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General Safety

2

WARNING

WATER HEATERS EQUIPPED FOR ONE TYPE GAS ONLY: This

water heater is equipped for one type gas only. Check the model

rating plate near the gas control valve for the correct gas. DO NOT

USE THIS WATER HEATER WITH ANY GAS OTHER THAN THE

ONE SHOWN ON THE MODEL RATING PLATE. Failure to use the

correct gas can cause problems which can result in DEATH, SERI-

OUS BODILY INJURY, OR PROPERTY DAMAGE. If you have any

questions or doubts consult your gas supplier or local utility.

WARNING

A fire can start if combustible materials such as clothing, cleaning

materials, or flammable liquids are placed against or next to the

water heater.

WARNING

INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQUIDS

(VAPORS) ARE LIKELY TO BE PRESENT OR STORED (GARAGES,

STORAGE, AND UTILITY AREAS, ETC): Flammable liquids (such as

gasoline, solvents, propane (LP) or butane, etc.), all of which emit

flammable vapors, may be improperly stored or used in such areas.

The gas water heater ignitor or main burner can ignite such vapors.

The resulting flashback and fire can cause death or serious burns

to anyone in the area, as well as property damage.

If installation in such areas is your only option, then the installa-

tion must be accomplished in a way that the ignitor and main burn-

er flame are elevated from the floor at least 18 inches. While this

may reduce the chances of flammable vapors from a floor spill

being ignited, gasoline and other flammable substances should

never be stored or used in the same room or area containing a gas

water heater or other open flame or spark producing appliance. 

NOTE: Flammable vapors may be drawn by air currents from other

areas of the structure to the appliance.

WARNING

HOTTER WATER CAN SCALD: Water heaters are intended to pro-

duce hot water. Water heated to a temperature which will satisfy

clothes washing, dish washing, and other sanitizing needs can scald

and permanently injure you upon contact. Some people are more

likely to be permanently injured by hot water than others. These

include the elderly, children, the infirm, or physically/mentally

handicapped. If anyone using hot water in your home fits into one

of these groups or if there is a local code or state law requiring a

certain temperature water at the hot water tap, then you must take

special precautions. In addition to using the lowest possible tem-

perature setting that satisfies your hot water needs, some type of

tempering device, such as a mixing valve, should be used at the hot

water taps used by these people or at the water heater. Mixing

valves are available at plumbing supply or hardware stores. Follow

manufacturers instructions for installation of the valves. Before

changing the factory setting on the thermostat, read the

“Temperature Regulation” section in this manual.

WARNING

BEFORE OPERATING [PROPANE (L.P.) GAS WATER HEATERS]:

Propane (L.P.) gas is heavier than air. Should there be a leak in the

system, the gas will settle near the ground. Basements, crawl

spaces, skirted areas under manufactured (mobile) homes (even

when ventilated), closets and areas below ground level will serve as

pockets for the accumulation of this gas. Before attempting to oper-

ate the water heater or turning on a nearby electrical light switch,

be absolutely sure there is no accumulated gas in the area. Search

for odor of gas by sniffing at ground level in the vicinity of the appli-

ance. If odor is detected, follow steps indicated at “For Your Safety”

on the cover page of this manual then leave the premises.

WARNING

Improper installation, adjustment, alteration, service or main-

tenance can cause death, serious bodily injury, or property

damage. Refer to this manual or consult your local gas utility for

further assistance.

WARNING

At the time of manufacture this water heater was provided with

a combination temperature-pressure relief valve certified by a

nationally recognized testing laboratory that maintains period-

ic inspection of production of listed equipment or materials, as

meeting the requirements for Relief Valves and Automatic Gas

Shutoff Devices for Hot Water Supply Systems, and the current

edition of ANSI Z21.22 • CSA 4.4 and the code requirements of

ASME. If replaced, the valve must meet the requirements of

local codes, but not less than a combination temperature and

pressure relief valve certified as meeting the requirements for

Relief Valves and Automatic Gas Shutoff Devices for Hot Water

Supply Systems, ANSI Z21.22 • CSA 4.4 by a nationally recog-

nized testing laboratory that maintains periodic inspection of

production of listed equipment or materials.

The valve must be marked with a maximum set pressure not to

exceed the marked hydrostatic working pressure of the water

heater (150 lbs. p.s.i.) and a discharge capacity not less than

the water heater input rate as shown on the model rating plate.

(Electric heaters - watts divided by 1000 x 3412 equal BTU/Hr.

rate.)

Your local jurisdictional authority, while mandating the use of

a temperature-pressure relief valve complying with ANSI

Z21.22 • CSA 4.4 and ASME, may require a valve model dif-

ferent from the one furnished with the water heater.

Compliance with such local requirements must be satisfied by

the installer or end user of the water heater with a locally pre-

scribed temperature-pressure relief valve installed in the des-

ignated opening in the water heater in place of the factory fur-

nished valve.

