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2.2

DCS 600 Power Converter Modules

The power converter modules are modular in construction.

They are based on the casing, which houses the power section

with the RC snubber circuit. There are 4 different sizes,

graduated in terms of current and voltage ranges. All units are

fan-cooled.
The power section is controlled by the unit’s electronic system,

which is identical for the entire range. Parts of the unit’s

electronic system can be installed in the unit, depending on the

particular application involved, e.g. a field supply for the

motor, or an interface board. A control/display panel is

available for the operator. It can be snapped into place on the

power converter module or installed in the switchgear cubicle

door by means of a mounting kit.
Accessories such as external fuses, line reactors and the like are

also available, for putting together a complete drive system.

Reference variables

The voltage characteristics are shown in Table

2.2/1. The DC voltage characteristics have been

calculated using the following assumptions:
• U

VN

 = rated input terminal voltage, 3-phase

• Voltage tolerance ±10 %

• Internal voltage drop approx. 1%

If a deviation or a voltage drop has to be taken

into consideration in compliance with IEC and

VDE standards, the output voltage or the

output current must be reduced by the actual

factor according to the table on the right.

in case of a 2-Q converter, which is used in regenerative mode, please use
4-Q voltage values

Table 2.2/1: DCS 600 max. DC voltages achievable with a specified input voltage.

System con-

DC voltage

Ideal DC

Recommended

 nection voltage (max. Motor voltage)

voltage

DCS 600

U

v

U

d

without load

Voltage class

2Q 

4Q

U

di0

y=

230

265

240

310

4

380

440

395

510

4

400

465

415

540

4

415

480

430

560

4

440

510

455

590

5

460

530

480

620

5

480

555

500

640

5

500

580

520

670

5

525

610

545

700

6

575

670

600

770

6

600

700

625

810

6

660

765

685

890

7

690

800

720

930

7

790

915

820

1060

8

1000

1160

1040

1350

9

II F 2-4

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also available as DCF 60x
field supply converters

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Converter type 

è

y 

y=4 (400 V)

y=5 (500 V)

y=6 (600 V)

y=7 (690 V)

y=8 (790 V)

y=9 (1000V)

  ê

x=1 

 2-Q

I

DC 

[A]

I

AC 

[A]

P [kW]

P [kW]

P [kW]

P [kW]

P [kW]

P [kW]

