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Periodic Maintenance

31

Venting System Inspection

At least once a year a visual inspection should be made of

the venting system. You should look for:

1. Obstructions which could cause improper venting. The

combustion and ventilation air flow must not be

obstructed.

2. Damage or deterioration which could cause improper

venting or leakage of combustion products.

3. Rusted flakes around top of water heater.

Burner Inspection

WARNING

Soot build-up indicates a problem that requires correc-

tion before further use. Turn “OFF” gas to water heater

and leave “OFF” until repairs are made, because failure

to correct the cause of the sooting can result in a fire.

WARNING

Flood damage to a water heater may not be readily visi-

ble or immediately detectible. However, over a period

of time a flooded water heater will create dangerous

conditions which can cause DEATH, SERIOUS BODILY

INJURY, OR PROPERTY DAMAGE. Contact a qualified

service technician or contractor to replace a flooded

water heater. Do not attempt to repair the unit! It must

be replaced!

WARNING

If after inspection of the vent system you found sooting

or deterioration, something is wrong. Call the local gas

utility to correct the problem and clean or replace the

flue and venting before resuming operation of the water

heater.

WARNING

Chemical vapor corrosion of the flue and vent system

may occur if air for combustion contains certain chemi-

cal vapors. Spray can propellants, cleaning solvents,

refrigerator and air conditioner refrigerants, swimming

pool chemicals, calcium and sodium chloride, waxes,

bleach and process chemicals are typical compounds

which are potentially corrosive.

WARNING

Obstructions and deteriorated vent systems may present

serious health risk or asphyxiation.

WARNING

Be sure the vent piping is properly connected to prevent

escape of dangerous flue gasses which could cause

deadly asphyxiation.

Burner Cleaning

NOTE: Burner assembly must be handled carefully to

avoid damaging the hot surface ignitor.

In the event your burner needs cleaning, use the following

instructions:

If inspection of the burner shows that cleaning is required,

turn the ON/OFF rocker switch located on the control box

to “OFF” position and allow the burner to cool.

Loose deposits on or around the burner can be removed by

carefully using the hose of a vacuum cleaner inserted

through the access door of the water heater. If the burner

needs to be removed for additional cleaning, call the local

gas utility or qualified service agent to remove and clean

the burner with a soft brush. Clean main burner orifice with

a suitable soft material. Correct the problem that required

the burner to be cleaned.

If proper flame characteristics are not evident, check for

accumulation of lint or other foreign material that restricts

or blocks the air openings in the heater or burner. Also

check Combustion Air and Ventilation requirements.

Check main burner every 12 months for proper flame char-

acteristics. This is done by removing outer and inner doors

on heater. The main burner should provide complete com-

bustion of gas; ignite rapidly; give reasonably quiet opera-

tion; cause no excessive flame lifting from burner ports.

Make sure that the flow of combustion and ventilation air is

not blocked.

Содержание Residential Power Vent Gas Water Heaters with Hot Surface...

Страница 1: ...s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier WARNING If the info...

Страница 2: ...r is detected follow steps indicated at For Your Safety on the cover page of this manual then leave the premises WARNING Improper installation adjustment alteration service or main tenance can cause d...

Страница 3: ...as regulating equipment WARNING Obstructed or deteriorated vent systems may present a serious health risk or asphyxiation WARNING Chemical vapor corrosion of the flue and vent system may occur if air...

Страница 4: ...2 Gas Piping 22 23 Installation Checklist 24 Operating 25 27 Temperature Regulation 28 For Your Information 29 30 Start Up Conditions 29 Condensation 29 Smoke Odor 29 Thermal Expansion 29 Strange Soun...

Страница 5: ...operate properly It could cause DEATH SERIOUS BODILY INJURY AND OR PROPERTY DAMAGE This manual contains instructions for the installation operation and maintenance of the gas fired water heater It als...

Страница 6: ...RGE PIPE Do not cap or plug PROVIDE A 6 AIR GAP BETWEEN THE END OF THE DISCHARGE PIPE AND DRAIN 7 power cord Factory supplied Some models are equipped with circulating loop fittings WARNING This water...

Страница 7: ...ions cannot be avoided a suitable drain pan should be installed under the water heater Drain pans are available at your local hardware store Such a drain pan must be not greater than 11 2 inches deep...

Страница 8: ...7 Y 3 1 LgN N LgV 1 g XgN J H N L 1g 3 3 L 1g N Lg 1g 3 7 5 3 1 e L f V N 1 h3 X f L f N J H N e3 1 gN L L gN 1 f 1 g3 7 L eV Lg 3 3 1 Xg 3 Lf LgN 5 3 1 e N X f N N 1g N X e H V 1g 3 J H N f3 1 g3 3...

Страница 9: ...r servicing and proper operation of the water heater Figure 4 The venting system must be installed in a manner which allows inspection of the installation of the venting pipes and joints as well as pe...

Страница 10: ...total input rating of all equipment in the enclosure See Figure 9 4 When ducts are used they shall be of the same cross sec tional area as the free area of the openings to which they connect The mini...

Страница 11: ...apter to the cold water inlet con nection Do not solder the cold water supply line directly to the cold water inlet or it will harm the dip tube NOTE This water heater is insulated to minimize heat lo...

Страница 12: ...art The discharge opening must not be blocked or reduced in size under any circumstances Excessive length over 30 feet or use of more than four elbows can cause restriction and reduce the discharge ca...

Страница 13: ...ters junction box 7 MAXIMUM CORD LENGTH Factory supplied You must provide all wiring of the proper size outside of the water heater You must obey local codes and electric company requirements when you...

