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 12 • Residen  al Standard Gas Water Heater Use and Care Guide

GET

TING S

TAR

TED

 12 • Residen  al Standard Gas Water Heater Use and Care Guide

GETTING STARTED

• 

 The vent pipe must be 

fi

 rmly at-

tached and sealed to prevent it 
from falling out.

• 

 To aid in removing the vent pipe, a 
thimble or slip joint may be used.

• 

 The vent pipe must not extend 
beyond the inner edge of the 
chimney as it may restrict the 
space between it and the opposite 
wall of the chimney.

Do not terminate the vent pipe in a 
chimney that has not been cer  

fi

 ed 

for this purpose. Some local codes may 
prohibit the termina  on of vent con-
nectors in a masonry chimney.

Common (combined) ven  ng is allow-
able with ver  cal Type B vent systems 
and lined masonry chimneys as long 
as proper dra   for the water heater 
is established under all condi  ons of 
opera  on. Do not common vent this 
water heater with any power vented 
appliance.

Ver  cal Termina  on
NOTICE: 

The gas vent must be termi-

nated in a ver  cal posi  on to facilitate 
the removal of exhaust gases.

Ver  cal exhaust vents must terminate 
with a listed cap or other roof assem-
bly and be installed according to their 
manufacturer’s instruc  ons. An unused 
chimney 

fl

 ue or masonry enclosure 

may be used as a passageway for the 
installa  on of vent pipe. Do not com-
mon vent this water heater with any 
power vented appliance. The follow-
ing 

fi

 gures are examples of vent pipe 

system installa  ons and may or may 
not be suitable for your speci

fi

 c appli-

ca  on. Consult the “Na  onal Fuel Gas 
Code”, NFPA 54, ANSI Z223.1-current 
edi  on and local codes.

Figure 8 -

Vertical gas vent system with type B 

double wall vent pipe

Figure 9 -

Venting through a chimney with type 

B double wall vent pipe

Gas Piping

Gas piping must be installed accord-
ing to local and state codes or, in the 
absence of local and state codes, 
the “Na  onal Fuel Gas Code”, ANSI 
Z223.1(NFPA 54)-current edi  on.

NOTICE: 

When installing gas piping, 

apply pipe joint compound or Te

fl

 on® 

tape approved for fuel gases.

Figure 10 -

Gas Piping

1.   Install a readily accessible manual 

shut-o

  valve in the gas supply line 

as recommended by the local u  l-
ity. Know the loca  on of this valve 
and how to turn o

  the gas to this 

unit.

2.   Install a Sediment Trap as shown 

in the Gas Piping 

fi

 gure below. The 

Sediment Trap must be no less than 
three inches long for the accumula-

 on of dirt, foreign material, and 

water droplets.

3.   Install a ground joint union be-

tween the gas control valve and 
the manual gas shut-o

  valve. This 

is to allow easy removal of the gas 
control valve.

4.   Turn the gas supply on and check 

for leaks. Use a small, so  -bristled 
brush to apply a hand dishwash-
ing soap and water mixture (1 
part soap to 15 parts water) or 
children’s soap bubbles to all con-
nec  on points of the gas piping. 
Saturate all the connec  ons and 
check for gas leaks (which will ap-
pear as small bubbles). If any leaks 
are detected,   ghten the appropri-
ate connec  on(s) and re-check.

Gas Pressure

NOTICE:

 When tes  ng gas pipes with 

a test pressure of more than ½ psi (3.5 
kPa), disconnect the gas line at the 
manual shut o

  valve and cap the gas 

line. Do not subject the water heater’s 
gas control valve or manual shut o

  

valve to more than  ½ psi (3.5 kPa) 
pressure for any reason. If you are 
pressure tes  ng the gas line with test 
pressure of ½ psi (3.5 kPa) or less, you 
may isolate the water heater from the 
gas line by closing the manual shut o

  

valve.

Содержание XCR-40-LP

Страница 1: ...on or service can damage the water heater your house and other property and present risks including fire scalding electric shock and explosion causing serious injury or death Do not store or use gasol...

Страница 2: ...t to cold water supply Hot water line T P relief valve Cold water shut o Dra hood T P discharge pipe Drain pan discharge pipe Metal drain pan Gas control valve thermostat Cold water line Gas supply sh...

Страница 3: ...uc ons is not followed exactly a fire or explosion may result causing property damage personal injury or death Do not store or use gasoline or other flammable vapors and liquids in the vicinity of thi...

Страница 4: ...ake water hot enough to cause severe burns instantly resul ng in severe injury or death Feel water before bathing or showering To reduce the risk of scalding install Thermosta c Mixing Valves temperat...

Страница 5: ...on if you suspect flammable vapor have accumu lated inside or outside the appliance Immediately call a qualified person to inspect the appliance Water heaters subjected to a flammable vapors inci den...

Страница 6: ...odorless gas that is a by product of burning of fuels such as coal wood charcoal oil kerosene propane and natural gas Breathing excessive and abnormal amounts of carbon monoxide can cause carbon monox...

Страница 7: ...al plumbing supplier with compres sion fi ngs that don t require soldering This kit includes two 12 flex water lines two compression fi ngs an 18 flexible gas line two nipples and Teflon tape For home...

Страница 8: ...e you will need to conduct the vent dra test on pages 23 24 when installa on is finished If there is not enough ven la on you will need to ven late with outside air Check for Chemicals Installa ons wh...

