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Residen  al Standard Gas Water Heater Use and Care Guide • 11

GET

TING S

TAR

TED

Residen  al Standard Gas Water Heater Use and Care Guide • 11

GETTING STARTED

Ven  ng

WARNING! Carbon Monoxide 

Hazard. This water heater must be 
supplied with adequate air and vented 
to outdoors. The vent system must be 
installed by a quali

fi

 ed person. 

Examples of a quali

fi

 ed person include 

gas technicians, authorized gas 
company personnel, and authorized 
service technicians. Failure to properly 
vent the water heater can result in 
severe injury or death from carbon 
monoxide poisoning.

The vent system must be installed 
according to local and state codes, or 
in the absence of local or state codes, 
the current edi  on of the Na  onal Fuel 
Gas Code, ANSI Z223.1 (NFPA 54). Do 
not common vent this water heater 
with any power vented appliance. Do 
not use a vent damper anywhere in the 
vent system of this water heater. 

To reduce the risk of carbon monoxide 
poisoning, install a fuel gas and carbon 
monoxide detector. Install and maintain 
the detector in accordance with the 
manufacturer’s instruc  ons and local 
codes. 

Replacing a Water Heater Using 
the Exis  ng Vent System

Read the “Installing a New Vent Sys-
tem” sec  on of this manual and make 
sure your vent system is properly in-
stalled. Inspect the exis  ng vent system 
for obstruc  ons, corrosion, and proper 
installa  on. Repair or replace if neces-
sary. The exis  ng vent system must be 
UL listed Type B double wall or single 
wall metal vent pipe of either 3 inch or 
4 inch diameter and installed according 
to the vent manufacturer’s instruc  ons 
and the terms of its lis  ng. Do not use 
other materials such as dryer vent hose. 

Installing a New Vent System

The vent pipe must meet the following 
speci

fi

 ca  ons:

Type of Material

UL listed Type B double wall or single 
wall metal vent pipe must be used. 
Local codes may be more restric  ve 
and may not allow single wall vent pipe. 
Single-wall vent pipe cannot be used for 
water heaters located in a   cs and may 
not pass through a   c spaces, crawl 
spaces, or any con

fi

 ned or inaccessible 

loca  on. Single-wall vent pipe cannot 
pass through any interior wall. 

Clearance to Combus  ble Materials

The vent pipe cannot pass through any 
ceiling, 

fl

 oor, 

fi

 rewall, or 

fi

 re par    on. 

Any part of the vent system must main-
tain the following clearances from any 
combus  ble materials:

• 

 Single-wall vent pipe must main-
tain a six inch clearance from 
combus  ble materials. 

• 

 The clearance from combus  ble 
materials of UL listed Type B dou-
ble-wall vent pipe is speci

fi

 ed by 

the manufacturer of the vent pipe. 
UL listed Type B double-wall vent 
pipe may pass through walls or par-

   ons constructed of combus  ble 

material if the minimum clearance 
speci

fi

 ed by the manufacturer of 

the vent pipe is maintained.

Vent Installa  on

To improve the 

fl

 ow of exhaust gases, 

we recommend that a minimum of 12 
inches of ver  cal vent pipe be installed 
on the dra   hood prior to any elbow. 
A por  on of the vent pipe (up to 75% 
of the total ver  cal height) can be 
horizontal, but the termina  on must 
be ver  cal. For the horizontal sec  on, 
install without dips or sags with an 

upward slope of at least ¼ inch per 
foot. Install pipe avoiding unnecessary 
bends. Pipe joints must be fastened by 
sheet metal screws or other approved 
means. Support the pipe to maintain 
clearances and to avoid separa  on of 
joints or other damage. Vent pipe must 
be accessible for cleaning, inspec  on, 
and replacement.

Termina  ons

If local codes allow, this water heater 
may be terminated into an exis  ng 
chimney using the instruc  ons below. 
Otherwise, this water heater’s vent 
must terminate ver  cally (sidewall or 
other horizontal termina  ons are not 
allowed).

Chimney Termina  on

Figure 7 -

Chimney termination vent system

NOTICE:

 Before connec  ng a vent to 

a chimney, make sure the chimney 
passageway is clear and free of obstruc-

 ons. The chimney must be cleaned if 

previously used for ven  ng solid fuel 
appliances or 

fi

 replaces. Also consult lo-

cal and state codes for proper chimney 
sizing and applica  on or, in the absence 
of local and state codes, the “Na  onal 
Fuel Gas Code”, ANSI Z223.1(NFPA 
54)-current edi  on.

• 

 The vent pipe must be installed 
above the extreme bo  om of the 
chimney to prevent poten  ally 
blocking the 

fl

 ue gases.

Содержание XCR-40-LP

Страница 1: ...on or service can damage the water heater your house and other property and present risks including fire scalding electric shock and explosion causing serious injury or death Do not store or use gasol...

Страница 2: ...t to cold water supply Hot water line T P relief valve Cold water shut o Dra hood T P discharge pipe Drain pan discharge pipe Metal drain pan Gas control valve thermostat Cold water line Gas supply sh...

Страница 3: ...uc ons is not followed exactly a fire or explosion may result causing property damage personal injury or death Do not store or use gasoline or other flammable vapors and liquids in the vicinity of thi...

Страница 4: ...ake water hot enough to cause severe burns instantly resul ng in severe injury or death Feel water before bathing or showering To reduce the risk of scalding install Thermosta c Mixing Valves temperat...

Страница 5: ...on if you suspect flammable vapor have accumu lated inside or outside the appliance Immediately call a qualified person to inspect the appliance Water heaters subjected to a flammable vapors inci den...

Страница 6: ...odorless gas that is a by product of burning of fuels such as coal wood charcoal oil kerosene propane and natural gas Breathing excessive and abnormal amounts of carbon monoxide can cause carbon monox...