x=

 4-Q

4Q

2Q

4Q

2Q

4Q

2Q

4Q

2Q

4Q

2Q

4Q

2Q

4Q

2Q

4Q

2Q

DCS60x-0025-y1

25

25

20

20

10

12

13

15

DCS60x-0050-y1

50

50

41

41

21

23

26

29

DCS60x-0050-61

50

50

41

41

31

35

DCS60x-0075-y1

75

75

61

61

31

35

39

44

DCS60x-0100-y1

100

100

82

82

42

47

52

58

DCS60x-0110-61

110

100

90

82

69

70

DCS60x-0140-y1

140

125

114

102

58

58

73

73

DCS60x-0200-y1

200

180

163

147

83

84

104

104

DCS60x-0250-y1

250

225

204

184

104

105

130

131

DCS60x-0270-61

270

245

220

200

169

172

DCS60x-0350-y1

350

315

286

257

145

146

182

183

DCS60x-0450-y1

450

405

367

330

187

188

234

235

281

284

DCS60x-0520-y1

520

470

424

384

216

219

270

273

DCS60x-0700-y1

700

700

571

571

291

326

364

406

DCS60x-0900-y1

900

900

734

734

374

419

468

522

563

630

648

720

DCS60x-1200-y1

1200

1200

979

979

498

558

624

696

DCS60x-1500-y1

1500

1500

1224

1224

623

698

780

870

938

1050

1080

1200

DCS60x-2000-y1

2000

2000

1632

1632

830

930

1040

1160

DCS60x-2050-y1

2050

2050

1673

1673

1281

1435

1476

1640

1681

1876

2132

2378

DCS60x-2500-y1

2500

2500

2040

2040

1038

1163

1300

1450

1563

1750

1800

2000

DCS60x-2650-y1

2650

2650

2162

2162

2756

3074

DCS60x-3200-y1

3200

3200

2611

2611

2624

2928

3328

3712

DCS60x-3300-y1

3300

3300

2693

2693

1370

1535

1716

1914

2063

2310

2376

2640

DCS60x-4000-y1

4000

4000

3264

3264

1660

1860

2080

2320

2500

2800

2880

3200

3280

3660

4160

4640

DCS60x-4750-y1

4750

4750

3876

3876

2969

3325

3420

3800

3895

4346

DCS60x-5150-y1

5150

5150

4202

4202

2137

2395

2678

2987

Table 2.2/2: Table of DCS 600 unit types

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Содержание DCS 600 MultiDrive Series

Страница 1: ...DCS Thyristor Power Converters for DC drive systems 25 to 5150 A 6 to 4900 kW System Description DCS 600 converter module...

Страница 2: ...are Vers 15 xxx II F 3 1 3 1 Basic structure of DCS 600 MultiDrive II F 3 1 3 2 Control modes II F 3 1 3 3 Start Stop and Fault reactions II F 3 2 3 4 Speed control II F 3 4 3 5 Torque control II F 3...

Страница 3: ...ation Additional I O boards Interface modules for various communication protocol EMC filter s PC programs C1 Module Switchgear cubicle ABB s long years of experience with variable speed DC drives plus...

Страница 4: ...flexibility allows the user to configure functions of the drive easily suitable for different applications Functions of the DCS 600 Multi Drive are normally activated by selecting a cer tain value to...

Страница 5: ...DCS 600 MultiDrive Components overview for armature current converters II F 2 1 DCS 600 Armature current converter 7 2 2 0 R Q L W R U L Q J E D U 1 0 3 D Q H O 3 L1 K1 T2 Q1 F2 F3 0 T T 8 3 8 5 3 U L...

Страница 6: ...tem s heart is the DCF 600 field supply converter module Fig 2 2 DCS 600 MultiDrive Components overview for field supply converters II F 2 2 DCF 600 Field supply converter 0 R Q L W R U L Q J E D U 1...

Страница 7: ...nverter components are designed for use in industrial environments In EEA countries the components fulfil the requirements of the EU directives see table below North American Standards In North Americ...

Страница 8: ...6 600 700 625 810 6 660 765 685 890 7 690 800 720 930 7 790 915 820 1060 8 1000 1160 1040 1350 9 II F 2 4 12345678901 12345678901 12345678901 12345678901 12345678901 12345678901 12345678901 123456789...

Страница 9: ...230 V 1 ph extern DCS60x 0450 y1 505x273x361 28 9 250x150x10 C2 1 5 230 V 1 ph extern DCS60x 0520 y1 505x273x361 28 9 250x150x10 C2 1 8 230 V 1 ph extern DCS60x 0700 y1 652x273x384 57 250x150x10 C2 2...

Страница 10: ...1 520 398 597 385 578 356 712 DCS60x 0700 41 51 700 556 834 534 801 524 1048 DCS60x 0900 41 51 900 684 1026 670 1005 594 1188 DCS60x 1200 41 51 1200 888 1332 872 1308 764 1528 DCS60x 1500 41 51 1500 1...

Страница 11: ...ension the motor and the power converter taking types of load load cycle ambient temperature site elevation etc into account The design result will be presented in tables charts and can be printed out...

Страница 12: ...16 110V 15 500V 1 ph 10 internal ext fuse reactor for C1 0 3 8 A not to be used for C4 mod DCF 503 0050 0 3 50 110V 15 500V 1 ph 10 external DCF 504 0050 0 3 50 110V 15 500V 1 ph 10 external DCF 60x x...

Страница 13: ...y digital I O s not isolated encoder input isolated current source for PT100 PTC element Fig 2 5 4 I O s via SDCS IOB2 and SDCS IOB3 Analogue I O s more input capacity digital I O s all isolated by me...

Страница 14: ...ith nmax if higher tacho voltages are in use the tacho adaptation board PS 5311 is needed 4 analogue inputs All as differential inputs time constant of smoothing capacitor 2 ms Input 1 Range 10 V 20 m...

