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Installation, Operation and Parts Manual

AL-

3000AG (FL-8801)

INDEX

1. Important safety instructions…………………………………………………………………………………....….

1.1 Important notices

1.2 Qualified personnel

1.3 Danger notices

1.4 Training

1.5Warning signs

2. Overview of the

hoist

………………………………………………….………….……………………………………..

2.1 General descriptions 2.2

Technical data

2.3 Construction of the

hoist

3. Installation instructions……………………………………………………….……………………………………….6~1

3.1 Preparations before installation

3.2 Precautions for installation

3.3 Installation

3.4 Items to be checked after installation

4. Operation instructions…………………………………………………………………………………………

......

…...1

4.1 Precautions

4.2 Descriptions of control box

4.3 Flow chart for operation

4.4 Operating instructions

4.5 Emergency lowering in case of no power

5. Trouble shooting………………….…………………………………………………..……………………………….…1

2~16

Maintenance……………………………………………………….………………………………………………………....17

Annex…………………………………………………….…………………………………………………………………….1

Annex1, Packing list of the whole

hoist

Annex2,

Overall diagram

Annex 3, Hydraulic working system Annex4,

Wiring diagram

Annex5, Diagram for air supply connection

Annex6, Separated drawings for the

hoist

Annex7, Spare parts list

Содержание AutoLift AL-3000AG

Страница 1: ...JURY OR DEATH Specifications subject to change without notice Note While all due care and attention has been taken in the preparation of this document Advance AutoQuip shall not be liable for any inaccuracies or omissions which may occur therein SCISSOR HOIST AutoLift AL 3000AG Model No FT 8801 Full Rise Heavy Duty Scissor Hoist 3000Kg Maximum Lifting Capacity Design Registration Approval Number W...

Страница 2: ...nstallation 3 2 Precautions for installation 3 3 Installation 3 4 Items to be checked after installation 4 Operation instructions 12 4 1 Precautions 4 2 Descriptions of control box 4 3 Flow chart for operation 4 4 Operating instructions 4 5 Emergency lowering in case of no power 5 Trouble shooting 12 16 6 Maintenance 17 7 Annex 19 37 Annex1 Packing list of the whole hoist Annex2 Overall diagram An...

Страница 3: ...fessional advice users are not permitted to make any modification to the control unit or whatever mechanical unit 1 2 Qualified personnel 1 2 1 Only these qualified staff who have been properly trained can operate the hoist 1 2 2 Electrical connection must be done by a competent electrician 1 2 3 People who are not concerned are not allowed in the lifting area 1 3 Danger notices 1 3 1 Do not insta...

Страница 4: ...nything abnormal occurs stop using the hoist immediately and contact our dealers for help 1 3 12 Lower the hoist to its lowest position and do remember to cut off the power source when service finishes 1 3 13 Do not modify any parts of the hoist without manufacturer s advice 1 3 14 If the hoist is going to be left unused for a long time users are required to a Disconnect the power source b Empty t...

Страница 5: ...ng users could have it installed with great convenience Its platform extension deign may not only be used as a ramp but also can serve as an extended part of the platform for much longer vehicles Besides designs like 24V working voltage of control box and limit switch alarming buzzer pneumatic safety lock anti surge valves etc have fully considered your personal security Safety structure 2 2 Techn...

Страница 6: ...hoist as per the following drawing 3 1 2 List for parts checking Annex 1 Packing list Unfold the package and check if any parts missed as per Annex 1 Do not hesitate to contact us in case any parts missed but if you do not contact us and insist installing upon the lack of some parts EverLift as well as our dealers will not bear any responsibility for this and will charge for any parts subsequently...

Страница 7: ...nstallers have to distinguish where the chief oil hose to be connected by referring to the below two pictures and have the chief hose connected 3 See the left picture followed by two branches of the chief oil hose are going to be respectively connected to the tie ins for chief oil hose reserved on the hydraulic block and the other scissor Similarly branches of the other two leveling hoses are goin...

Страница 8: ...h the black for phase wire the blue for null wire and the green yellow for grounded conductor Connect the compressed air supply to the air inlet of the air pump and then have the air hose Ф10 Ф7mm prepared by the user of the pneumatic safety lock connected to the air outlet of the pump Attention Pressure of the air supply should be among 0 6 0 8kg cm2 ...

Страница 9: ... AL 3000AG FL 8801 9 Air hose Step4 Fill with hydraulic oil Pour into the oil tank with 16liters of anti grinding oil Level of the oil shall be 10mm to 40mm away from the top of the tank Users can measure it by the feeler attached on the lid ...

Страница 10: ...o know clear which leveling valve controls which platform This could be judged by the way that the oil hose was connected or by trial raising or lowering Manual leveling Open one of the leveling valves and press the UP button to supplement oil to the oil hose connected Close the valve to stop adding oil In normal working condition both leveling valves are closed If both valves are open two platfor...

