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Residen  al Standard Gas Water Heater Use and Care Guide • 23

OPERA

TION

Residen  al Standard Gas Water Heater Use and Care Guide • 23

OPERATION

Ligh  ng Instruc  ons

WARNING! Explosion Hazard – 

Replace viewport if glass is missing or 
damaged. Failure to do so can result 
in death, explosion or 

fi

 re.

Read and understand these direc  ons 
thoroughly before a  emp  ng to light 
or re-light the pilot. Make sure the 
viewport is not missing or damaged. 
Make sure the tank is completely 

fi

 lled 

with water before ligh  ng the pilot. 
Check the data plate near the gas 
control valve to ensure the correct gas 
type. Do not use this water heater with 
any gas other than the one listed on the 
data plate. If you have any ques  ons or 
doubts, consult your gas supplier or gas 
u  lity company.

NOTICE!

 A newly installed water heater 

will have air in the gas line. It may take 
several ligh  ng a  empts to clear all the 
air from the gas line and light the pilot.

Follow these steps to light the pilot:

1

Make sure the manual gas 
valve for the water heater’s 
supply line is ON.

Figure 32 -

Gas valve in “on” position

2

Turn the gas control knob to 
the PILOT posi  on.

Figure 33 -

Gas control/valve.

3

Press the gas control knob in 
fully and hold it in. While 
holding in the gas control 

knob, repeatedly click the igniter bu  on 
(approximately once per second) for up 
to 90 seconds or un  l the Status Light 
starts to 

fl

 ash. You can tell the pilot is lit 

when the Status Light 

fl

 ashes once 

every three seconds.

Figure 34 -

Status light.

4

Once the Status Light starts 

fl

 ashing, release the gas 

control knob. Adjust the gas 

control knob to the desired tempera-
ture se   ng.

5

If the Status Light doesn’t start 

fl

 ashing a  er 90 seconds, 

release the gas control knob  

 

and wait 10 minutes.

6

Repeat ligh  ng steps 2 through 
5 at least two addi  onal   mes 
or un  l the Status Light starts 

fl

 ashing once every three seconds. Wait 

10 minutes between ligh  ng a  empts.

7

A solid Status Light means the 
pilot was lit but is now o

 . 

Release the gas control knob 

and wait 10 minutes. Once the Status 
Light goes out, repeat ligh  ng steps 2 
through 5.

8

If the Status Light doesn’t start 

fl

 ashing a  er three ligh  ng 

a  empts, turn the gas control 

knob to the OFF posi  on and refer to 
the “Troubleshoo  ng-No Hot Water” 
sec  on (see page 25).

9

When a gas water heater is 

fi

 rst 

lit and the tank is cold, conden-
sa  on o  en forms inside the 

water heater. You may hear drips or a 
sizzling sound when the water heater is 

fi

 rst lit or, you may see a small puddle on 

the 

fl

 oor. Condensa  on is not a leak and 

will go away once the tank reaches 
normal opera  ng temperature. 

10

The air 

fi

 lter at the bo  om of 

the water heater must be 
cleaned from   me to   me. See 

the Maintenance sec  on for steps on 
cleaning the air 

fi

 lter. If the air 

fi

 lter is 

not cleaned as needed, the water 
heater’s pilot may go out. 

Shut down Instruc  ons

Turn the gas control/temperature knob 
counterclockwise to the “OFF” se   ng. 
The status light will stop blinking and stay 
on for a short   me a  er the water heater 
is turned o

 .

Emergency Shut down

Should overhea  ng occur or the gas 
supply fail to shut o

 , turn o

  the water 

heater’s manual gas control valve and call 
a quali

fi

 ed person.

Checking the Vent
System and Air Supply

Once the water heater is lit and the gas 
control knob is set to the desired temper-
ature, the burner will light (if the tank is 
cold). Perform an air supply and vent test 
to make sure the unit is ven  ng properly 
and the air supply is adequate:

1

The main burner must be on 
for this test. With a newly 
installed water heater full of 

cold water, turning the temperature 
control knob to HOT should cause the 
main burner to come on. You can view 
the burner through the sight glass at 
the base of the water heater.

2

Close all windows and doors 
and turn on all gas appliances 
and air-moving devices (range 

hoods, bathroom exhaust fans, ceiling 
fans, etc.) in your home. Also, close any 

fi

 replace dampers.

Содержание XCR-40-LP

Страница 1: ...on or service can damage the water heater your house and other property and present risks including fire scalding electric shock and explosion causing serious injury or death Do not store or use gasol...

Страница 2: ...t to cold water supply Hot water line T P relief valve Cold water shut o Dra hood T P discharge pipe Drain pan discharge pipe Metal drain pan Gas control valve thermostat Cold water line Gas supply sh...

Страница 3: ...uc ons is not followed exactly a fire or explosion may result causing property damage personal injury or death Do not store or use gasoline or other flammable vapors and liquids in the vicinity of thi...

Страница 4: ...ake water hot enough to cause severe burns instantly resul ng in severe injury or death Feel water before bathing or showering To reduce the risk of scalding install Thermosta c Mixing Valves temperat...

Страница 5: ...on if you suspect flammable vapor have accumu lated inside or outside the appliance Immediately call a qualified person to inspect the appliance Water heaters subjected to a flammable vapors inci den...

Страница 6: ...odorless gas that is a by product of burning of fuels such as coal wood charcoal oil kerosene propane and natural gas Breathing excessive and abnormal amounts of carbon monoxide can cause carbon monox...

