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Use this guide to check a “Leaking” water heater. Many sus-

pected “Leakers” are not leaking tanks. Often the source of

the water can be found and corrected.

If you are not thoroughly familiar with gas codes your water

heater, and safety practices, contact the gas utility to check

the water heater.

Water at the vent pipe is water vapor which has con-

densed out of the combustion products. This is

caused by a problem in the vent. Contact the gas

utility.

* Condensation may be seen on pipes in humid

weather or pipe connections may be leaking.

* The primary anode rod fitting may be leaking.

Small amounts of water from temperature-pressure

relief valve may be due to thermal expansion or high

water pressure in your area.

* The temperature-pressure relief valve may be leak-

ing at the tank fitting.

Water from a drain valve may be due to the valve

opened slightly.

* The drain valve may be leaking at the tank fitting.

Combustion products contain water vapor which

can condense on the cooler surfaces of the tank.

Droplets form and drip into the fire or run on the

floor. This is common at the time of startup after

installation and when incoming water is cold.

Water in the water heater bottom or on the floor may

be from condensation, loose connections, or the

relief valve. DO NOT replace the water heater until

a full inspection of all possible water sources is made

and necessary corrective steps taken.

Leakage from other appliances, water lines, or

ground seepage should also be checked.

* To check where threaded portion enters tank, insert cotton swab between jacket opening and fitting. If cotton is wet, follow
“Draining” instructions in the “Periodic Maintenance” section and then remove fitting. Put pipe dope or teflon tape on the threads
and replace. Then follow “Filling the Water Heater” instructions in the “Installing the New Water Heater” section.

Leakage Checkpoints

34

D

E

F

G

A

C

B

H

I

D

E

A

C

B

B

F

G

H

I

CAUTION

Read this manual first. Then before checking the water

heater make sure the gas supply has been turned “OFF”,

and never turn the gas “ON” before the tank is com-

pletely full of water.

CAUTION

Never use this water heater unless it is completely filled

with water. To prevent damage to the tank, the tank must

be filled with water. Water must flow from the hot water

faucet before turning “ON” gas to the water heater.

Содержание Residential Power Vent Gas Water Heaters with Hot Surface...

Страница 1: ...s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier WARNING If the info...

Страница 2: ...r is detected follow steps indicated at For Your Safety on the cover page of this manual then leave the premises WARNING Improper installation adjustment alteration service or main tenance can cause d...

Страница 3: ...as regulating equipment WARNING Obstructed or deteriorated vent systems may present a serious health risk or asphyxiation WARNING Chemical vapor corrosion of the flue and vent system may occur if air...

Страница 4: ...2 Gas Piping 22 23 Installation Checklist 24 Operating 25 27 Temperature Regulation 28 For Your Information 29 30 Start Up Conditions 29 Condensation 29 Smoke Odor 29 Thermal Expansion 29 Strange Soun...

Страница 5: ...operate properly It could cause DEATH SERIOUS BODILY INJURY AND OR PROPERTY DAMAGE This manual contains instructions for the installation operation and maintenance of the gas fired water heater It als...

Страница 6: ...RGE PIPE Do not cap or plug PROVIDE A 6 AIR GAP BETWEEN THE END OF THE DISCHARGE PIPE AND DRAIN 7 power cord Factory supplied Some models are equipped with circulating loop fittings WARNING This water...

Страница 7: ...ions cannot be avoided a suitable drain pan should be installed under the water heater Drain pans are available at your local hardware store Such a drain pan must be not greater than 11 2 inches deep...

Страница 8: ...7 Y 3 1 LgN N LgV 1 g XgN J H N L 1g 3 3 L 1g N Lg 1g 3 7 5 3 1 e L f V N 1 h3 X f L f N J H N e3 1 gN L L gN 1 f 1 g3 7 L eV Lg 3 3 1 Xg 3 Lf LgN 5 3 1 e N X f N N 1g N X e H V 1g 3 J H N f3 1 g3 3...

Страница 9: ...r servicing and proper operation of the water heater Figure 4 The venting system must be installed in a manner which allows inspection of the installation of the venting pipes and joints as well as pe...

Страница 10: ...total input rating of all equipment in the enclosure See Figure 9 4 When ducts are used they shall be of the same cross sec tional area as the free area of the openings to which they connect The mini...

Страница 11: ...apter to the cold water inlet con nection Do not solder the cold water supply line directly to the cold water inlet or it will harm the dip tube NOTE This water heater is insulated to minimize heat lo...

Страница 12: ...art The discharge opening must not be blocked or reduced in size under any circumstances Excessive length over 30 feet or use of more than four elbows can cause restriction and reduce the discharge ca...

Страница 13: ...ters junction box 7 MAXIMUM CORD LENGTH Factory supplied You must provide all wiring of the proper size outside of the water heater You must obey local codes and electric company requirements when you...

Страница 14: ...n box Connect ground wire to this location For complete grounding details and all allowable exceptions refer to local codes or in the absence of local codes with the National Electrical Code ANSI NFPA...

Страница 15: ...er heater the correct vent pipe diameter must be utilized Do not install any other gas appliances on the same vent with this water heater as this will adversely affect the operation of the water heate...