Страница 11: ... rise faster than the other Users should first judge which leveling valve controls which platform and then open the valve that controls the slower rising platform to supplement oil into its oil hose Press the UP button to make both platforms rise to the same height The other valve here must be closed A 4 Close both leveling valves Press DOWN I button to have both platforms lowered to the lowest po...

Страница 12: ...e malfunctions shall not be used 4 1 3 The machine shall not hoist or lower an automobile if its center of gravity is not positioned midway of the rising platforms Otherwise EverLift as well as our dealers will not bear any responsibility for any consequence resulted thereby 4 1 4 Operators and other personnel concerned should stand in a safety area during lifting and lowering process 4 1 5 When p...

Страница 13: ...Installation Operation and Parts Manual AL 3000AG FL 8801 13 Turn on the power switch Press UP button 4 2 Descriptions of control box 4 3 Flow chart for operation Raising Lowering ...

Страница 14: ...om the ground and check again if the vehicle is in a safe position 6 Having raised the vehicle to the required height operators must press the Emergency stop button until the power indicator is off and check again the stability of the vehicle before performing maintenance or repair work Lower the hoist 1 Switch on 2 Press the DOWN I button to lower the hoist It will stop lowering when clearance be...

Страница 15: ...fety lock is engaged 1 Take down the removable plug from the hydraulic block 2 Connect the optional hand pump to hydraulic block at the point where the removable plug used to be fitted 3 Press the handle of the optional hand pump to raise the platform to have the safety teeth unlocked Then pull up the safety teeth with steel rope to release the safety lock ...

Страница 16: ...Installation Operation and Parts Manual 16 AL 3000AG FL 8801 4 Screw loose the core of solenoid unloading valve fixed on the hydraulic block ...

Страница 17: ...just it The hydraulic oil is too hot above 45 Change the oil The seal of the cylinder is abraded Replace the seal Lowering too slow The throttle valve jammed Clean or replace The hydraulic oil is dirty Change the oil The anti surge valve jammed Clean it The oil hose jammed Replace it TROUBLE SHOOTING ATTENTION If the trouble could not be fixed by yourself please do not hesitate to contact us for h...

Страница 18: ...akage is allowed Check the electric connections Make sure all connections are in good condition Check whether the expansion bolts well anchored Check if safety teeth and safety block matched well or not 6 2 Weekly checking items Check the flexibility of moving parts Check the working conditions of safety parts Check the amount of oil left in the oil tank Oil is enough if the carriage can be raised...

Страница 19: ...01 A1 B7 Zinc plating 3 6 Expansion bolt M16 160 Standard 8 A pack 7 Cross socket cap head tapping screw ST4 8 34 Standard 20 8 Control cabinet FL 8802 A10 Assembly 1 9 Plastic expansion tube M10 40 Standard 20 10 Rubber pad FL 8801 A14 Rubber 4 18 ANNEX Annex 1 Packing List of the whole hoist S N Name Drawing Size Material Description Qty Note 1 Low profile scissor hoist FL 8801 Assembly 1 A pack...

Страница 20: ...ent unloading valve 2 Electrical unloading valve 3 One way valve 4 Overflow valve 5 Lowering throttle valve 6 Oil supplementing ball valve 7 Oil supplementing ball valve 8 Cushion valve 9 Gear pump 10 Oil pump motor 11 Oil filter 12 Driving cylinder 13 Assistant cylinder 14 Coupling 15 Anti surge valve ...

Страница 21: ...Installation Operation and Parts Manual 21 AL 3000AG FL 8801 Annex4 Wiring diagram Single phase ...

Страница 22: ...Installation Operation and Parts Manual 22 Three phase AL 3000AG FL 8801 ...

Страница 23: ...Installation Operation and Parts Manual 23 AL 3000AG FL 8801 ...

Страница 24: ...Installation Operation and Parts Manual 24 AL 3000AG FL 8801 ...

Страница 25: ...Installation Operation and Parts Manual 25 AL 3000AG FL 8801 ...

Страница 26: ... For the pump S N DESCRIPTION QTY 1 Motor 1 2 Hydraulic block 1 3 Overflow valve 1 4 Fitting 2 5 Cushion valve 1 6 Absorbing oil hose 1 7 Oil filter 1 8 Throttle valve 1 9 Oil hose tie in 1 10 Electrical unloading valve 1 11 One way valve 1 12 Gear pump 1 13 Oil tank 1 14 Oil tank cover 1 15 Oil back hose 1 AL 3000AG FL 8801 ...

Страница 27: ...Installation Operation and Parts Manual 27 AL 3000AG FL 8801 For mechanical assembly ...