Страница 15: ...n be select in the manual Configura tion instructions NDBU 85 95 Doc no 3ADW000100 Operation by panel Fig 2 5 6 LED Monitoring Display LED Monitoring Display If the MultiDrive door Mounting kit is use...

Страница 16: ...ode Start starts the drive in local mode Stop shuts the drive down if you are in local mode On in local mode switches the main contactor on Off in local mode switches the main contactor off Equipment...

Страница 17: ...distances up to 20 m Monitoring network up to 200 drives same as for ACS 600 HCS optical fibre cable up to 200 m see separate manual Configuration instruc tions NDBU 85 95 Doc no 3ADW000100 Functiona...

Страница 18: ...rameters Display The Signals and Parameters Display is used for handling signals and parameters of the target drive The signal and parameter list is uploaded from the drive and can be viewed saved to...

Страница 19: ...1 Since the line impedance is seldom known it can be determined by means of a measuring routine and the short circuit power at the same point is more frequently available the line reactor can be calcu...

Страница 20: ...D If an isolation transformer is used it is often possible to comply with certain connecting conditions per Configuration B without using an additional line reactor The condi tion described in Config...

Страница 21: ...enerates a field current larger than IF RATED or control error in the field weakening range Faults caused by components Semiconductor faults can be manifested in that a thyristor no longer fires for e...

Страница 22: ...ding If conditions similar to those for armature circuit supply are to apply like for example protection of the field supply unit and the field winding then a semiconductor fuse super quick acting F3...

Страница 23: ...0250 41 51 Bussman 170M 3817 OFAX 1 S3 DCS60x 0270 61 Bussman 170M 5810 OFAX 2 S3 DCS60x 0350 41 51 Bussman 170M 5810 OFAX 2 S3 DCS60x 0450 41 51 61 Bussman 170M 6811 OFAS B 3 DCS60x 0520 41 51 Bussm...

Страница 24: ...dards have to be met EN 50082 2 Generic standard for noise immunity Industrial environment EN 50081 2 Generic standard for noise emission Industrial environment EN 50081 1 Generic standard for noise e...

Страница 25: ...all kinds except some kinds of sensitive communication means Operation at the public low voltage line together with other loads of all kinds Figures e g see 3 1 or explanation available in chapter 3 p...

Страница 26: ...30 840x465x210 DCS600 2500 x1 2500 NF3 xxx 2500 200 955x520x293 The filters 25 2500 A are available for 440 V and 500 V and the filters 600 2500 A are available for 690 V too The filters can be optimi...

Страница 27: ...t be made from steel with zinc surfaces and without any painting It shall be connected with the PE copper bar by several bolts The converter the line choke fuses contac tors and the EMC filter are to...

Страница 28: ...ationandsafety rules must be taken in account M A1 A2 F1 F2 A1 A2 F1 F2 L1 L2 L3 PE U1 V1 W1 C1 D1 1 7 5 3 PE PE PE PE A F A F Tacho A F Tacho T I O Mounting plate DC motor Tacho Screens Contact to th...

Страница 29: ...functions and the han dling of standard I O are done by the SDCS CON 2 software Armature current control Field weakening Motor protection I O handling In general the software functions are distributed...

Страница 30: ...command is accepted when OFF2 _N EME_OFF_N 1 Emergency stop Command EME_STOP 0 gives the same proce dure as RUN 0 normal stop except that the ramp is switched from deceleration to emergency stop and...

Страница 31: ...able output RFG output released MCW Bit5 1 B RFG Accelerator enable Setpoint released MCW Bit6 1 C D A 2SHUDWLQJ VWDWH D n n_set MSW Bit8 1 MCW Main Control Word MSW Main Status Word n Speed I Power i...

Страница 32: ...itation and gear backlash function the integral part of the controller is set to a suitable value on limitation Oscillation damping band rejection filter for speed error The diagram Fig 3 7 2 shows th...

Страница 33: ...rrent reference However it may be reduced for field heating purposes The first field exciter can be operated with fixed current reference the output of the armature voltage controller field weakening...

Страница 34: ...ored in the non volatile flash PROM immediately All parameters can be transferred to the PC and stored at a data medium by using the PC program DrivesWindow Fig 3 7 1 Parameter signal designation In t...