Страница 16: ...VC ABS or CPVC Schedule 40 reducer must be supplied locally 5 A 4 PVC ABS or CPVC Schedule 40 90 street ell used to connect the vent pipe to the reducer when the vent pipe is to be turned horizontally...

Страница 17: ...CPVC Schedule 40 reducer must be supplied locally 5 A 2 PVC ABS or CPVC Schedule 40 90 street ell used to connect the vent pipe to the reducer when the vent pipe is to be turned horizontally off the...

Страница 18: ...AX LENGTH FT 90 ELBOWS 70 1 65 2 60 3 55 4 50 5 45 6 ALL 40 and 50 GALLON 40 000 BTU HR MODELS ONLY 3 DIA VENT NUMBER OF MAX LENGTH FT 90 ELBOWS 115 1 110 2 105 3 100 4 95 5 90 6 ALL 40 and 50 GALLON...

Страница 19: ...e them near heat sparks or flames Keep containers closed Use them in well ventilated areas Wear impervious clothing while handling Do not smoke eat or drink while handling Wash thoroughly after handli...

Страница 20: ...E When determining location of the opening in the outside wall allow for the 1 8 rise per five feet that has taken place in the horizontal run MIN RISE 1 8 PER FIVE FEET C L OF FLUE 40 GAL 60 50 GAL 5...

Страница 21: ...3 TO 2 PVC ABS OR CPVC REDUCER 4 If the optional 4 vent piping is to be used 50 000 BTU Hr and higher models only the 4 street elbow 4 to 3 reducer and 3 minimum section of 3 PVC ABS or CPVC pipe mus...

Страница 22: ...EARANCE EXHAUST VERTICAL VENT CERTIFIED WATER HEATER TOTAL VERTICAL AND HORIZONTAL RUNS SEE ITEM 6 45 VENT CAP 90 STREET ELL 6 The total vertical and horizontal vent run cannot exceed the maximum leng...

Страница 23: ...VALVE GROUND JOINT UNION BLACK PIPE DRIP LEG SEDIMENT TRAP CAP 3 MIN 3 MIN A gas line of sufficient size must be run to the water heater Consult the current edition of National Fuel Gas Code ANSI Z223...

Страница 24: ...r heater completely filled with water See Filling the Water Heater instructions in the Installing the New Water Heater section 5 Will a water leak damage anything See the Locating the New Water Heater...

Страница 25: ...mation section 4 There is a non resettable hi limit switch in the thermo stat which must be good closed for the thermostat to be operated See High Temperature Shut Off System in the For Your Informati...

Страница 26: ...s by sniffing at ground level in the vicinity of the appliance If odor is detected follow the steps indicated at For Your Safety on the cover page of this manual then leave the premises WARNING AN ODO...

Страница 27: ...essing the COOLER and HOTTER buttons together and holding for 1 second Then press the COOLER button until the WARM indicator light appears 2 Set the ON OFF switch on the control box to the OFF positio...

Страница 28: ...you must take special precautions In addition to using the lowest possible temperature setting that satisfies your hot water needs some type of tempering device such as a mixing valve should be used...

Страница 29: ...hermal expansion and closed systems do not allow for the expan sion of heated water The water within the water heater tank expands as it is heated and increases the pressure of the water system If the...

Страница 30: ...ormation cont d SMELLY WATER cont d If the smelly water persists after the anode replacement and chlorination treatment we can only suggest that continuous chlorination and filtering conditioning equi...

Страница 31: ...calcium and sodium chloride waxes bleach and process chemicals are typical compounds which are potentially corrosive WARNING Obstructions and deteriorated vent systems may present serious health risk...

Страница 32: ...ay be due to thermal expansion Your water heater may have a check valve installed in the water line or a water meter with a check valve Consult the water supplier and or plumbing contractor for furthe...

Страница 33: ...drain valve should be left open with hose connected allowing water to ter minate to an adequate drain 6 Close the drain valve 7 Follow instructions in the Filling The Water Heater section 8 Follow the...

Страница 34: ...This is common at the time of startup after installation and when incoming water is cold Water in the water heater bottom or on the floor may be from condensation loose connections or the relief valve...

Страница 35: ...roper and possible danger ous operation resulting in DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE THERMOSTAT AND GAS SUPPLY CHECK Is thermostat calling for heat Run hot water from heater and set adj...

Страница 36: ...intake or exhaust obstructed Error in the hot surface ignitor circuit 1 Check that all wiring is correct and secure 2 Replace hot surface ignitor System in lockout 1 Gas supply is off or too low to o...

Страница 37: ...st venting and YELLOW FLAME air openings in bottom base pan for obstructions or blockage C Not enough dilution air for proper Check dilution air intake for obstructions or combustion blockage A Water...

Страница 38: ...Parts 1 2 3 4 5 7 8 9 10 11 21 12 14 13 15 17 16 23 22 20 24 25 26 27 28 29 30 18 19 6 PVC ABS or CPVC items for all models supplied locally or OR 8 9 Blower Draft Hood Assembly for 40 000 Btu Hr Mod...

Страница 39: ...from or the manufacturer listed on the model rating plate on the water heater Be sure to provide all pertinent facts when you call or visit Selling prices will be furnished on request or parts will b...

Страница 40: ......

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