Страница 14: ...n box Connect ground wire to this location For complete grounding details and all allowable exceptions refer to local codes or in the absence of local codes with the National Electrical Code ANSI NFPA...

Страница 15: ...er heater the correct vent pipe diameter must be utilized Do not install any other gas appliances on the same vent with this water heater as this will adversely affect the operation of the water heate...

Страница 16: ...VC ABS or CPVC Schedule 40 reducer must be supplied locally 5 A 4 PVC ABS or CPVC Schedule 40 90 street ell used to connect the vent pipe to the reducer when the vent pipe is to be turned horizontally...

Страница 17: ...CPVC Schedule 40 reducer must be supplied locally 5 A 2 PVC ABS or CPVC Schedule 40 90 street ell used to connect the vent pipe to the reducer when the vent pipe is to be turned horizontally off the...

Страница 18: ...AX LENGTH FT 90 ELBOWS 70 1 65 2 60 3 55 4 50 5 45 6 ALL 40 and 50 GALLON 40 000 BTU HR MODELS ONLY 3 DIA VENT NUMBER OF MAX LENGTH FT 90 ELBOWS 115 1 110 2 105 3 100 4 95 5 90 6 ALL 40 and 50 GALLON...

Страница 19: ...e them near heat sparks or flames Keep containers closed Use them in well ventilated areas Wear impervious clothing while handling Do not smoke eat or drink while handling Wash thoroughly after handli...

Страница 20: ...E When determining location of the opening in the outside wall allow for the 1 8 rise per five feet that has taken place in the horizontal run MIN RISE 1 8 PER FIVE FEET C L OF FLUE 40 GAL 60 50 GAL 5...

Страница 21: ...3 TO 2 PVC ABS OR CPVC REDUCER 4 If the optional 4 vent piping is to be used 50 000 BTU Hr and higher models only the 4 street elbow 4 to 3 reducer and 3 minimum section of 3 PVC ABS or CPVC pipe mus...

Страница 22: ...EARANCE EXHAUST VERTICAL VENT CERTIFIED WATER HEATER TOTAL VERTICAL AND HORIZONTAL RUNS SEE ITEM 6 45 VENT CAP 90 STREET ELL 6 The total vertical and horizontal vent run cannot exceed the maximum leng...

Страница 23: ...VALVE GROUND JOINT UNION BLACK PIPE DRIP LEG SEDIMENT TRAP CAP 3 MIN 3 MIN A gas line of sufficient size must be run to the water heater Consult the current edition of National Fuel Gas Code ANSI Z223...

Страница 24: ...r heater completely filled with water See Filling the Water Heater instructions in the Installing the New Water Heater section 5 Will a water leak damage anything See the Locating the New Water Heater...

Страница 25: ...mation section 4 There is a non resettable hi limit switch in the thermo stat which must be good closed for the thermostat to be operated See High Temperature Shut Off System in the For Your Informati...

Страница 26: ...s by sniffing at ground level in the vicinity of the appliance If odor is detected follow the steps indicated at For Your Safety on the cover page of this manual then leave the premises WARNING AN ODO...

Страница 27: ...essing the COOLER and HOTTER buttons together and holding for 1 second Then press the COOLER button until the WARM indicator light appears 2 Set the ON OFF switch on the control box to the OFF positio...

Страница 28: ...you must take special precautions In addition to using the lowest possible temperature setting that satisfies your hot water needs some type of tempering device such as a mixing valve should be used...

Страница 29: ...hermal expansion and closed systems do not allow for the expan sion of heated water The water within the water heater tank expands as it is heated and increases the pressure of the water system If the...

Страница 30: ...ormation cont d SMELLY WATER cont d If the smelly water persists after the anode replacement and chlorination treatment we can only suggest that continuous chlorination and filtering conditioning equi...

Страница 31: ...calcium and sodium chloride waxes bleach and process chemicals are typical compounds which are potentially corrosive WARNING Obstructions and deteriorated vent systems may present serious health risk...

Страница 32: ...ay be due to thermal expansion Your water heater may have a check valve installed in the water line or a water meter with a check valve Consult the water supplier and or plumbing contractor for furthe...

Страница 33: ...drain valve should be left open with hose connected allowing water to ter minate to an adequate drain 6 Close the drain valve 7 Follow instructions in the Filling The Water Heater section 8 Follow the...

Страница 34: ...This is common at the time of startup after installation and when incoming water is cold Water in the water heater bottom or on the floor may be from condensation loose connections or the relief valve...

Страница 35: ...roper and possible danger ous operation resulting in DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE THERMOSTAT AND GAS SUPPLY CHECK Is thermostat calling for heat Run hot water from heater and set adj...

Страница 36: ...intake or exhaust obstructed Error in the hot surface ignitor circuit 1 Check that all wiring is correct and secure 2 Replace hot surface ignitor System in lockout 1 Gas supply is off or too low to o...

Страница 37: ...st venting and YELLOW FLAME air openings in bottom base pan for obstructions or blockage C Not enough dilution air for proper Check dilution air intake for obstructions or combustion blockage A Water...

Страница 38: ...Parts 1 2 3 4 5 7 8 9 10 11 21 12 14 13 15 17 16 23 22 20 24 25 26 27 28 29 30 18 19 6 PVC ABS or CPVC items for all models supplied locally or OR 8 9 Blower Draft Hood Assembly for 40 000 Btu Hr Mod...

Страница 39: ...from or the manufacturer listed on the model rating plate on the water heater Be sure to provide all pertinent facts when you call or visit Selling prices will be furnished on request or parts will b...

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