For safe operation of the water heater, the relief valve must not

be removed from it’s designated opening or plugged.

The temperature-pressure relief valve must be installed direct-

ly into the fitting of the water heater designated for the relief

valve. Position the valve downward and provide tubing so that

any discharge will exit only within 6 inches above, or at any

distance below the structural floor. Be certain that no contact

is made with any live electrical part. The discharge opening

must not be blocked or reduced in size under any circum-

stances. Excessive length, over 30 feet, or use of more than four

elbows can cause restriction and reduce the discharge capaci-

ty of the valve.

No valve or other obstruction is to be placed between the relief

valve and the tank. Do not connect tubing directly to discharge

drain unless a 6

air gap is provided. To prevent bodily injury,

hazard to life, or property damage, the relief valve must be

allowed to discharge water in quantities should circumstances

demand. If the discharge pipe is not connected to a drain or other

suitable means, the water flow may cause property damage.

The Discharge Pipe:

—Must not be smaller in size than the outlet pipe size of the

valve, or have any reducing couplings or other restrictions.

—Must not be plugged or blocked.

—Must be of material listed for hot water distribution.

—Must be installed so as to allow complete drainage of both

the temperature-pressure relief valve, and the discharge pipe.

—Must terminate at an adequate drain.

—Must not have any valve between the relief valve and tank.

Содержание Residential Power Vent Gas Water Heaters with Hot Surface...

Страница 1: ...s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier WARNING If the info...

Страница 2: ...r is detected follow steps indicated at For Your Safety on the cover page of this manual then leave the premises WARNING Improper installation adjustment alteration service or main tenance can cause d...

Страница 3: ...as regulating equipment WARNING Obstructed or deteriorated vent systems may present a serious health risk or asphyxiation WARNING Chemical vapor corrosion of the flue and vent system may occur if air...

Страница 4: ...2 Gas Piping 22 23 Installation Checklist 24 Operating 25 27 Temperature Regulation 28 For Your Information 29 30 Start Up Conditions 29 Condensation 29 Smoke Odor 29 Thermal Expansion 29 Strange Soun...

Страница 5: ...operate properly It could cause DEATH SERIOUS BODILY INJURY AND OR PROPERTY DAMAGE This manual contains instructions for the installation operation and maintenance of the gas fired water heater It als...

Страница 6: ...RGE PIPE Do not cap or plug PROVIDE A 6 AIR GAP BETWEEN THE END OF THE DISCHARGE PIPE AND DRAIN 7 power cord Factory supplied Some models are equipped with circulating loop fittings WARNING This water...

Страница 7: ...ions cannot be avoided a suitable drain pan should be installed under the water heater Drain pans are available at your local hardware store Such a drain pan must be not greater than 11 2 inches deep...

Страница 8: ...7 Y 3 1 LgN N LgV 1 g XgN J H N L 1g 3 3 L 1g N Lg 1g 3 7 5 3 1 e L f V N 1 h3 X f L f N J H N e3 1 gN L L gN 1 f 1 g3 7 L eV Lg 3 3 1 Xg 3 Lf LgN 5 3 1 e N X f N N 1g N X e H V 1g 3 J H N f3 1 g3 3...

Страница 9: ...r servicing and proper operation of the water heater Figure 4 The venting system must be installed in a manner which allows inspection of the installation of the venting pipes and joints as well as pe...

Страница 10: ...total input rating of all equipment in the enclosure See Figure 9 4 When ducts are used they shall be of the same cross sec tional area as the free area of the openings to which they connect The mini...

Страница 11: ...apter to the cold water inlet con nection Do not solder the cold water supply line directly to the cold water inlet or it will harm the dip tube NOTE This water heater is insulated to minimize heat lo...

Страница 12: ...art The discharge opening must not be blocked or reduced in size under any circumstances Excessive length over 30 feet or use of more than four elbows can cause restriction and reduce the discharge ca...

Страница 13: ...ters junction box 7 MAXIMUM CORD LENGTH Factory supplied You must provide all wiring of the proper size outside of the water heater You must obey local codes and electric company requirements when you...

Страница 14: ...n box Connect ground wire to this location For complete grounding details and all allowable exceptions refer to local codes or in the absence of local codes with the National Electrical Code ANSI NFPA...

Страница 15: ...er heater the correct vent pipe diameter must be utilized Do not install any other gas appliances on the same vent with this water heater as this will adversely affect the operation of the water heate...

Страница 16: ...VC ABS or CPVC Schedule 40 reducer must be supplied locally 5 A 4 PVC ABS or CPVC Schedule 40 90 street ell used to connect the vent pipe to the reducer when the vent pipe is to be turned horizontally...

Страница 17: ...CPVC Schedule 40 reducer must be supplied locally 5 A 2 PVC ABS or CPVC Schedule 40 90 street ell used to connect the vent pipe to the reducer when the vent pipe is to be turned horizontally off the...

