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PulsePak Prime

GDED-IOM-216-B

9.2.1

Modular assembly

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9.2.2

Flanged joints

........................................................................................................................................................ 17

9.2.3

Products shipped as a single assembly

............................................................................................. 17

9.2.4

Products shipped in multiple modular assemblies

................................................................... 17

9.2.5

Installing the access components

......................................................................................................... 18

9.2.6

Installation of control panel

....................................................................................................................... 18

9.2.7

Installation of the filter elements

.......................................................................................................... 19

9.2.8

Installation of accessories

........................................................................................................................... 20

9.2.9

Electrical

connections

...................................................................................................................................... 20

9.2.10

Compressed air connections

................................................................................................................. 23

9.2.11

Ductwork Installation

................................................................................................................................. 24

EXPLOSION VENTS

.................................................................................................................. 24

10.1

Installation of the explosion vent

........................................................................... 24

10.2

Assembly

................................................................................................................................ 24

10.3

Explosion Vent Burst Sensor

...................................................................................... 26

10.4

Servicing

................................................................................................................................. 26

10.5

Safety distance

................................................................................................................... 26

START-UP & OPERATION

..................................................................................................... 27

11.1

Start-up checklist

.............................................................................................................. 27

11.2

Normal operation

.............................................................................................................. 28

MAINTENANCE

........................................................................................................................... 29

12.1

Record Keeping

.................................................................................................................. 29

12.2

Initial Weekly Maintenance

........................................................................................ 29

12.3

Six months

............................................................................................................................ 30

12.4

Annual Maintenance

........................................................................................................ 31

12.5

Filter removal and installation

.................................................................................. 31

12.6

Accessories

........................................................................................................................... 33

TROUBLESHOOTING

............................................................................................................... 34

13.1

High differential pressure

............................................................................................ 34

13.2

Visible Discharge (emission to atmosphere)

................................................... 35

13.3

Insufficient Extraction

................................................................................................... 36

13.4

Other Problems

.................................................................................................................. 36

RECOMMENDED SPARE PARTS LIST

.............................................................................. 37

Содержание PulsePak Prime 10-2H

Страница 1: ...GDED IOM 216 B PulsePak Prime...

Страница 2: ...B TO ORDER SPARE REPLACEMENT PARTS Call 1 800 477 1214 Email APCSales AAFINTL com Parts Sales Power Industrial AAF International 9920 Corporate Campus Drive Suite 2200 Louisville KY 40223 5000 USA In...

Страница 3: ...elements 11 3 6 Weights 12 4 PRODUCT SHIPMENT 13 4 1 How the product ships 13 4 2 Items that ship separately 13 5 PRODUCT RECEIPT AT THE DESIGNATED DELIVERY POINT 13 5 1 Responsibilities of the custom...

Страница 4: ...k Installation 24 10 EXPLOSION VENTS 24 10 1 Installation of the explosion vent 24 10 2 Assembly 24 10 3 Explosion Vent Burst Sensor 26 10 4 Servicing 26 10 5 Safety distance 26 11 START UP OPERATION...

Страница 5: ...stry accepted practice and all relevant local state and federal government codes laws and policies 2 SAFETY 2 1 Safety statement The air cleaning equipment supplied by AAF International ranges from ve...

Страница 6: ...supplied at all times while work is being conducted A work perimeter shall be set up to define the limits of the area within which the work will be conducted and outside which there will be no threat...

Страница 7: ...ted with an explosion vent or with multiple vents designed to safely discharge the pressure and the resulting fireball The user shall review the purchase order and the documents referenced within it t...

Страница 8: ...intenance and repair 2 5 Rotating equipment The PulsePak Prime can include a fan which is installed with the dust collector The fan wheel rotates and has the potential to cause severe injury The fan w...

Страница 9: ...suitable for the intended application The REDClean N media is suitable for most applications where the PulsePak Prime is used Contact AAF International for assistance on a Panel Pak design for your ap...

Страница 10: ...The first number is the total number of Panel Pak Vees and the second number designates either a one high two high or three high unit The 1H series can be used for installations where headroom is lim...

Страница 11: ...Each Panel Pak filter is supplied with its own gasket to insure a positive airtight seal each time the filter is changed For optimal performance the PulsePak Prime is fitted with REDClean N media as t...

Страница 12: ...3 4 4134 202 1 2 5144 94 1 4 2394 10235 4643 9 3H 191 3 4 4870 49 1 8 1248 94 1 4 2394 3353 1521 12 3H 191 3 4 4870 62 5 8 1591 94 1 4 2394 4038 1832 15 3H 191 3 4 4870 76 1930 94 1 4 2394 4639 2104...