Страница 7: ...al plumbing supplier with compres sion fi ngs that don t require soldering This kit includes two 12 flex water lines two compression fi ngs an 18 flexible gas line two nipples and Teflon tape For home...

Страница 8: ...e you will need to conduct the vent dra test on pages 23 24 when installa on is finished If there is not enough ven la on you will need to ven late with outside air Check for Chemicals Installa ons wh...

Страница 9: ...or horizontal ducts B2 Determine type of ven la on There are several types of ven la on that can be used 1 Direct to outdoors 2 Ver cal ducts 3 Horizontal ducts 4 Single opening not recom mended must...

Страница 10: ...ension of no less than three inches All screens must have mesh or larger Moveable louvers must be locked open or interconnected with the equipment so that they open au toma cally during opera on Keep...

Страница 11: ...l spaces or any confined or inaccessible loca on Single wall vent pipe cannot pass through any interior wall Clearance to Combus ble Materials The vent pipe cannot pass through any ceiling floor firew...

Страница 12: ...m with type B double wall vent pipe Figure 9 Venting through a chimney with type B double wall vent pipe Gas Piping Gas piping must be installed accord ing to local and state codes or in the absence o...

Страница 13: ...at ing appliances when used to supply potable water Solar Installa on If this water heater is used as a solar stor age heater or as a backup for the solar system the water supply temperatures to the w...

Страница 14: ...s water pressure Locate your home s Pressure Reduc ing Valve PRV on the main incoming cold water supply line and adjust the water pressure control to between 50 and 60 psi If your home does not have...

Страница 15: ...eaks and can shut o the water heater s water supply if a leak occurs Install a metal drain pan available at your local plumbing supplier under the water heater to catch condensa on or leaks from the p...

Страница 16: ...If the water heater is installed di rectly on carpe ng it shall be in stalled on a metal or wood panel extending beyond the full width and depth of the water heater by at least 3 in 76 2mm in any dir...

Страница 17: ...flat blade screwdriver open the drain valve Sediment build up in the bo om of the water heater may hinder or prevent draining Figure 20 Draining the old water heater 8 Also open a hot water faucet to...

Страница 18: ...that extends beyond the dimen sions of the water heater width and depth by at least 3 inches 76 2 mm in any direc on If the water heater is installed on carpet in an alcove or closet the en re floor...

Страница 19: ...las c pipe or any type of hose Terminate the discharge pipe a maximum of six inches above a floor drain or outside the building Do not drain the discharge pipe into the drain pan instead pipe it separ...

Страница 20: ...g the water heater for service or replacement con nect the water pipes with a coupling called a union We recommend using a dielectric type union available at your local plumbing supplier Dielec tric u...

Страница 21: ...tor at the nearest hot water faucet This allows debris in plumbing system to be washed out of the pipes 2 Turn the cold water supply back on and fill the tank 3 Open a hot water faucet and allow the w...

Страница 22: ...ith large amounts of lint dust etc If so the air filter or flame arrestor located on the bo om of the water heater will need to be cleaned more o en Combus on Air Supply and Ven la on Adequate air sup...

Страница 23: ...three seconds Wait 10 minutes between ligh ng a empts 7 A solid Status Light means the pilot was lit but is now o Release the gas control knob and wait 10 minutes Once the Status Light goes out repea...

Страница 24: ...own as smelly water and can reduce the levels of bacteria that cause water borne diseases Water usage pa erns as well as heat from sources such as solar collectors ambient air and the pilot light can...

Страница 25: ...ot water is simply not warm enough there are several possible causes Faulty Thermosta c Mixing Valve in a faucet or shower control check other faucets in the house for hot water Water heater s capacit...

Страница 26: ...Valve or discharge pipe and do not operate the water heater without a func oning T P Relief Valve this could cause an explosion Water Pressure too High High water pressure can cause the T P Relief Va...

Страница 27: ...Residen al Standard Gas Water Heater Use and Care Guide 27 TROUBLESHOOTING Residen al Standard Gas Water Heater Use and Care Guide 27 TROUBLESHOOTING...

Страница 28: ...the drain valve and place the other end of the hose in a drain outside or in buckets Note that sediment in the bo om of the tank may clog the valve and prevent it from draining If you can t get the t...

Страница 29: ...properly perform this visual inspec on or if the burner needs to be cleaned get help from a qualified person T P Relief Valve Maintenance Figure 45 T P Relief Valve Read and follow the opera ng and an...

Страница 30: ...d a 4 sec on of gas pipe into the inlet and use it to turn the FVIR Safety System Opera onal Checklist TROU BLESHOOTING CHART gas control valve thermostat counterclockwise Do not use pipe wrench or eq...

Страница 31: ...Residen al Standard Gas Water Heater Use and Care Guide 31 NOTES NOTES...

Страница 32: ...32 Residen al Standard Gas Water Heater Use and Care Guide NOTES NOTES...

Страница 33: ...Residen al Standard Gas Water Heater Use and Care Guide 33 NOTES NOTES...

Страница 34: ...34 Residen al Standard Gas Water Heater Use and Care Guide NOTES NOTES...

Страница 35: ...wire lead 11 OUTER DOOR 12 PILOT THERMOPILEASSEMBLY KIT 13 FINAL BURNER ASSEMBLY 14 MANIFOLD DOOR GASKET 15 BASE RING AIR FILTER REPAIR PARTS LIST 4 6 1 8 10 9 11 15 5 7 8 Replacement parts may be ord...

Страница 36: ...embly which contains the burner orifice manifold tube gasket door pilot tube thermopile manifold component block with retainer clip thermal switch and pilot assembly Natural Gas Low Nox or L P Item 14...

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