Страница 35: ...ACC DEC SHAPE MCW B4 MCW B6 20 01 20 02 50 04 50 03 50 02 50 01 reserved SPEED SCALING SPEED MEAS MODE SPEED FB SEL ENCODER PULSE NR 50 13 SP ACT FTC ABB DRIVE PROFIL CONTROL MCW 7 01 MAIN CONTROL WOR...

Страница 36: ...2 13 AN OUT x NOM VAL AN OUT x NOM VOLT ANOUT x OFFS VOLT AN OUT x INDEX AO1 AO2 AN OUT 1 INDEX 14 04 AN OUT 1 NOM VAL 14 03 ANOUT 1 OFFS VOLT 14 02 AN OUT 1 NOM VOLT 14 01 AN OUT 2 INDEX 14 08 AN OU...

Страница 37: ...19 3 20 3 21 3 22 Field Current Measurem REL FIELD CUR M2 FIELD CUR M2 FIRST FIELD EXCITER MOT 1 NOM FLD CUR 41 03 FIELD CUR REF M1 3 17 USED FEX TYPE 15 05 1 2 4 5 6 7 8 9 10 11 12 13 FIELD CUR REF...

Страница 38: ...REF SEL 0 3 2 1 V REF 1 FLUX REF EMF 46 12 V REF SLOPE 46 05 EMF CON BLOCK LEV 46 10 V COR 46 11 V STEP 46 13 V LIM P 46 14 V LIM N V ref Modification V REF 2 CURRENT REF AI CUR REF MUX FLUX REF SEL 0...

Страница 39: ...f bit 1 of 7 02 Auxiliary Control Word 7 02 ABB Drive Profile Control Word Bit Name Function 0 RESTART_DLOG Restart of data logger not available 1 TRIG_LOGGER Data logger triggering see Note 1 2 RAMP_...

Страница 40: ...INHIBITED Switch on inhibited 7 ALARM indication of alarm in DC Device 8 AT_SETPOINT Setpoint act value monitoring in the tolerance 9 REMOTE 1 Remote control 0 Local control 10 ABOVE_LIMIT speed tresh...

Страница 41: ...tactor on DO 4 DIG_OUT 4 free program by 14 10 DO 5 DIG_OUT 5 free program by 14 13 DO 6 DIG_OUT 6 free program by 14 16 DO 7 DIG_OUT 7 free program by 14 19 DO 8 DIG_OUT 8 free program by 14 22 Digit...

Страница 42: ...2048 2048 2048 Signal FIELD_CUR_ACT 3 19 used for Rebuild Appl FEXC_SEL 15 05 9 FEXC_SEL 15 05 10 FEXC_SEL 15 05 11 FEXC_SEL 15 05 12 FEXC_SEL 15 05 13 SPEED_ACT 1 02 SPEED_MEAS_MODE 50 03 4 MOT1_MEA...

Страница 43: ...ITAC AI1 AI2 AI3 AI4 10V 10V AO1 AO2 IACT DI1 DI2 DI3 DI4 DI5 DI6 DI7 DI8 48V DO1 DO2 DO3 DO4 DO5 DO6 DO7 _ _ _ _ _ T T M 0V 0V 0V 0V 0V X3 1 2 3 4 5 6 7 8 9 10 X4 1 2 3 4 5 6 7 8 9 10 X6 1 2 3 4 5 6...

Страница 44: ...C AI1 AI2 AI3 AI4 10V 10V AO1 AO2 IACT DI1 DI2 DI3 DI4 DI5 DI6 DI7 DI8 48V DO1 DO2 DO3 DO4 DO5 DO6 DO7 _ _ _ _ _ M 0V 0V 0V 0V 0V X3 1 2 3 4 5 6 7 8 9 10 X4 1 2 3 4 5 6 7 8 9 10 X6 1 2 3 4 5 6 7 8 9 1...

Страница 45: ...Notes...

Страница 46: ...Notes...

Страница 47: ...Notes...

Страница 48: ...rstand when we reserve the right to alter particulars of design figures sizes weights etc for our equipment as specified in this bro chure ABB Industrietechnik GmbH Antriebe und Automation Postfach 11...

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