Страница 18: ...AX LENGTH FT 90 ELBOWS 70 1 65 2 60 3 55 4 50 5 45 6 ALL 40 and 50 GALLON 40 000 BTU HR MODELS ONLY 3 DIA VENT NUMBER OF MAX LENGTH FT 90 ELBOWS 115 1 110 2 105 3 100 4 95 5 90 6 ALL 40 and 50 GALLON...

Страница 19: ...e them near heat sparks or flames Keep containers closed Use them in well ventilated areas Wear impervious clothing while handling Do not smoke eat or drink while handling Wash thoroughly after handli...

Страница 20: ...E When determining location of the opening in the outside wall allow for the 1 8 rise per five feet that has taken place in the horizontal run MIN RISE 1 8 PER FIVE FEET C L OF FLUE 40 GAL 60 50 GAL 5...

Страница 21: ...3 TO 2 PVC ABS OR CPVC REDUCER 4 If the optional 4 vent piping is to be used 50 000 BTU Hr and higher models only the 4 street elbow 4 to 3 reducer and 3 minimum section of 3 PVC ABS or CPVC pipe mus...

Страница 22: ...EARANCE EXHAUST VERTICAL VENT CERTIFIED WATER HEATER TOTAL VERTICAL AND HORIZONTAL RUNS SEE ITEM 6 45 VENT CAP 90 STREET ELL 6 The total vertical and horizontal vent run cannot exceed the maximum leng...

Страница 23: ...VALVE GROUND JOINT UNION BLACK PIPE DRIP LEG SEDIMENT TRAP CAP 3 MIN 3 MIN A gas line of sufficient size must be run to the water heater Consult the current edition of National Fuel Gas Code ANSI Z223...

Страница 24: ...r heater completely filled with water See Filling the Water Heater instructions in the Installing the New Water Heater section 5 Will a water leak damage anything See the Locating the New Water Heater...

Страница 25: ...mation section 4 There is a non resettable hi limit switch in the thermo stat which must be good closed for the thermostat to be operated See High Temperature Shut Off System in the For Your Informati...

Страница 26: ...s by sniffing at ground level in the vicinity of the appliance If odor is detected follow the steps indicated at For Your Safety on the cover page of this manual then leave the premises WARNING AN ODO...

Страница 27: ...essing the COOLER and HOTTER buttons together and holding for 1 second Then press the COOLER button until the WARM indicator light appears 2 Set the ON OFF switch on the control box to the OFF positio...

Страница 28: ...you must take special precautions In addition to using the lowest possible temperature setting that satisfies your hot water needs some type of tempering device such as a mixing valve should be used...

Страница 29: ...hermal expansion and closed systems do not allow for the expan sion of heated water The water within the water heater tank expands as it is heated and increases the pressure of the water system If the...

Страница 30: ...ormation cont d SMELLY WATER cont d If the smelly water persists after the anode replacement and chlorination treatment we can only suggest that continuous chlorination and filtering conditioning equi...

Страница 31: ...calcium and sodium chloride waxes bleach and process chemicals are typical compounds which are potentially corrosive WARNING Obstructions and deteriorated vent systems may present serious health risk...

Страница 32: ...ay be due to thermal expansion Your water heater may have a check valve installed in the water line or a water meter with a check valve Consult the water supplier and or plumbing contractor for furthe...

Страница 33: ...drain valve should be left open with hose connected allowing water to ter minate to an adequate drain 6 Close the drain valve 7 Follow instructions in the Filling The Water Heater section 8 Follow the...

Страница 34: ...This is common at the time of startup after installation and when incoming water is cold Water in the water heater bottom or on the floor may be from condensation loose connections or the relief valve...

Страница 35: ...roper and possible danger ous operation resulting in DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE THERMOSTAT AND GAS SUPPLY CHECK Is thermostat calling for heat Run hot water from heater and set adj...

Страница 36: ...intake or exhaust obstructed Error in the hot surface ignitor circuit 1 Check that all wiring is correct and secure 2 Replace hot surface ignitor System in lockout 1 Gas supply is off or too low to o...

Страница 37: ...st venting and YELLOW FLAME air openings in bottom base pan for obstructions or blockage C Not enough dilution air for proper Check dilution air intake for obstructions or combustion blockage A Water...

Страница 38: ...Parts 1 2 3 4 5 7 8 9 10 11 21 12 14 13 15 17 16 23 22 20 24 25 26 27 28 29 30 18 19 6 PVC ABS or CPVC items for all models supplied locally or OR 8 9 Blower Draft Hood Assembly for 40 000 Btu Hr Mod...

Страница 39: ...from or the manufacturer listed on the model rating plate on the water heater Be sure to provide all pertinent facts when you call or visit Selling prices will be furnished on request or parts will b...

Страница 40: ......

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