Description J1 Input Power J4 Discreet Input See Not...

Страница 44: ...ONNECTIONS SHOWN FOR CLARITY 5XXA CONTROL 18AWG WHT 600V 105C 89A0182 9 1 WIRE SIZES NOTES 5XXB JUMPERS 22AWG WHT 600V 105C 89A0180 9 903 GND 18AWG GRN YEL 600V 105C 89A0163 7 ACE 2 MAIN U21 BLUE U17 BLUE U16 GREY 8 5 7 6 2 4 3 1 J4 TOP INPUT COLORS IF BELDEN 9842 IS USED J1 1 2 3 4 5 6 2 4 5 6 3 1 WHT ORG ORG WHT SHIELD WHT BLU BLU WHT ORG WHT WHT ORG SHIELD WHT BLU BLU WHT 44A6377 CONTROL BOARD ...

Страница 45: ...ORS IF BELDEN 9842 IS USED J8 7 J5 TOP OUTPUT J4 TOP INPUT 7 8 6 4 5 3 1 2 8 SHIELD ORG WHT WHT ORG 1 4 6 5 3 2 5 6 3 4 J9 COM B BLU WHT WHT BLU SHIELD WHT ORG ORG WHT BLU WHT REF ONLY 1 6 5 4 3 2 1 3 2 J1 1 TO EXT SWITCH BD J1 89A0256 XX J10 44A4802 1 44A4802 2 LEADS REMOVED FROM J2 518A 519A SEE 3 STEP WIRING CHANGES BELOW SEE 3 STEP NOTE BELOW J10 J4 TOP INPUT J4 BOTTOM INPUT LAMPS OUT BOARD 7 ...

Страница 46: ... WIRING B4 PP U16 GREY U17 BLUE J4 TOP R L 6 8 7 5 4 3 CC B2 B3 2 1 8 7 OPTIONAL 2 3 CHAN LAMPS OUT BOARD J12 U24 BLUE 44A4802 1 1 CH U21 BLUE U28 BLUE CONTROL BOARD COM A J8 J5 TOP B5 3 6 5 4 2 1 5 6 COM B 1 2 4 3 6 2 3 4 5 1 44A6377 ACE II MAIN JUMPER GND GND GND 120VAC CCR IRMS PWR FROM 120VAC UPS ACE PWR FROM G Y TERM BLK COLORS 72A0368 1 G Y IN FUSES SEE NOTE 4 GRY GRY FUSE IN GRY G Y FUSE US...

Страница 47: ...A CVM 20 AMP 44A6326 11 GREY U12 NOTES 1 FOC FIBER OPTIC INTERFACE CABLES 2 WIRE GAUGES AND NUMBERS 300 SERIES WIRE NO S ARE 89A0086 1 12AWG 25KVDC 150C WHT 500 SERIES WIRE NO S ARE 89A0182 9 18 AWG 600V 105C WHT 800 SERIES WIRE NO S ARE 89A0163 5 12 AWG 600V 105C WHT 900 SERIES WIRE NO S ARE 89A0163 7 18 AWG 600V 105C GRN YEL 3 VERIFY SHUNTS ON CONTROL BOARD J2 J15 4 ACE IRMS FUSES ARE 3 2A 250V ...

Страница 49: ...BA Niederlassung Deutschland Von der Tann Str 31 90439 Nürnberg Deutschland Tel 49 0 911 2105 61 60 Fax 49 0 911 2105 61 61 Email info ADB GER adb air com ADB Succursale France Paris Nord 2 22 Avenue des Nations BP 55428 Villepinte F 95944 Roissy Charles de Gaulle France Tel 33 1 49 89 66 30 Fax 33 1 49 89 17 81 ADB Asia Pacific Regional HQ Unit A 10 01 Level 10 Empire Tower Jalan SS16 1 47500 Sub...

Страница 50: ... 1930 Zaventem Belgium Tel 32 2 722 17 11 Fax 32 2 722 17 64 Email info adb air com ADB Airfield Technologies Ltd China Room 901 9F Fang Heng Intl Plaza Building C No 6 Futong East Road Chaoyang District Beijing 100102 P R China Tel 86 10 8476 0106 Fax 86 10 8476 0090 ADB Airfield Solutions LLC 977 Gahanna Parkway Columbus OH 43230 USA Tel 1 614 861 1304 Fax 1 614 864 2069 Web www adb air com Emai...

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