Страница 28: ...ame as item 11 22 Joint shaft C FL 8801 A2 B6 4 45 23 Bearing 3020 SF 1 Standard Same as item 9 24 Thin spacer FL 8801 A2 B8 4 Q235A 25 Cross sunken head screw M8 16 GB T819 1 1986 Standard Same as item 6 26 Clip FL 8801 A2 B5 Q235A Same as item 7 27 Movable arm A FL 8801 A2 B2 2 Welded 28 Circlip 25 GB T894 1 2000 8 Standard 29 Rotor shaft FL 8801 A5 B2 4 45 30 Platform FL 8801 A5 B3 2 Welded 31 ...

Страница 29: ...Cross flat head screw M8 16 GB T78 2000 2 Standard 67 Protection cover FL 8801 A6 B2 1 Welded 68 Proximity switch 2 Assembly Optical limit switch 69 Cross cap screw M6 10 GB T818 2000 4 Standard 70 Hex nut M16 GB T41 2000 8 Standard With expansion bolt 71 Washer 16 8 Standard With expansion bolt 72 Expansion bolt M16 160 8 Standard 73 Safety block connector FL 8801 A4 B5 2 Q235A 74 Cross cap screw...

Страница 30: ... 3 65Mn 103 Hex head full swivel bolt M8 15 GB T5781 2000 1 Standard 104 Hex head full swivel bolt M3 15 GB T818 2000 4 Standard 105 Guiding plate B FL 8801 A5 B4 2 Welded Annex 7 Spare parts list Spare parts list electrical system S N Material Name Spec Unit Qty set Pictures 1 Power switch LW26GS 20 04 Pcs 1 2 Button Y090 Pcs 3 3 Power indicator AD17 22G AC24 Pcs 1 4 Transformer JBK 63VA220V 24V ...

Страница 31: ... breaker DZ47 63 C32 2P Pcs 1 13 Circuit breaker DZ47 63 C3 1P Pcs 1 14 Pneumatic valve 3V210 08 DC24 Pcs 1 15 Limit switch ME8104 Pcs 1 16 Bridge rectifier KBPC5A 35A Pcs 1 17 Capacitor 4700UF 50V Pcs 1 18 Control box Bigger Pcs 1 19 Relay MY4NJ DC24 Pcs 3 20 Relay holder PYF14AE Pcs 1 21 Limits switch 8108 TZ8108 Pcs 1 AL 3000AG FL 8801 ...

Страница 32: ... 8801 A2 B13 4 Nylon 1010 4 Safety block connection FL 8801 A4 B5 2 Q235A 5 Air cylinder AA6 10 2 Assembly 6 Fixing plate for air cylinder FL 8801 A4 B6 2 Q235A 7 Coverage plate for safety block FL 8801 A4 B13 4 Q235A 8 Cover A FL 8801 A9 1 Q235A 9 Cover B FL 8801 A10 1 Q235A 10 Cover C FL 8801 A11 1 Q235A 11 Y seal ring B7 80 70 7 1 12 Y seal ring SD38 48 6 1 13 Anti dust ring BHS38 46 6 2 14 Y s...

Страница 33: ...3 Continue raising the hoist to the desired working height checking for any obstructions 4 Once the hoist has reached the desired working height press the lock button until the vehicle has rested on the locks Important a visual check is to be made for correct engagement of the locks prior to going under the hoist TO LOWER THE HOIST 1 Check for any obstructions under the hoist prior to lowering the...

Страница 34: ...the capacity of the hoist compared to the weight of the vehicle If vehicle is too heavy do not proceed 4 Ensure the area is clean and clear of grease oil and objects that may be a slip trip hazard 5 Familiarise yourself with and check all machine operations and controls 6 Check all safety devices are in good condition 7 Ensure support arms are capable of being locked in position 8 Ensure rubber pa...

Страница 35: ...PECIFIC WARRANTY PROVISIONS FOR UNITS LOCATED OUTSIDE OF THESE COUNTRIES NOTE THE EQUIPMENT IS NOT TO BE USED FOR WASH DOWN PURPOSES OR TO BE INSTALLED IN AN OUTDOOR ENVIRONMENT WHERE IT IS SUBJECT TO WEATHER OR WATER DAMAGE WARRANTY WILL BE IMMEDIATELY VOID STRUCTURAL COMPONENTS ALL STRUCTURAL AND MECHANICAL COMPONENTS OF THIS UNIT ARE GUARANTEED FOR A PERIOD OF FIVE YEARS FROM THE DATE OF INVOIC...

Страница 36: ...ety locks tested for correct operation Checked for good working order Supplied with the hoist and in good working order Checked for correct operation Hoist checked with load for correct operation and speed control tested Checked wire ropes for correct installation and tension Concrete floor is a suitable depth for installation Safety Devices Welds Hydraulic Equipment and Controls Pneumatic Equipme...

Страница 37: ...onstrated the operation of the vehicle hoist to the owner or operator Lock off isolating switch installed Emergency stop button installed 3 Details of Electrical Contractor Trading Name Address 4 Signature I being the person responsible for completing the commissioning report have exercised reasonable skill and competency when completing the report and herby certify that the vehicle hoist has been...

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