Страница 9: ...or horizontal ducts B2 Determine type of ven la on There are several types of ven la on that can be used 1 Direct to outdoors 2 Ver cal ducts 3 Horizontal ducts 4 Single opening not recom mended must...

Страница 10: ...ension of no less than three inches All screens must have mesh or larger Moveable louvers must be locked open or interconnected with the equipment so that they open au toma cally during opera on Keep...

Страница 11: ...l spaces or any confined or inaccessible loca on Single wall vent pipe cannot pass through any interior wall Clearance to Combus ble Materials The vent pipe cannot pass through any ceiling floor firew...

Страница 12: ...m with type B double wall vent pipe Figure 9 Venting through a chimney with type B double wall vent pipe Gas Piping Gas piping must be installed accord ing to local and state codes or in the absence o...

Страница 13: ...at ing appliances when used to supply potable water Solar Installa on If this water heater is used as a solar stor age heater or as a backup for the solar system the water supply temperatures to the w...

Страница 14: ...s water pressure Locate your home s Pressure Reduc ing Valve PRV on the main incoming cold water supply line and adjust the water pressure control to between 50 and 60 psi If your home does not have...

Страница 15: ...eaks and can shut o the water heater s water supply if a leak occurs Install a metal drain pan available at your local plumbing supplier under the water heater to catch condensa on or leaks from the p...

Страница 16: ...If the water heater is installed di rectly on carpe ng it shall be in stalled on a metal or wood panel extending beyond the full width and depth of the water heater by at least 3 in 76 2mm in any dir...

Страница 17: ...flat blade screwdriver open the drain valve Sediment build up in the bo om of the water heater may hinder or prevent draining Figure 20 Draining the old water heater 8 Also open a hot water faucet to...

Страница 18: ...that extends beyond the dimen sions of the water heater width and depth by at least 3 inches 76 2 mm in any direc on If the water heater is installed on carpet in an alcove or closet the en re floor...

Страница 19: ...las c pipe or any type of hose Terminate the discharge pipe a maximum of six inches above a floor drain or outside the building Do not drain the discharge pipe into the drain pan instead pipe it separ...

Страница 20: ...g the water heater for service or replacement con nect the water pipes with a coupling called a union We recommend using a dielectric type union available at your local plumbing supplier Dielec tric u...

Страница 21: ...tor at the nearest hot water faucet This allows debris in plumbing system to be washed out of the pipes 2 Turn the cold water supply back on and fill the tank 3 Open a hot water faucet and allow the w...

Страница 22: ...ith large amounts of lint dust etc If so the air filter or flame arrestor located on the bo om of the water heater will need to be cleaned more o en Combus on Air Supply and Ven la on Adequate air sup...

Страница 23: ...three seconds Wait 10 minutes between ligh ng a empts 7 A solid Status Light means the pilot was lit but is now o Release the gas control knob and wait 10 minutes Once the Status Light goes out repea...

Страница 24: ...own as smelly water and can reduce the levels of bacteria that cause water borne diseases Water usage pa erns as well as heat from sources such as solar collectors ambient air and the pilot light can...

Страница 25: ...ot water is simply not warm enough there are several possible causes Faulty Thermosta c Mixing Valve in a faucet or shower control check other faucets in the house for hot water Water heater s capacit...

Страница 26: ...Valve or discharge pipe and do not operate the water heater without a func oning T P Relief Valve this could cause an explosion Water Pressure too High High water pressure can cause the T P Relief Va...

Страница 27: ...Residen al Standard Gas Water Heater Use and Care Guide 27 TROUBLESHOOTING Residen al Standard Gas Water Heater Use and Care Guide 27 TROUBLESHOOTING...

Страница 28: ...the drain valve and place the other end of the hose in a drain outside or in buckets Note that sediment in the bo om of the tank may clog the valve and prevent it from draining If you can t get the t...

Страница 29: ...properly perform this visual inspec on or if the burner needs to be cleaned get help from a qualified person T P Relief Valve Maintenance Figure 45 T P Relief Valve Read and follow the opera ng and an...

Страница 30: ...d a 4 sec on of gas pipe into the inlet and use it to turn the FVIR Safety System Opera onal Checklist TROU BLESHOOTING CHART gas control valve thermostat counterclockwise Do not use pipe wrench or eq...

Страница 31: ...Residen al Standard Gas Water Heater Use and Care Guide 31 NOTES NOTES...

Страница 32: ...32 Residen al Standard Gas Water Heater Use and Care Guide NOTES NOTES...

Страница 33: ...Residen al Standard Gas Water Heater Use and Care Guide 33 NOTES NOTES...

Страница 34: ...34 Residen al Standard Gas Water Heater Use and Care Guide NOTES NOTES...

Страница 35: ...wire lead 11 OUTER DOOR 12 PILOT THERMOPILEASSEMBLY KIT 13 FINAL BURNER ASSEMBLY 14 MANIFOLD DOOR GASKET 15 BASE RING AIR FILTER REPAIR PARTS LIST 4 6 1 8 10 9 11 15 5 7 8 Replacement parts may be ord...

Страница 36: ...embly which contains the burner orifice manifold tube gasket door pilot tube thermopile manifold component block with retainer clip thermal switch and pilot assembly Natural Gas Low Nox or L P Item 14...

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