Страница 7: ...al plumbing supplier with compres sion fi ngs that don t require soldering This kit includes two 12 flex water lines two compression fi ngs an 18 flexible gas line two nipples and Teflon tape For home...

Страница 8: ...e you will need to conduct the vent dra test on pages 23 24 when installa on is finished If there is not enough ven la on you will need to ven late with outside air Check for Chemicals Installa ons wh...

Страница 9: ...or horizontal ducts B2 Determine type of ven la on There are several types of ven la on that can be used 1 Direct to outdoors 2 Ver cal ducts 3 Horizontal ducts 4 Single opening not recom mended must...

Страница 10: ...ension of no less than three inches All screens must have mesh or larger Moveable louvers must be locked open or interconnected with the equipment so that they open au toma cally during opera on Keep...

Страница 11: ...l spaces or any confined or inaccessible loca on Single wall vent pipe cannot pass through any interior wall Clearance to Combus ble Materials The vent pipe cannot pass through any ceiling floor firew...

Страница 12: ...m with type B double wall vent pipe Figure 9 Venting through a chimney with type B double wall vent pipe Gas Piping Gas piping must be installed accord ing to local and state codes or in the absence o...

Страница 13: ...at ing appliances when used to supply potable water Solar Installa on If this water heater is used as a solar stor age heater or as a backup for the solar system the water supply temperatures to the w...

Страница 14: ...s water pressure Locate your home s Pressure Reduc ing Valve PRV on the main incoming cold water supply line and adjust the water pressure control to between 50 and 60 psi If your home does not have...

Страница 15: ...eaks and can shut o the water heater s water supply if a leak occurs Install a metal drain pan available at your local plumbing supplier under the water heater to catch condensa on or leaks from the p...

Страница 16: ...If the water heater is installed di rectly on carpe ng it shall be in stalled on a metal or wood panel extending beyond the full width and depth of the water heater by at least 3 in 76 2mm in any dir...

Страница 17: ...flat blade screwdriver open the drain valve Sediment build up in the bo om of the water heater may hinder or prevent draining Figure 20 Draining the old water heater 8 Also open a hot water faucet to...

Страница 18: ...that extends beyond the dimen sions of the water heater width and depth by at least 3 inches 76 2 mm in any direc on If the water heater is installed on carpet in an alcove or closet the en re floor...

Страница 19: ...las c pipe or any type of hose Terminate the discharge pipe a maximum of six inches above a floor drain or outside the building Do not drain the discharge pipe into the drain pan instead pipe it separ...

Страница 20: ...g the water heater for service or replacement con nect the water pipes with a coupling called a union We recommend using a dielectric type union available at your local plumbing supplier Dielec tric u...

Страница 21: ...tor at the nearest hot water faucet This allows debris in plumbing system to be washed out of the pipes 2 Turn the cold water supply back on and fill the tank 3 Open a hot water faucet and allow the w...

Страница 22: ...ith large amounts of lint dust etc If so the air filter or flame arrestor located on the bo om of the water heater will need to be cleaned more o en Combus on Air Supply and Ven la on Adequate air sup...

Страница 23: ...three seconds Wait 10 minutes between ligh ng a empts 7 A solid Status Light means the pilot was lit but is now o Release the gas control knob and wait 10 minutes Once the Status Light goes out repea...

Страница 24: ...own as smelly water and can reduce the levels of bacteria that cause water borne diseases Water usage pa erns as well as heat from sources such as solar collectors ambient air and the pilot light can...

Страница 25: ...ot water is simply not warm enough there are several possible causes Faulty Thermosta c Mixing Valve in a faucet or shower control check other faucets in the house for hot water Water heater s capacit...

Страница 26: ...Valve or discharge pipe and do not operate the water heater without a func oning T P Relief Valve this could cause an explosion Water Pressure too High High water pressure can cause the T P Relief Va...

Страница 27: ...Residen al Standard Gas Water Heater Use and Care Guide 27 TROUBLESHOOTING Residen al Standard Gas Water Heater Use and Care Guide 27 TROUBLESHOOTING...

Страница 28: ...the drain valve and place the other end of the hose in a drain outside or in buckets Note that sediment in the bo om of the tank may clog the valve and prevent it from draining If you can t get the t...

Страница 29: ...properly perform this visual inspec on or if the burner needs to be cleaned get help from a qualified person T P Relief Valve Maintenance Figure 45 T P Relief Valve Read and follow the opera ng and an...

Страница 30: ...d a 4 sec on of gas pipe into the inlet and use it to turn the FVIR Safety System Opera onal Checklist TROU BLESHOOTING CHART gas control valve thermostat counterclockwise Do not use pipe wrench or eq...

Страница 31: ...Residen al Standard Gas Water Heater Use and Care Guide 31 NOTES NOTES...

Страница 32: ...32 Residen al Standard Gas Water Heater Use and Care Guide NOTES NOTES...

Страница 33: ...Residen al Standard Gas Water Heater Use and Care Guide 33 NOTES NOTES...

Страница 34: ...34 Residen al Standard Gas Water Heater Use and Care Guide NOTES NOTES...

Страница 35: ...wire lead 11 OUTER DOOR 12 PILOT THERMOPILEASSEMBLY KIT 13 FINAL BURNER ASSEMBLY 14 MANIFOLD DOOR GASKET 15 BASE RING AIR FILTER REPAIR PARTS LIST 4 6 1 8 10 9 11 15 5 7 8 Replacement parts may be ord...

Страница 36: ...embly which contains the burner orifice manifold tube gasket door pilot tube thermopile manifold component block with retainer clip thermal switch and pilot assembly Natural Gas Low Nox or L P Item 14...

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