Страница 13: ...uipment will not occur 5 PRODUCT RECEIPT AT THE DESIGNATED DELIVERY POINT 5 1 Responsibilities of the customer or customer s agent Ensure all loading unloading equipment and safety equipment is on sit...

Страница 14: ...carrier and AAF notified immediately Contact AAF International for claim filing procedure FOR ASSISTANCE Contact AAF International at 1 800 477 1214 Have the AAF control number available The control n...

Страница 15: ...cated on a foundation by others or on structural framing by others Ensure local laws codes and regulations are followed for the materials being collected Noise levels should be considered when selecti...

Страница 16: ...res are followed A qualified installation and service agent must complete installation and service of the dust collector and equipment Ensure all covers from shipping and loose materials are removed f...

Страница 17: ...the first to its legs before bringing in the second Pre apply the sealant to the flanges as 9 2 2 and then bolt the housings together Install all the supplied bolts between housings loosely at first...

Страница 18: ...the bolts must be tightened to the appropriate torque setting The lifting equipment can now be removed NOTE Check all access panels on the PulsePak Prime including the top inlet panel front inlet pane...

Страница 19: ...ure port to the clean air side back of the unit Both ports are located on the side of the collector See the separate pulse controller manual for a full explanation of its features and modes of operati...

Страница 20: ...ation drawing or separate IOM 9 2 9 Electrical connections WARNING Potential shock hazard Disconnect power before servicing Only qualified electrical personnel should work on this system The PulsePak...

Страница 21: ...t be field installed between the solenoid valves and the pulse output terminals as shown on the electrical connection diagram that is supplied with the specific PulsePak Prime collector ordered If the...

Страница 22: ...ons do not require external inputs and can be used for time based cleaning by placing a jumper wire across the manual override and common or across the high limit input and common For on demand applic...

Страница 23: ...n the dust collector is set on a timer the timer is factory set at a 30 second pulse interval The PulsePak Prime will require the compressed air as shown below Model ft h l h Model ft h l h Model ft h...

Страница 24: ...e list of recommendations and users must carefully read among other things the manufacturer s explosion vent guide for further instructions 10 1 Installation of the explosion vent If an explosion vent...

Страница 25: ...holes of the frame Make certain the dome is protruding outwards Install the outlet frame Install bolts and nuts and tighten hand tight Tighten nuts to 27 34 Newton meters torque Typical Explosion Ven...

Страница 26: ...installation of your explosion vent carefully read the separate manufacturer s explosion vent installation guide WARNING personal injury death and or property damage can result from material discharg...

Страница 27: ...be felt on the cover of the solenoid valve enclosure When the diaphragm valve is activated a small jet of air vents from the hole at the solenoid valve base and there will be a sharp noise as the com...

Страница 28: ...ulsePak Prime is assumed to be part of a system that will include a fan and possibly other components supplied by AAF or other companies For successful operation of the PulsePak Prime it must be ensur...

Страница 29: ...p Record the collector differential pressure regularly for at least the first 30 days of operation Adverse operating conditions can be detected by a change in differential pressure The differential pr...

Страница 30: ...no longer maintain a consistent differential pressure the Panel Pak cartridges need to be replaced Replacement of the cartridges should occur as soon as possible Examine the door gasket for wear Exami...

Страница 31: ...removing the cartridges from the dust collector Removing the filters can be a two person job Do not operate the dust collector with missing or damaged cartridges The working area requires good ventila...

Страница 32: ...Turn off the compressed air and run the pulsing sequence allowing time for the compressed air in the manifold to be fully exhausted 4 Lift the red handles on the access door covers and swing open the...

Страница 33: ...t is sealed against the back wall 10 Swing closed each cartridge access door Ensure the cam action door closure mechanism engages with the stop Fully lower the clamping handle which pulls the door clo...

Страница 34: ...ice Solution In leak of air at the hopper will lift collected dust back up onto the cartridges causing high differential pressure Check integrity of the air seal at the dust disposal device gate valve...

Страница 35: ...pulsing will not recover an acceptable permeability Replace with a new set of AAF Panel Pak cartridges 13 2 Visible Discharge emission to atmosphere Cause Damaged cartridges damaged gaskets Solution...

Страница 36: ...valve screw conveyor Consult relevant IOM Problem Dust build up in hoppers Solution Failure to empty dust receptacle s Increase frequency of emptying Consult maintenance log Problem Dust build up in h...

Страница 37: ...owing is the recommended spare parts list to have on hand at all times Item Description Recommended Spares 1 2 3 4 5 6 Door Gasket Diaphragm Valve Repair Kit Solenoid Valve Repair Kit REDClean N Panel...

Страница 38: ...38 PulsePak Prime GDED IOM 216 B...

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AAF PulsePak Prime 10-2H, Инструкция по установке, эксплуатации и обслуживанию

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